Full-automatic poison filtering box filling machine

Abstract

The utility model discloses a full-automatic poison filtering box filling machine, and relates to the technical field of poison filtering box filling, the full-automatic poison filtering box filling machine comprises a bottom box vibration disc and an iron square tube rack, the top of the iron square tube rack is equidistantly provided with three rotating disc clamp assemblies, two automatic feeding stations are fixedly installed on one side of the top of the iron square tube rack, and a cover filter cotton ultrasonic welding station is installed at the position, located on the downstream sections of the automatic feeding stations, of the top of the iron square tube rack. Cover filter cotton can be placed in the clamp body through the first automatic feeding station, a cover and the cover filter cotton are assembled through the second automatic feeding station, finally, the cover and the cover filter cotton are subjected to ultrasonic welding through the cover filter cotton ultrasonic welding station, the cover filter cotton does not need to be manually installed, and the production efficiency is improved. And similarly, the filter cotton of the bottom box is also automatically mounted, so that the automation degree is improved, and the production efficiency of the poison filter box is further improved.

Description

Technical Field

[0001] This utility model relates to the field of filter cartridge filling technology, specifically a fully automatic filter cartridge filling machine. Background Technology

[0002] The filter cartridge can be cylindrical or trapezoidal in shape, made of plastic, and contains a certain type of activated carbon agent. It is a device for removing dust and toxic and harmful gases from the air through physical adsorption and chemical reaction principles. It is usually used in conjunction with a gas mask. The surface is often coated with alkali-resistant paint. There is a smoke filter layer inside the filter cartridge to filter out smoke particles. The filter element is made of filter paper, glass fiber or other synthetic materials. The filter cartridge can be filled with the corresponding type of activated carbon according to different toxic gases to adsorb different toxic gases. The filter cartridge manufacturing process requires the use of a filling machine.

[0003] Existing filter cartridge filling machines have a low degree of automation. Most of them simply add activated carbon to the bottom box, while the bottom box filter cotton needs to be installed in advance. Similarly, the lid also needs to be installed with lid filter cotton in advance. Manual operation has a large margin of error and low efficiency, which affects the production efficiency of filter cartridges.

[0004] Based on this, a fully automatic filter cartridge filling machine is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0005] The purpose of this invention is to provide a fully automatic filter cartridge filling machine to solve the problem of low automation in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A fully automatic filter cartridge filling machine includes a bottom box vibrating plate and a square iron tube frame, wherein three turntable clamp assemblies are equidistantly installed on the top of the square iron tube frame;

[0008] Two automatic feeding stations are fixedly installed on one side of the top of the iron square tube frame. An ultrasonic welding station for cover filter cotton is installed on the top of the iron square tube frame and downstream of the automatic feeding station. A robotic arm moving station is installed on the top of the bottom box vibratory plate and between every two turntable clamping assemblies.

[0009] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0010] In one alternative embodiment: the turntable clamp assembly includes a rotating disk, which is rotatably mounted on the top of the iron square tube frame. The top of the rotating disk is equidistantly and annularly mounted with clamp bodies. A drive mechanism is fixedly mounted on the top of the iron square tube frame, and the output end of the drive mechanism is connected to the rotating disk.

[0011] In one alternative embodiment: the automatic feeding station includes a placement frame and a first column. The placement frame is fixedly installed on one side of the steel tube frame. A first detection optical fiber is installed on the top of the placement frame. A synchronous belt module is installed on one side of the placement frame. The first column is fixedly installed on the top of the steel tube frame. A first mounting plate is fixedly installed on one side of the first column. A first servo motor is fixedly installed on one side of the first mounting plate. The output end of the first servo motor passes through the first mounting plate and is connected to a first cam module. A first chassis and a second suction cup are respectively installed at the bottom of the first cam module. A cylinder is fixedly installed on the top of the steel tube frame and directly below the second suction cup.

