Double-station radish dicing machine

Abstract

The utility model discloses a double-station radish dicing machine which comprises a plate and a pressure detection conveying belt and is suitable for directional conveying of radishes with different sizes. The dicing mechanism drives double pressing rods to move synchronously or alternately through a cam assembly, and a pressing and cutting plate is matched with a detachable grid dicing plate to achieve multi-specification dicing. The flushing mechanism is integrated with a multi-angle nozzle and a flow control unit, and the dicing box is automatically cleaned. The control module dynamically adjusts the feeding rate according to the pressure signal, switches the cutting mode and triggers the cleaning program. According to the design, the problems that traditional equipment is low in efficiency and poor in adaptability are solved, and the radish dicing machine has the advantages of double-station synergistic interaction, modular quick disassembly and maintenance, intelligent control and the like and is suitable for large-scale radish dicing processing.

Description

Technical Field

[0001] This utility model relates to the field of vegetable processing, and in particular to a dual-station radish dicing machine. Background Technology

[0002] Radish dicing is a common process in food processing, especially in large-scale production of pickles and ready-made dishes. Traditional radish dicing machines mostly use a single-station design, which has the following technical drawbacks: 1. Efficiency bottleneck: Single-station dicing machines need to complete the feeding, cutting, and unloading processes sequentially, resulting in idle time and making it difficult to meet the needs of large-scale production. 2. Poor adaptability: Radishes vary greatly in size, and traditional feeding mechanisms cannot flexibly adjust the baffle height and feeding pressure, easily leading to jamming or uneven cutting; the dicing blades are mostly fixed, making it difficult to quickly change to different dicing grid sizes. 3. Inconvenient cleaning: Residue easily accumulates in the dicing box after cutting, requiring frequent machine stops for manual cleaning, and separating the blades from the box for cleaning is complicated, affecting continuous operation efficiency. 4. Insufficient intelligence: There is a lack of dynamic feedback control on feeding resistance and cutting load, making the machine prone to failure due to overload.

[0003] While existing technologies offer some improvements (such as dual-station feeding or adjustable cutters), they fail to address the integration issues of dual-station collaborative control, cutting mode switching, and automated cleaning. Therefore, there is an urgent need for a highly efficient, adaptive, and easy-to-maintain dual-station radish dicing machine. Utility Model Content

[0004] The technical problem to be solved by this utility model is to overcome the defects of the existing technology and provide a dual-station radish dicing machine by combining structural innovation with intelligent control.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0006] This utility model discloses a dual-station radish dicing machine, comprising: a dicing platform; two feeding mechanisms symmetrically distributed on both sides of the dicing platform, each feeding mechanism including: a height-adjustable feeding baffle, the height of which is adjusted by a slide rail and a locking structure; a drive assembly including a motor-driven conveyor belt and a pressure detection unit for controlling the directional conveying of radishes; a dicing mechanism disposed between the two feeding mechanisms, including: a symmetrical linkage drive mechanism consisting of a motor-driven cam assembly and a guide groove; two pressure rods, one end of which is hinged to the cam assembly, and the other end of which is connected to a cutting plate via a quick-release structure; the cutting plate facing the cutting... The dicing box has an array of cutting protrusions on one side; the dicing box is fixedly installed on the dicing platform, and its side wall has a detachable grid-like dicing plate; the rinsing mechanism integrated into the dicing box includes: multiple angle-adjustable rinsing nozzles distributed on the side wall of the dicing box; a flow control unit for adjusting the start and stop of the rinsing water flow and the pressure; a control module electrically connected to the feeding mechanism, dicing mechanism and rinsing mechanism, configured to: dynamically adjust the feeding rate according to the pressure detection signal; switch the linkage mode of the cam assembly to control the synchronous or alternating movement of the pressure rod; and trigger the automatic cleaning program of the rinsing nozzles after the cutting cycle ends.

[0007] As a preferred technical solution of this utility model, the side wall of the dicing box is slidably connected to the dicing plate, the dicing plate is detachably fixed by the mounting groove, and its surface is distributed with grid-like dicing holes of various specifications.

[0008] As a preferred technical solution of this utility model, the pressure cutting plate is provided with a plurality of pressure cutting protrusions on the side facing the dicing plate, which are adapted to the dicing holes, and the shape of the pressure cutting protrusions matches the grid gap of the dicing holes.

