Process switching mechanism for hot fix rhinestone typesetting and plastic uptake

By designing a process conversion mechanism for hot-dip rhinestone layout and vacuum forming, and utilizing the coordinated work of electric guide rails, rotating components, lifting components, and suction components, the automatic conversion between hot-dip rhinestone layout and vacuum forming processes is achieved. This solves the problems of low efficiency and inaccurate positioning in existing technologies, thereby improving production efficiency and product quality.

CN224061966UActive Publication Date: 2026-03-31浙江印天饰品有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-14
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

In the current hot-fix rhinestone production process, the conversion between hot-fix rhinestone layout and vacuum forming processes relies on manual handling, which is inefficient and prone to positional misalignment and damage. Existing automated equipment has a complex structure, inaccurate positioning, and low conversion efficiency, making it difficult to meet the needs of large-scale production.

Method used

A process conversion mechanism for hot-fix rhinestone layout and vacuum forming was designed. By utilizing the coordinated work of an electric guide rail, a rotating component, a lifting component, an adsorption component, and a positioning component, the automatic conversion between hot-fix rhinestone layout and vacuum forming processes can be achieved. The electric guide rail drives the moving plate to slide, the rotating component drives the turntable and the lifting component to work, and the adsorption component uses a vacuum suction cup to accurately adsorb and position the rhinestones with a sensor to ensure accurate positioning.

Benefits of technology

It has achieved automated conversion between hot-fix rhinestone layout and vacuum forming processes, which has improved production efficiency, ensured accurate and undisplaced hot-fix rhinestone placement, prevented damage, improved product quality and reduced production costs.

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Abstract

The utility model relates to the technical field of hot-fix rhinestone processing equipment, in particular to a process switching mechanism for hot-fix rhinestone typesetting and plastic uptake. According to the technical scheme, the device comprises a stable base, a moving plate is arranged above the stable base, two sets of electric guide rails are arranged between the stable base and the moving plate, a rotating assembly is arranged on the moving plate, a lifting assembly is arranged on one side of the upper portion of a rotating disc, and an adsorption assembly is arranged on an adjusting arm; a plurality of sets of vacuum suction cups are arranged on one side of the assembling plate, and a positioning assembly is arranged on the periphery of the assembling plate. Through cooperative work of the electric guide rail, the rotating assembly, the lifting assembly, the adsorption assembly and the positioning assembly, automatic switching between hot fix rhinestone typesetting and plastic uptake procedures is achieved, the production efficiency is greatly improved, the adsorption assembly can be accurately positioned through the positioning assembly, and the production efficiency is improved. The positions of the hot fix rhinestones of different specifications and shapes are accurate in the transferring process, and the problems of position deviation, damage and the like of the hot fix rhinestones are solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of hot-rhine processing equipment, and in particular to a process conversion mechanism for hot-rhine layout and vacuum forming. Background Technology

[0002] In the production of hot-fix rhinestones, rhinestone layout and vacuum forming are two crucial processes. Currently, after the rhinestone layout is completed, the transfer of the layouted rhinestones to the vacuum forming process mostly relies on manual handling. This is not only inefficient but also prone to problems such as rhinestone misalignment and damage, leading to inconsistent product quality. While some automated equipment can achieve process conversion, it suffers from drawbacks such as complex structure, inaccurate positioning, and low conversion efficiency, making it difficult to meet the needs of large-scale production. Therefore, we propose a process conversion mechanism for hot-fix rhinestone layout and vacuum forming. Utility Model Content

[0003] The purpose of this invention is to address the problems existing in the background technology by proposing a process conversion mechanism for hot-drill layout and vacuum forming.

[0004] The technical solution of this utility model: A process conversion mechanism for hot-dip rhinestone layout and vacuum forming, comprising a stable base, a movable plate disposed above the stable base, two sets of electric guide rails disposed between the stable base and the movable plate, a rotating assembly disposed on the movable plate, the rotating assembly comprising a rotating motor located below the movable plate, the output end of the rotating motor penetrating the movable plate and a turntable disposed on the upper side of the movable plate, a lifting assembly disposed on the upper side of the turntable, the lifting assembly comprising a column, a drive motor disposed at the top of the column, a threaded rod disposed at the output end of the drive motor, an adjusting arm disposed on one side of the column, an adsorption assembly disposed on the adjusting arm, the adsorption assembly comprising a vacuum generator located on the adjusting arm, the suction end of the vacuum generator connected to an assembly plate, multiple sets of vacuum suction cups disposed on one side of the assembly plate, a positioning assembly disposed on the outer periphery of the assembly plate, the positioning assembly comprising multiple sets of positioning sensors and positioning blocks.

[0005] Preferably, the mounting end of the electric guide rail is installed corresponding to the upper side of the stable base, and the mounting end of the movable plate is installed corresponding to the slider on the electric guide rail.

[0006] Preferably, the mounting end of the rotating motor is installed corresponding to the bottom of the movable plate, a shaft hole is provided at the middle position of the movable plate, the output end of the rotating motor passes through the shaft hole and is installed corresponding to one side of the turntable, an annular groove is provided on the upper side of the movable plate, and the mounting end of the turntable is installed corresponding to the annular groove.