[0012] In one alternative embodiment: the robotic arm moving station includes a second column, which is fixedly installed on the top of the iron square tube frame. A second mounting plate is fixedly installed on one side of the second column, and a second servo motor is fixedly installed on one side of the second mounting plate. The output end of the second servo motor passes through the second mounting plate and is connected to a second cam module. A groove is formed on the surface of the second mounting plate, and the second cam module is adapted to the groove. A first pneumatic gripper is fixedly installed at the bottom end of the second cam module.

[0013] In one alternative: a bottom box feeding station is fixedly installed on the other side of the top of the iron square tube frame; a bottom box filter cotton feeding station is fixedly installed on the top of the iron square tube frame and downstream of the bottom box filter cotton feeding station; and a bottom box filter cotton ultrasonic welding station is fixedly installed on the top of the iron square tube frame and downstream of the bottom box filter cotton feeding station.

[0014] In one alternative embodiment: the bottom box feeding station includes two parallel conveyor belts and a third column. The two parallel conveyor belts are fixedly installed on the top of the iron square tube frame, with one end of each conveyor belt located directly below the bottom box vibratory feeder discharge end. A second detection optical fiber is installed at the other end of each conveyor belt. The third column is fixedly installed on the top of the iron square tube frame. A third mounting plate is fixedly installed on one side of the third column. A third servo motor is fixedly installed on one side of the third mounting plate. The output end of the third servo motor passes through the third mounting plate and is connected to a third cam module. A second pneumatic gripper is fixedly installed at the bottom end of the third cam module.

[0015] In one alternative embodiment: an activated carbon filling station is fixedly installed on the top of the iron square tube frame; an activated carbon leveling station is fixedly installed on the top of the iron square tube frame and downstream of the activated carbon filling station; an ultrasonic welding station for the cover is fixedly installed on the top of the iron square tube frame and downstream of the ultrasonic welding station for the cover; and a discharge station is installed on the top of the iron square tube frame and downstream of the ultrasonic welding station for the cover.

[0016] In one alternative embodiment: the discharge station includes a discharge conveyor belt and a fourth column. Both the discharge conveyor belt and the fourth column are fixedly installed on the top of the iron square tube frame. A fourth mounting plate is fixedly installed on one side of the fourth column. A fourth servo motor is fixedly installed on one side of the fourth mounting plate. The output end of the fourth servo motor passes through the fourth mounting plate and is connected to a parallelogram mechanism. A third pneumatic gripper is fixedly installed at the bottom end of the parallelogram mechanism.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0018] 1. This utility model allows the cover filter cotton to be placed inside the fixture body through the first automatic feeding station, the cover and cover filter cotton to be assembled through the second automatic feeding station, and finally the cover and cover filter cotton to be ultrasonically welded through the cover filter cotton ultrasonic welding station. There is no need to manually install the cover filter cotton. Similarly, the bottom box filter cotton is also automatically installed, which improves the degree of automation and thus improves the production efficiency of the filter box.

[0019] 2. This utility model uses a robotic arm to move the welded cover to the top of the activated carbon box, and then uses an ultrasonic welding station to ultrasonically weld the cover to the box. Finally, the assembled filter box is unloaded using the ultrasonic welding station, thus achieving a fully automated function. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0021] Figure 2 This is a schematic side view of the overall structure of this utility model.

[0022] Figure 3 This is a schematic diagram of the overall internal structure of this utility model.

[0023] Figure 4 This is a top view of the structure of this utility model.

[0024] Figure 5 This is a schematic diagram of the turntable clamp assembly of this utility model.

[0025] Figure 6 This is a schematic diagram of the automatic feeding station structure of this utility model.

[0026] Figure 7 This is a schematic diagram of the robotic arm moving workstation structure of this utility model.

[0027] Figure 8 This is a schematic diagram of the bottom box feeding station structure of this utility model.

[0028] Figure 9 This is a schematic diagram of the material discharge station structure of this utility model.

