Auxiliary receiving tank for condenser of reaction kettle

Abstract

The utility model relates to the technical field of reaction kettle condenser auxiliary receiving, in particular to a reaction kettle condenser auxiliary receiving tank which comprises a tank body, a receiving pipe and a gear assembly, in the gear assembly, a gear ring is fixed at the top of the tank body, and at least three second gears are meshed between a first gear on a rotating shaft and the gear ring. And a cleaning assembly is fixedly arranged at the bottom of each second gear. When the rotating shaft rotates, the first gear is driven to rotate, and then the cleaning assembly rotates and cleans the inner wall of the tank body through meshing transmission of the second gear, so that the inner wall of the tank body can be comprehensively cleaned through the structural design, and attached residues of chemical materials on the inner wall of the tank body are effectively removed; compared with a traditional simple tank body structure, the problem that residues on the inner wall are difficult to clean is solved, the cleaning effect is greatly improved, and the influence of residual materials on subsequent product quality is reduced.

Description

Technical Field

[0001] This utility model relates to the field of auxiliary receiving technology for reactor condensers, specifically an auxiliary receiving tank for reactor condensers. Background Technology

[0002] As is well known, in chemical production processes, it is common to use a reactor with a condenser for material reaction, separation and purification. The vapor generated by the reaction is cooled into liquid by the condenser and then collected by a receiving tank.

[0003] Traditional receiving tanks are mostly simple tank structures. The chemical materials have complex compositions and are prone to adhering to the inner wall of the receiving tank. The existing internal structure of the receiving tank is not conducive to cleaning. Manual cleaning is cumbersome and dangerous, and it is difficult to completely remove the residue, which affects the quality of subsequent products. Summary of the Invention

[0004] Technical problems to be solved

[0005] To overcome the problem of difficulty in cleaning the inner wall residue of existing reactor condenser auxiliary receiving tanks, this utility model provides a reactor condenser auxiliary receiving tank that can easily clean the inner wall residue.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an auxiliary receiving tank for a reactor condenser, comprising:

[0008] Tank body;

[0009] A receiving tube, wherein the receiving tube is fixedly disposed on the side of the tank body and communicates with the tank body; and

[0010] A gear assembly is installed on the top of the tank. The gear assembly includes a gear ring, which is fixedly disposed on the top of the tank. A rotating shaft is rotatably disposed inside the tank. A first gear is fixedly disposed on the top of the rotating shaft. At least three second gears mesh between the first gear and the gear ring. A cleaning component is fixedly disposed on the bottom of each of the second gears.

[0011] Preferably, the cleaning component includes a fixed shaft, which is fixedly disposed at the bottom of the second gear, and brush bristles are fixedly disposed on the fixed shaft in a matrix, the brush bristles being in contact with the inner wall of the tank.

[0012] Furthermore, a sliding groove is provided on the fixed shaft, a sliding block is slidably disposed in the sliding groove, and a cleaning ring is fixedly disposed between the outer sides of the sliding block, the cleaning ring being adapted to the bristles.

[0013] Furthermore, a pull column is fixedly installed on the sliding block, the pull column is located inside the fixed shaft, and the top of the pull column passes through the tank body and is fixedly provided with a handle.

[0014] In a further embodiment, a circular groove is provided on the top of the tank, and the pull column is slidably disposed within the circular groove.

[0015] Based on the aforementioned scheme, one end of the rotating shaft passes through the tank body and extends to the outside. A bracket is fixedly installed on the top of the tank body, and a motor is fixedly installed on the bracket. The output shaft of the motor is connected to the rotating shaft by a key.

[0016] Furthermore, based on the aforementioned scheme, at least two baffles are fixedly installed inside the tank. The baffles are inclined to the tank and face each other, with one baffle located on top of the other baffle.

[0017] Furthermore, based on the aforementioned scheme, an output pipe is fixedly installed at the bottom of the tank, the output pipe is connected to the tank, and a valve is installed inside the output pipe.