[0009] As a preferred technical solution of this utility model, the symmetrical linkage drive mechanism includes a cam assembly. The cam assembly is linked with two pressure rods through a guide groove structure, driving the pressure rods to move alternately or synchronously. The cam assembly includes a reversing transmission device for adjusting the phase difference of the movement of the two pressure rods, thereby realizing the switching between alternating cutting and synchronous cutting modes.

[0010] As a preferred embodiment of the present invention, the dicing mechanism further includes a pull-out residue drawer located at the bottom of the dicing box, and the residue drawer is tilted to facilitate the automatic sliding of residue.

[0011] As a preferred technical solution of this utility model, the nozzles of the rinsing mechanism are distributed on the side wall of the dicing box, and multi-angle rinsing coverage is achieved through a universal joint structure.

[0012] As a preferred technical solution of this utility model, the height of the feeding baffle of the feeding mechanism is adjustable, and its slide rail adjustment range is 50-200mm, so as to adapt to the directional conveying of radishes of different sizes.

[0013] As a preferred technical solution of this utility model, the control module includes a real-time control unit, which is configured to: trigger the feeding mechanism to stop urgently when the resistance value of the pressure rod exceeds a preset threshold; monitor the status of the residue drawer and issue a cleaning prompt.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. Dual-station synergistic efficiency enhancement: The feeding mechanism on both sides works in conjunction with the linkage cutting mechanism to support alternating or synchronous cutting modes, reducing idle waiting time and theoretically increasing production capacity by more than 50% compared to single-station.

[0016] 2. Adaptive processing capability: The adjustable feeding baffle adapts to the directional conveying of radishes of different sizes, and the pressure detection unit adjusts the feeding rate in real time to avoid material jamming; the detachable mesh dicing plate and the matching design of the pressure cutting protrusion support quick change of multiple dicing specifications;

[0017] 3. Efficient cleaning and maintenance: The integrated multi-angle rinsing nozzle and flow control unit automatically rinse the dicing box after the cutting cycle, reducing residue adhesion and shortening the cleaning time by 60%; the quick-release pressure plate and tilted residue drawer design simplify the parts replacement and residue cleaning process, reducing maintenance costs;

[0018] 4. Intelligent control enhances stability: The control module dynamically adjusts the feeding and cutting load through pressure feedback to avoid equipment overload; the cutting mode switching (synchronous / alternating) function can optimize the balance between energy consumption and efficiency according to production needs; the residue drawer status monitoring and emergency shutdown mechanism further ensure the safe operation of the equipment. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is the front view of this utility model;

[0022] Figure 3 This is a top view of the present invention;

[0023] Figure 4 This is a side view of the present invention;

[0024] Figure 5 This is a cross-sectional structural schematic diagram of the present invention;

[0025] In the diagram: 1. Dicing platform; 2. Feeding mechanism; 3. Dicing mechanism; 4. Washing mechanism; 5. Control module; 21. Feeding baffle; 31. Cam assembly; 32. Pressure rod; 33. Pressure cutting plate; 34. Dicing box; 35. Dicing plate; 36. Residue drawer; 37. Mounting slot. Detailed Implementation

[0026] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0027] In the attached diagram, all identical reference numerals refer to the same components.

[0028] like Figure 1-5 As shown, this utility model provides a dual-station radish dicing machine, including: a dicing platform 1: serving as the main support frame, made of stainless steel welded and with anti-slip texture on the surface; a feeding mechanism 2: symmetrically installed on both sides of the dicing platform 1, each including a feeding baffle 21 and a drive assembly 22; a dicing mechanism 3: centrally located, including a cam assembly 31, a pressure rod 32, a cutting plate 33, and a dicing box 34; a rinsing mechanism 4: integrated inside the dicing box 34, including a rinsing nozzle 41 and a flow control unit, the flow control unit including a solenoid valve and a pressure sensor for regulating water pressure; and a control module 5: fixed in the electrical control box on the side of the dicing platform 1, connected to each actuator via cables.

[0029] The detailed structure of the feeding mechanism 2 is as follows:

[0030] Feeding baffle 21: Made of aluminum alloy, it is vertically installed above the conveyor belt of the drive assembly 22; the bottom is slidable by a slide rail (integrated with the dicing platform 1), and is fixed by locking bolts, with an adjustment range of 50-200mm.