[0029] Figure reference numerals: 1. Bottom box vibratory feeder; 2. Iron square tube frame; 3. Turntable clamp assembly; 31. Rotary disc; 32. Clamp body; 33. Drive mechanism; 4. Automatic feeding station; 41. Placement rack; 42. First detection fiber optic cable; 43. First column; 44. First mounting plate; 45. First servo motor; 46. First cam module; 47. First chassis; 48. Second suction cup; 49. Cylinder; 410. Synchronous belt module; 5. Ultrasonic welding station for cover filter cotton; 6. Robotic arm moving station; 61. Second column; 62. Second mounting plate; 63. Second servo motor; 64. Second cam module; 6 5. First pneumatic gripper; 7. Bottom box feeding station; 71. Double parallel conveyor belts; 72. Second detection fiber optic cable; 73. Third column; 74. Third mounting plate; 75. Third servo motor; 76. Third cam module; 77. Second pneumatic gripper; 8. Bottom box filter cotton feeding station; 9. Bottom box filter cotton ultrasonic welding station; 10. Activated carbon filling station; 11. Activated carbon leveling station; 12. Discharge station; 121. Discharge conveyor belt; 122. Fourth column; 123. Fourth mounting plate; 124. Fourth servo motor; 125. Parallelogram mechanism; 126. Third pneumatic gripper; 13. Lid ultrasonic welding station. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0031] First Embodiment

[0032] like Figures 1-9 As shown, a fully automatic filter cartridge filling machine includes a bottom box vibrating plate 1 and an iron square tube frame 2, wherein three turntable clamp assemblies 3 are equidistantly installed on the top of the iron square tube frame 2.

[0033] Two automatic feeding stations 4 are fixedly installed on one side of the top of the iron square tube frame 2. An ultrasonic welding station 5 for cover filter cotton is installed on the top of the iron square tube frame 2 and downstream of the automatic feeding station 4. A robotic arm moving station 6 is installed on the top of the bottom box vibrating plate 1 and between every two turntable clamping assemblies 3.

[0034] In this embodiment, the cover filter cotton can be placed into the inside of the fixture body 32 through the first automatic feeding station 4, the cover and the cover filter cotton are assembled through the second automatic feeding station 4, and finally the cover and the cover filter cotton are ultrasonically welded through the cover filter cotton ultrasonic welding station 5. Then, the welded cover is moved to the top of the activated carbon bottom box through the robotic arm moving station 6. The assembled cover and the bottom box can be connected through the two automatic feeding stations 4 and the robotic arm moving station 6, without the need for subsequent manual operation, and has a fully automatic function. The bottom box vibrating plate 1 and the top of the iron square tube frame 2 are both fixedly installed with protective shells to protect the internal components.

[0035] like Figure 3 and Figure 5 As shown, the turntable clamp assembly 3 includes a turntable 31, which is rotatably mounted on the top of the iron square tube frame 2. A clamp body 32 is equidistantly and annularly mounted on the top of the turntable 31. A drive mechanism 33 is fixedly mounted on the top of the iron square tube frame 2, and the output end of the drive mechanism 33 is connected to the turntable 31. The clamp body 32 is used to clamp the bottom box and the cover. The operation of the drive mechanism 33 can drive the turntable 31 to rotate, thereby changing the position of the clamped cover or bottom box and improving practicality.

[0036] like Figure 3 and Figure 6 As shown, the automatic feeding station 4 includes a placement frame 41 and a first column 43. The placement frame 41 is fixedly installed on one side of the iron square tube frame 2. A first detection optical fiber 42 is installed on the top of the placement frame 41, and a synchronous belt module 410 is installed on one side of the placement frame 41. The first column 43 is fixedly installed on the top of the iron square tube frame 2. A first mounting plate 44 is fixedly installed on one side of the first column 43. A first servo motor 45 is fixedly installed on one side of the first mounting plate 44. The output end of the first servo motor 45 passes through the first mounting plate 44 and is connected to a first cam module 46. The bottom end of the first cam module 46 is respectively installed with... The machine has a first base 47 and a second suction cup 48. A cylinder 49 is fixedly installed on the top of the iron square tube frame 2 and directly below the second suction cup 48. The bottom box filter cotton is manually placed onto the placement rack 41. The motor drives the synchronous belt module 410 to push the material up. The first detection fiber optic 42 detects that the material has been pushed into place. The first servo motor 45 drives the first cam module 46 to descend. The first base 47 and the second suction cup 48 suck up the material. The first cam module 46 rises, moves horizontally, and finally descends to place the material into the secondary alignment position and the fixture body 32. The cylinder 49 aligns the product. Through the operation of the two automatic feeding stations 4, the cover and cover filter cotton are placed into the fixture body 32 without manual operation.