[0018] Beneficial effects

[0019] In this reactor condenser auxiliary receiving tank, a gear assembly includes a gear ring fixed to the top of the tank. At least three second gears mesh between the first gear on the rotating shaft and the gear ring, and a cleaning component is fixedly installed at the bottom of each second gear. When the rotating shaft rotates, it drives the first gear to rotate, which in turn, through the meshing of the second gears, causes the cleaning component to rotate and clean the inner wall of the tank. This structural design enables comprehensive cleaning of the tank's inner wall, effectively removing any chemical residues. Compared to traditional simple tank structures that struggle to clean inner wall residues, this design significantly improves cleaning efficiency and reduces the impact of residual materials on the quality of subsequent products. Attached Figure Description

[0020] Figure 1 This is a side view of the structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the tank body of this utility model;

[0022] Figure 3 This is a schematic diagram of the gear assembly of this utility model;

[0023] Figure 4 This is a schematic diagram of the cleaning component of this utility model;

[0024] Figure 5 This is a schematic diagram of the cleaning ring of this utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the motor of this utility model;

[0026] Figure 7 This is a schematic diagram of the baffle plate of this utility model.

[0027] In the diagram: 1. Tank; 2. Receiving pipe; 3. Gear assembly; 4. Gear ring; 5. Rotating shaft; 6. First gear; 7. Second gear; 8. Cleaning assembly; 9. Fixed shaft; 10. Brush bristles; 11. Sliding groove; 12. Sliding block; 13. Cleaning ring; 14. Pull column; 15. Handle; 16. Circular groove; 17. Bracket; 18. Motor; 19. Baffle plate; 20. Output pipe; 21. Valve. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0029] See Figures 1-7 An auxiliary receiving tank for a reactor condenser includes a tank body 1, a receiving pipe 2, and a gear assembly 3.

[0030] Tank 1 is the main structure of the auxiliary receiving tank. It is made of corrosion-resistant materials, such as stainless steel or specific engineering plastics, to ensure that it will not be corroded during the storage and processing of materials. The internal space of tank 1 provides a place for the operation of the cleaning component 8, and also ensures the storage and flow of received materials. The receiving pipe 2 is fixedly installed on the side of tank 1 and communicates with tank 1. The material of the receiving pipe 2 is compatible with that of tank 1, and has good corrosion resistance and sealing performance. The function of the receiving pipe 2 is to transport the material discharged from the reactor condenser into tank 1, while avoiding leakage and other problems.

[0031] The gear ring 4 of the gear assembly 3 is fixedly installed on the top of the tank 1. It is made of metal material, such as steel, which has high strength and wear resistance. The design of the gear ring 4 provides a basis for the meshing of other gears. The rotating shaft 5 is rotatably installed inside the tank 1. The top of the rotating shaft 5 is fixedly installed with a first gear 6. The rotating shaft 5 is made of high-strength metal material and is installed inside the tank 1 through rotating parts such as bearings to ensure the flexibility of rotation. The first gear 6 is fixedly connected to the rotating shaft 5. When the rotating shaft 5 rotates, the first gear 6 rotates accordingly.

[0032] At least three second gears 7 mesh between the first gear 6 and the gear ring 4. The number and distribution of the second gears 7 are designed according to the size of the tank 1 and the cleaning requirements. The second gears 7 are made of metal or other suitable materials and mesh with the first gear 6 and the gear ring 4. A cleaning component 8 is fixedly installed at the bottom of each second gear 7. The function of the cleaning component 8 is to clean the inner wall of the tank 1 when the second gear 7 rotates, so as to prevent the material from accumulating on the inner wall of the tank 1 and affecting the normal use and receiving effect of the tank 1.