[0031] Drive assembly 22: Conveyor belt: surface covered with rubber anti-slip layer, driven by motor, drive wheel and driven wheel are driven by synchronous belt; Pressure detection unit: embedded under the conveyor belt, using pressure sensor to detect the contact pressure between the radish and the baffle 21. The slide rail of the feeding baffle 21 is fitted with the guide groove of the dicing platform 1, and the locking bolt passes through the screw hole on the side wall of the platform for fixation; The motor output shaft of drive assembly 22 is connected to the drive wheel shaft of the conveyor belt through a coupling.

[0032] The component connection structure of the dicing mechanism 3 is as follows:

[0033] The cam assembly 31 is composed of a cam disk. The rotating shaft of the cam disk is connected to the output shaft of the motor through a reversing gear set. The reversing gear set is composed of a planetary gear set and supports a phase difference of 0° (synchronous) or 180° (alternating). Drive method: The motor drives the cam shaft to rotate through a reducer. The speed is adjustable from 10 to 30 rpm.

[0034] One end of the pressure rod 32 is connected to the cam profile of the cam assembly 31 via a pin, and the other end is provided with a quick-release buckle; the pressure rod 32 is fixed to the side of the dicing box 34 via a flange, restricting its movement to only the vertical direction.

[0035] The protrusions of the pressure cutting plate 33 are distributed in a rectangular array, and the height is consistent with the grid depth of the dicing plate 35 (e.g., 15mm); it is fixed by a spring pin at the end of the pressure rod 32, and can be disassembled by pressing the pin when replacing.

[0036] The dicing plate 35 is horizontally inserted through the mounting groove on the side wall and fixed by the limiting bolts. The mesh size can be selected as 5mm / 10mm / 15mm. The residue drawer 36 is connected to the inclined guide plate of the dicing box 34 at the bottom with an inclination angle of 8° and is pulled out by a slide rail. The camshaft bearing seat of the cam assembly 31 is fixed on the mounting base of the dicing platform 1. After the dicing plate 35 is inserted into the mounting groove of the dicing box 34, it is pressed and limited by the top bolts.

[0037] The rinsing mechanism 4 is structured as follows: the universal joint base of the rinsing nozzle 41 is welded to a pre-drilled mounting hole on the inner wall of the dicing tank 34; four sets of nozzles are installed on one side of the inner wall of the dicing tank 34, with the water outlet direction facing the dicing plate 35; the nozzles are connected to the water supply pipe through universal joints, and the rinsing angle can be manually adjusted (covering ±30°). A solenoid valve is installed at the inlet of the external water supply pipe and receives start / stop signals from the control module 5; a pressure sensor is embedded in the inner wall of the dicing tank 34, monitors the rinsing water pressure, and feeds it back to the control module 5. The solenoid valve and the pressure sensor are connected to the control module 5 via waterproof cables.

[0038] The functions of control module 5 are as follows: Signal input: real-time pressure signal from the pressure detection unit (feeding mechanism 2); microswitch signal from residue drawer 36 (detecting whether the drawer is full); flushing water pressure sensor signal. Control output: adjusting the motor speed of feeding mechanism 2; switching the phase difference of cam assembly 31 (synchronous / alternating mode); triggering the start / stop of the solenoid valve and water pressure adjustment of flushing mechanism 4.

[0039] The method of using this utility model is as follows:

[0040] 1. Feeding stage: The radish is limited by the feeding baffle 21 and is conveyed to the inlet of the dicing box 34 by the conveyor belt of the drive component 22; when the pressure detection unit exceeds the threshold, the control module 5 reduces the speed of the conveyor belt.

[0041] 2. Cutting stage: The cam assembly 31 drives the pressure rod 32 to press down, and the cutting plate 33 presses the radish into the grid of the dicing plate 35 to complete the cutting; in the alternating mode, the two pressure rods 32 move in staggered shifts to reduce the instantaneous load on the motor;

[0042] 3. Cleaning stage: After the cutting cycle is completed, the control module 5 starts the flushing mechanism 4, and the nozzle 41 flushes the inner wall of the dicing box 34 and the dicing plate 35 from multiple angles; the residue slides into the residue drawer 36 through the guide plate, and the cleaning prompt is triggered when the drawer is full.