[0037] like Figure 3 and Figure 7As shown, the robotic arm moving station 6 includes a second column 61, which is fixedly installed on the top of the iron square tube frame 2. A second mounting plate 62 is fixedly installed on one side of the second column 61, and a second servo motor 63 is fixedly installed on one side of the second mounting plate 62. The output end of the second servo motor 63 passes through the second mounting plate 62 and is connected to a second cam module 64. A groove is provided on the surface of the second mounting plate 62, and the second cam module 64 is adapted to the groove. A first pneumatic gripper 65 is fixedly installed at the bottom end of the second cam module 64. After the cover and the cover filter cotton are ultrasonically welded, the second servo motor 63 drives the second cam module 64 robotic arm to descend, the first pneumatic gripper 65 clamps the material, and the second cam module 64 rises, moves horizontally, and finally descends to release the material above the bottom box containing activated carbon.

[0038] Second Embodiment

[0039] like Figure 3 and Figure 4 As shown, a bottom box feeding station 7 is fixedly installed on the other side of the top of the iron square tube frame 2. A bottom box filter cotton feeding station 8 is fixedly installed on the top of the iron square tube frame 2 and downstream of the bottom box feeding station 7. A bottom box filter cotton ultrasonic welding station 9 is fixedly installed on the top of the iron square tube frame 2 and downstream of the bottom box filter cotton feeding station 8.

[0040] An activated carbon filling station 10 is fixedly installed on the top of the iron square tube frame 2. An activated carbon leveling station 11 is fixedly installed on the top of the iron square tube frame 2 and downstream of the activated carbon filling station 10. A cover ultrasonic welding station 13 is fixedly installed on the top of the iron square tube frame 2 and downstream of the cover ultrasonic welding station 13. A discharge station 12 is installed on the top of the iron square tube frame 2 and downstream of the cover ultrasonic welding station 13.

[0041] In this embodiment, the bottom box is conveyed to the bottom box feeding station 7 via the bottom box vibrating plate 1. The bottom box feeding station 7 feeds the bottom box. The bottom box filter cotton is placed into the bottom box via the bottom box filter cotton feeding station 8. The bottom box and the bottom box filter cotton are ultrasonically welded via the bottom box filter cotton ultrasonic welding station 9. Then, the assembled bottom box is moved to the clamp body 32 of the intermediate rotating plate 31 via another robotic arm moving station 6. An equal amount of activated carbon is placed into the assembled bottom box via the activated carbon filling station 10. The activated carbon is then vibrated and leveled via the activated carbon leveling station 11. After the assembled lid is moved above the bottom box, the lid and the bottom box are ultrasonically welded via the lid ultrasonic welding station 13. Finally, the assembled filter box is unloaded via the lid ultrasonic welding station 13, realizing a fully automatic function.