[0033] First, refer to Figure 4 In this embodiment, the fixed shaft 9 of the cleaning component 8 is fixedly installed at the bottom of the second gear 7 and is made of metal or other sturdy materials to ensure that it can firmly connect the second gear 7 and the brush bristles 10. The brush bristles 10 are fixedly arranged in a matrix on the fixed shaft 9. The brush bristles 10 are made of soft and wear-resistant materials, such as nylon, and fit against the inner wall of the tank 1. When the second gear 7 rotates under the drive of the gear ring 4 and the first gear 6, the fixed shaft 9 and the brush bristles 10 rotate accordingly, thoroughly cleaning the inner wall of the tank 1, effectively removing the substances attached to the inner wall of the tank 1, keeping the inner wall of the tank 1 clean, and preventing material residue from affecting subsequent receiving and processing.

[0034] Then, refer to Figure 5 In this embodiment, a sliding groove 11 is provided on the fixed shaft 9, and a sliding block 12 is slidably disposed in the sliding groove 11. The material of the sliding block 12 is adapted to the fixed shaft 9, and it can slide smoothly in the sliding groove 11. A cleaning ring 13 is fixedly disposed between the outer sides of the sliding block 12. The cleaning ring 13 is adapted to the bristles 10, and its material is similar to the bristles 10 or has better scraping performance. A pull post 14 is fixedly disposed on the sliding block 12. The pull post 14 is located in the fixed shaft 9. The top of the pull post 14 passes through the tank 1 and is fixedly disposed with a handle 15. A circular groove 16 is provided on the top of the tank 1. The pull post 14 is slidably disposed in the circular groove 16. By pulling the handle 15, the pull post 14 drives the sliding block 12 to slide in the sliding groove 11, thereby cleaning the bristles 10. When it is necessary to clean the bristles 10, the cleaning ring 13 can be pulled out to fit against the bristles 10 and scrape off the waste liquid attached to the bristles 10.

[0035] Secondly, see Figure 2 and Figure 6 In this embodiment, one end of the rotating shaft 5 passes through the tank body 1 and extends to the outside. A bracket 17 is fixedly installed on the top of the tank body 1, and a motor 18 is fixedly installed on the bracket 17. The motor 18 serves as the power source for the entire gear assembly 3, and its output shaft is connected to the rotating shaft 5 by a key. This connection method can ensure that the power of the motor 18 is efficiently transmitted to the rotating shaft 5, driving the first gear 6 to rotate, and then causing the second gear 7 to rotate under the action of the gear ring 4, thereby realizing the rotation cleaning function of the cleaning assembly 8.

[0036] Again, see Figure 7 In this embodiment, at least two baffles 19 are fixedly installed inside the tank 1. The baffles 19 are inclined to the tank 1, and the baffles 19 are arranged facing each other, with one baffle 19 located on top of the other baffle 19. The baffles 19 are made of corrosion-resistant metal or other suitable materials. Their inclined arrangement and facing distribution can change the flow path of the material in the tank 1, increase the residence time of the material in the tank 1, and give different components in the material more time to separate or react. At the same time, the baffles 19 can also play a certain buffering role, reduce the impact force when the material enters the tank 1, avoid material splashing, and improve the stability of receiving and processing.

[0037] Finally, see Figure 7 In this embodiment, an output pipe 20 is fixedly installed at the bottom of the tank 1. The output pipe 20 is connected to the tank 1 and is used to discharge the processed material in the tank 1. The valve 21 is used to control the output of the material. When it is necessary to discharge the material, the valve 21 is opened and the material is discharged through the output pipe 20 under the action of gravity or other external forces. When it is not necessary to discharge the material, the valve 21 is closed to prevent material leakage or external impurities from entering the tank 1.

[0038] Working principle:

[0039] In use, the material discharged from the reactor condenser first enters the tank 1 through the receiving pipe 2. The baffle 19 inside the tank 1 changes the flow path of the material, increases the residence time of the material, promotes the separation or reaction of different components in the material, and at the same time buffers the impact force when the material enters.