[0043] This utility model is a dual-station radish dicing machine. Through the deep integration of dual-station collaboration, modular design and intelligent control system, it solves the core pain points of traditional radish dicing machines, such as low efficiency, poor adaptability and cumbersome maintenance. It is especially suitable for large-scale production scenarios such as central kitchens and pre-made vegetable factories, and has significant economic benefits and industrial application prospects.

[0044] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A double-station radish dicing machine, characterized in that, The application relates to a carrot cutting device, which comprises the following parts: a cutting platform (1); two feeding mechanisms (2) symmetrically arranged on the two sides of the cutting platform (1), each feeding mechanism (2) comprising a height-adjustable feeding baffle (21) which is adjusted in height through a sliding rail and a locking structure, a driving assembly containing a motor-driven conveying belt and a pressure detection unit for controlling the directional conveying of carrots, a cutting mechanism (3) arranged between the two feeding mechanisms (2), the cutting mechanism (3) comprising a symmetric linkage driving mechanism which is composed of a motor-driven cam assembly (31) and a guide groove, two pressure rods (32) which are hinged at one end to the cam assembly (31) and connected at the other end to a pressure cutting plate (33) through a quick-release structure, and the pressure cutting plate (33) which is provided with arrayed pressure cutting protrusions on the side facing a cutting box (34), the cutting box (34) being fixedly installed on the cutting platform (1) and provided with a detachable grid-shaped cutting plate (35) on the side wall, a flushing mechanism (4) integrated in the cutting box (34), the flushing mechanism (4) comprising a plurality of angle-adjustable flushing nozzles (41) arranged on the side wall of the cutting box (34), a flow control unit for adjusting the start-stop and pressure of the flushing water flow, and a control module (5) electrically connected with the feeding mechanism (2), the cutting mechanism (3) and the flushing mechanism (4) and configured to dynamically adjust the feeding rate according to the pressure detection signal, switch the linkage mode of the cam assembly (31) to control the synchronous or alternating movement of the pressure rods (32), and trigger the automatic cleaning program of the flushing nozzles (41) after the cutting cycle is completed. The side wall of the cutting box (34) is slidably connected with the cutting plate (35), the cutting plate (35) is detachably fixed through a mounting groove (37), and the surface of the cutting plate (35) is provided with a plurality of grid-shaped cutting holes of different specifications. The side of the pressure cutting plate (33) facing the cutting plate (35) is provided with a plurality of arrayed pressure cutting protrusions matched with the cutting holes, and the shapes of the pressure cutting protrusions are matched with the grid gaps of the cutting holes.

2. The double-station radish dicing machine according to claim 1, characterized in that, The symmetric linkage driving mechanism comprises the cam assembly (31), the cam assembly (31) is linked with the two pressure rods (32) through a guide groove structure and drives the pressure rods (32) to alternately or synchronously move, and the cam assembly (31) comprises a reversing transmission device for adjusting the phase difference of the movement of the two pressure rods (32) to realize the switching of the alternating cutting or synchronous cutting mode.

3. The double station carrot dicing machine according to claim 1, wherein, The cutting mechanism (3) further comprises a pullable residue drawer (36) arranged at the bottom of the cutting box (34), and the residue drawer (36) is arranged in an inclined mode to facilitate the automatic sliding of residues.

4. The double-station radish dicing machine according to claim 1, wherein The nozzles (41) of the flushing mechanism (4) are arranged on the side wall of the cutting box (34) and realize multi-angle flushing coverage through a universal joint structure.

5. The double station carrot dicing machine according to claim 1, wherein, The height of the feeding baffle (21) of the feeding mechanism (2) is adjustable, and the sliding rail adjustment range is 50-200 mm, so that the directional conveying of carrots of different sizes can be realized.

6. The double station carrot dicing machine of claim 1, wherein, The control module (5) comprises a real-time control unit which is configured to trigger the emergency stop of the feeding mechanism (2) when the resistance value of the pressure rod (32) exceeds a preset threshold value and monitor the state of the residue drawer (36) and issue a cleaning prompt.

7. The double station carrot dicing machine of claim 1, wherein, ​ 8. The double station carrot dicing machine of claim 1, wherein, ​

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