[0042] like Figure 3and Figure 8 As shown, the bottom box feeding station 7 includes two parallel conveyor belts 71 and a third column 73. The two parallel conveyor belts 71 are fixedly installed on the top of the iron square tube frame 2, and one end of the two parallel conveyor belts 71 is located directly below the discharge end of the bottom box vibrating plate 1. The other end of the two parallel conveyor belts 71 is equipped with a second detection optical fiber 72. The third column 73 is fixedly installed on the top of the iron square tube frame 2. A third mounting plate 74 is fixedly installed on one side of the third column 73, and a third servo motor is fixedly installed on one side of the third mounting plate 74. The output end of the third servo motor 75 passes through the third mounting plate 74 and is connected to the third cam module 76. The bottom end of the third cam module 76 is fixedly installed with the second pneumatic gripper 77. The bottom box vibrating plate 1 feeds the material onto the double parallel conveyor belt 71. The double parallel conveyor belt 71 is driven by an AC motor. The second detection fiber optic cable 72 detects that the bottom box has been delivered to the correct position. The third servo motor 75 drives the third cam module 76 robot arm to descend and the second pneumatic gripper 77 clamps the material. The third cam module 76 rises, moves horizontally, and finally descends to release the material into the fixture body 32.

[0043] like Figure 3 and Figure 9 As shown, the discharge station 12 includes a discharge conveyor belt 121 and a fourth column 122. Both the discharge conveyor belt 121 and the fourth column 122 are fixedly installed on the top of the iron square tube frame 2. A fourth mounting plate 123 is fixedly installed on one side of the fourth column 122. A fourth servo motor 124 is fixedly installed on one side of the fourth mounting plate 123. The output end of the fourth servo motor 124 passes through the fourth mounting plate 123 and is connected to a parallelogram mechanism 125. A third pneumatic gripper 126 is fixedly installed at the bottom of the parallelogram mechanism 125. The fourth servo motor 124 drives the parallelogram mechanism 125 to descend and the third pneumatic gripper 126 to clamp the material. The parallelogram mechanism 125 rises, moves horizontally, and finally descends to release the material onto the discharge conveyor belt 121. The discharge conveyor belt 121 is driven by an AC motor.

[0044] The above embodiment discloses a fully automatic filter cartridge filling machine, wherein the bottom box is conveyed to the bottom box feeding station 7 by the bottom box vibrating plate 1, the bottom box is fed by the bottom box feeding station 7, the bottom box filter cotton is placed into the bottom box by the bottom box filter cotton feeding station 8, the bottom box and the bottom box filter cotton are ultrasonically welded by the bottom box filter cotton ultrasonic welding station 9, and then the assembled bottom box is moved to the clamp body 32 of the intermediate rotating plate 31 by another robotic arm moving station 6. An equal amount of activated carbon is placed into the assembled bottom box by the activated carbon filling station 10, and then the activated carbon is vibrated and leveled by the activated carbon leveling station 11.

[0045] Meanwhile, the first automatic feeding station 4 can place the cover filter cotton into the fixture body 32. The second automatic feeding station 4 will assemble the cover and the cover filter cotton. Finally, the cover and the cover filter cotton will be ultrasonically welded through the cover filter cotton ultrasonic welding station 5. Then, the welded cover will be moved to the top of the activated carbon bottom box through the robotic arm moving station 6.

[0046] The cover and the bottom box are ultrasonically welded together using the cover ultrasonic welding station 13. Finally, the assembled filter box is unloaded using the cover ultrasonic welding station 13, achieving a fully automated function.

[0047] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A full-automatic filter box filling machine, comprising a bottom box vibrating disc (1) and an iron square machine frame (2), the top of the iron square machine frame (2) is equidistantly provided with three rotating disc clamp assemblies (3); characterized in that the top of the iron square machine frame (2) is fixedly provided with two automatic feeding stations (4) on one side, the top of the iron square machine frame (2) is provided with a cover filter cotton ultrasonic welding station (5) downstream of the automatic feeding stations (4), and the top of the bottom box vibrating disc (1) is provided with a mechanical hand moving station (6) between every two rotating disc clamp assemblies (3).

2. The full-automatic filter box filling machine according to claim 1, characterized in that, The rotating disc clamp assembly (3) comprises a rotating disc (31) rotatably arranged on the top of the iron square machine frame (2), and the top of the rotating disc (31) is equidistantly annularly provided with a clamp main body (32); the top of the iron square machine frame (2) is fixedly provided with a driving mechanism (33), and the output end of the driving mechanism (33) is connected with the rotating disc (31).