[0040] When tank 1 needs to be cleaned, motor 18 is started. The output shaft of motor 18 drives rotating shaft 5 to rotate. The first gear 6 at the top of rotating shaft 5 rotates accordingly. At least three second gears 7 between the first gear 6 and gear ring 4 rotate around gear ring 4 under the drive of the first gear 6. The cleaning component 8 at the bottom of the second gear 7 also rotates synchronously. The bristles 10 on the fixed shaft 9 clean the inner wall of tank 1 and remove the attached material. If a lot of waste liquid is attached to the bristles 10 and affects the cleaning effect, handle 15 can be pulled. Handle 15 drives pull column 14. Pull column 14 causes sliding block 12 to slide in sliding groove 11 of fixed shaft 9, thereby driving cleaning ring 13 to move. Cleaning ring 13 fits with bristles 10 and scrapes off the waste liquid on bristles 10.

[0041] After the material is received and processed in the tank 1, the valve 21 in the output pipe 20 is opened, and the material is discharged from the tank 1 through the output pipe 20 under the action of gravity or other external forces.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A reactor condenser auxiliary receiving tank characterized by, The utility model relates to a kind of cleaning device of tank, including: Tank body (1); Receiving tube (2), the receiving tube (2) is fixedly arranged in the side of the tank body (1), the receiving tube (2) is communicated with the tank body (1);And Gear assembly (3), the gear assembly (3) is installed in the top of the tank body (1), the gear assembly (3) includes gear ring (4), the gear ring (4) is fixedly arranged in the top of the tank body (1), rotating shaft (5) is rotatably arranged in the tank body (1), first gear (6) is fixedly arranged in the top of the rotating shaft (5), at least three second gears (7) are engaged between the first gear (6) and the gear ring (4), the second gear (7) bottom is fixedly arranged with cleaning assembly (8).

2. The reactor condenser auxiliary receiver vessel of claim 1, wherein, The cleaning assembly (8) includes fixed shaft (9), the fixed shaft (9) is fixedly arranged in the bottom of the second gear (7), brush (10) is fixedly arranged in matrix on the fixed shaft (9), the brush (10) is attached to the inner wall of the tank body (1).

3. The reactor condenser auxiliary receiver tank of claim 2, wherein, Sliding groove (11) is formed in the fixed shaft (9), the sliding groove (11) is slidably provided with sliding block (12), cleaning ring (13) is fixedly arranged between the outer side of the sliding block (12), the cleaning ring (13) is adapted to the brush (10).

4. The reactor condenser auxiliary receiver tank of claim 3, wherein, Pull column (14) is fixedly arranged on the sliding block (12), the pull column (14) is located in the fixed shaft (9), the top of the pull column (14) passes through the tank body (1) and is fixedly provided with handle (15).

5. The reactor condenser auxiliary receiver tank of claim 4, wherein, Round groove (16) is formed in the top of the tank body (1), the pull column (14) is slidably arranged in the round groove (16).

6. The reactor condenser auxiliary receiver vessel of claim 1, wherein, One end of the rotating shaft (5) passes through the tank body (1) and extends to the outside, support (17) is fixedly arranged in the top of the tank body (1), motor (18) is fixedly arranged on the support (17), the output shaft of the motor (18) is connected with the rotating shaft (5) by key.

7. The reactor condenser auxiliary receiver vessel of claim 1, wherein, At least two baffles (19) are fixedly arranged in the tank body (1), the baffle (19) is arranged obliquely with the tank body (1), each baffle (19) is oppositely arranged, and one of the baffles (19) is located on the top of another baffle (19).

8. The reactor condenser auxiliary receiver vessel of claim 1, wherein, Output pipe (20) is fixedly arranged in the bottom of the tank body (1), the output pipe (20) is communicated with the tank body (1), valve (21) is installed in the output pipe (20).

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