3. The full-automatic filter box filling machine according to claim 1, characterized in that, The automatic feeding station (4) comprises a placing rack (41) and a first stand (43), the placing rack (41) is fixedly arranged on one side of the iron square machine frame (2), the top of the placing rack (41) is provided with a first detection optical fiber (42), one side of the placing rack (41) is provided with a synchronous belt module (410), the first stand (43) is fixedly arranged on the top of the iron square machine frame (2), one side of the first stand (43) is fixedly provided with a first mounting plate (44), one side of the first mounting plate (44) is fixedly provided with a first servo motor (45), the output end of the first servo motor (45) penetrates through the first mounting plate (44) and is connected with a first cam module (46), the bottom end of the first cam module (46) is respectively provided with a first bottom disc (47) and a second suction disc (48), and the top of the iron square machine frame (2) is fixedly provided with an air cylinder (49) directly below the second suction disc (48).

4. The full-automatic filter box filling machine according to claim 1, characterized in that, The mechanical hand moving station (6) comprises a second stand (61), the second stand (61) is fixedly arranged on the top of the iron square machine frame (2), one side of the second stand (61) is fixedly provided with a second mounting plate (62), one side of the second mounting plate (62) is fixedly provided with a second servo motor (63), the output end of the second servo motor (63) penetrates through the second mounting plate (62) and is connected with a second cam module (64), a groove is formed in the surface of the second mounting plate (62), the second cam module (64) is matched with the groove, and the bottom end of the second cam module (64) is fixedly provided with a first air claw (65).

5. The full-automatic filter canister filling machine according to claim 1, characterized in that, The other side of the top of the iron square machine frame (2) is fixedly provided with a bottom box feeding station (7), the top of the iron square machine frame (2) is fixedly provided with a bottom box filter cotton feeding station (8) downstream of the bottom box feeding station (7), and the top of the iron square machine frame (2) is fixedly provided with a bottom box filter cotton ultrasonic welding station (9) downstream of the bottom box filter cotton feeding station (8).

6. The fully automatic filter filling machine according to claim 5, characterized in that, The bottom box feeding station (7) includes double parallel conveying belts (71) and a third column (73), the double parallel conveying belts (71) are fixedly installed on the top of the iron square rack (2), one end of the double parallel conveying belts (71) is located directly below the discharge end of the bottom box vibrating disc (1), the other end of the double parallel conveying belts (71) is provided with a second detection optical fiber (72), the third column (73) is fixedly installed on the top of the iron square rack (2), one side of the third column (73) is fixedly provided with a third mounting plate (74), one side of the third mounting plate (74) is fixedly provided with a third servo motor (75), the output end of the third servo motor (75) penetrates through the third mounting plate (74) and is connected with a third cam module (76), the bottom end of the third cam module (76) is fixedly provided with a second air claw (77).

7. The full-automatic filter box filling machine according to claim 1, characterized in that, The top of the iron square rack (2) is fixedly provided with an activated carbon filling station (10), the top of the iron square rack (2) and located at the downstream section of the activated carbon filling station (10) is fixedly provided with an activated carbon vibrating flat station (11), the top of the iron square rack (2) and located at the downstream section of the activated carbon vibrating flat station (11) is fixedly provided with a lid ultrasonic welding station (13), the top of the iron square rack (2) and located at the downstream section of the lid ultrasonic welding station (13) is provided with a discharge station (12).

8. The fully automatic filter canister filling machine according to claim 7, characterized in that The discharge station (12) includes a discharge conveying belt (121) and a fourth column (122), the discharge conveying belt (121) and the fourth column (122) are both fixedly installed on the top of the iron square rack (2), one side of the fourth column (122) is fixedly provided with a fourth mounting plate (123), one side of the fourth mounting plate (123) is fixedly provided with a fourth servo motor (124), the output end of the fourth servo motor (124) penetrates through the fourth mounting plate (123) and is connected with a parallelogram mechanism (125), the bottom end of the parallelogram mechanism (125) is fixedly provided with a third air claw (126).

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