[0007] Preferably, the mounting end of the column is installed corresponding to the upper side of the turntable, the mounting end of the drive motor is installed corresponding to the upper end of the column, a sliding groove is provided on one side of the column, one end of the threaded rod passes through the sliding groove and is installed corresponding to the output end of the drive motor, one end of the adjusting arm is provided with a threaded hole, and one end of the adjusting arm is sleeved on the outside of the threaded rod and installed corresponding to the sliding groove on one side of the column.

[0008] Preferably, the mounting end of the vacuum generator is installed corresponding to the upper side of the adjusting arm, the adjusting arm has a mounting hole, the mounting end of the assembly plate is installed corresponding to the mounting hole, and the suction end of the vacuum generator is installed corresponding to the connecting end of the assembly plate.

[0009] Preferably, the assembly plate has a hollow interior, the mounting end of the vacuum suction cup is mounted on the lower side of the assembly plate, and the connecting end of the vacuum suction cup is located inside the cavity of the assembly plate.

[0010] Preferably, the mounting ends of the positioning sensors and positioning blocks are installed corresponding to the assembly plate, and multiple sets of positioning sensors and positioning blocks are evenly arranged in a cross shape along the bottom outer periphery of the assembly plate. The inner sides of the multiple sets of positioning blocks correspond to the edges of the hot-drilling layout station and the vacuum forming station.

[0011] Compared with the prior art, the present invention has the following beneficial technical effects:

[0012] This utility model has a simple structure, is easy to operate, and is easy to maintain and repair. It helps to reduce production costs and improve the economic benefits of enterprises. Through the coordinated work of electric guide rail, rotating component, lifting component, adsorption component and positioning component, it realizes the automatic conversion between hot-fix rhinestone layout and vacuum forming process. No manual handling is required, which greatly improves production efficiency. The setting of positioning component can enable adsorption component to accurately position, ensuring that hot-fix rhinestones of different specifications and shapes are accurately positioned during the transfer process, avoiding problems such as hot-fix rhinestone position deviation and damage, and improving product quality. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0015] Figure 3 This is a partial cross-sectional view of the present invention.

[0016] Reference numerals: 1. Stabilizing base; 2. Moving plate; 3. Electric guide rail; 4. Rotating assembly; 41. Rotating motor; 42. Turntable; 5. Lifting assembly; 51. Column; 52. Drive motor; 53. Threaded rod; 54. Adjusting arm; 6. Adsorption assembly; 61. Vacuum generator; 62. Assembly plate; 63. Vacuum suction cup; 7. Positioning assembly; 71. Positioning sensor; 72. Positioning block. Detailed Implementation

[0017] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0018] Example

[0019] like Figure 1-3 As shown, the present invention proposes a process conversion mechanism for hot-drill layout and vacuum forming, including a stable base 1, a movable plate 2 above the stable base 1, and two sets of electric guide rails 3 between the stable base 1 and the movable plate 2. The mounting ends of the electric guide rails 3 are installed corresponding to the upper side of the stable base 1 and are fixedly connected to the stable base 1. The mounting ends of the movable plate 2 are installed corresponding to the sliders on the electric guide rails 3 and the sliders on the two sets of electric guide rails 3. A rotating component 4 is provided on the movable plate 2. The arrangement of the two sets of electric guide rails 3 allows the movable plate 2 to drive the rotating component 4 to slide horizontally along the stable base 1.

[0020] The rotating assembly 4 includes a rotating motor 41 located below the moving plate 2. The mounting end of the rotating motor 41 is installed corresponding to the bottom of the moving plate 2 and is fixedly connected to the bottom of the moving plate 2. The output end of the rotating motor 41 passes through the moving plate 2 and a turntable 42 is provided on the upper side of the moving plate 2. A shaft hole is opened in the middle of the moving plate 2. The output end of the rotating motor 41 passes through the shaft hole and is installed corresponding to one side of the turntable 42 and is fixedly connected to one side of the turntable 42. An annular groove is opened on the upper side of the moving plate 2. The mounting end of the turntable 42 is installed corresponding to the annular groove and is slidably connected to the annular groove. A lifting assembly 5 is provided on the upper side of the turntable 42. The rotating assembly 4 can drive the lifting assembly 5 to rotate, thereby better completing the conversion between hot-fix rhinestone layout and vacuum forming processes under different conditions.

[0021] The lifting assembly 5 includes a column 51. The mounting end of the column 51 is installed corresponding to the upper side of the turntable 42, and is fixedly connected to the upper side of the turntable 42. A drive motor 52 is installed at the top of the column 51, and its mounting end is installed corresponding to the upper end of the column 51, and is fixedly connected to the upper end of the column 51. A threaded rod 53 is provided at the output end of the drive motor 52. A sliding groove is provided on one side of the column 51, and one end of the threaded rod 53 passes through the sliding groove and is installed corresponding to the output end of the drive motor 52. The output end of the motor 52 is fixedly connected, and the other end of the threaded rod 53 is rotatably connected to the inner wall of one end of the slide groove. An adjusting arm 54 is provided on one side of the column 51. One end of the adjusting arm 54 is provided with a threaded hole. One end of the adjusting arm 54 is sleeved on the outside of the threaded rod 53 and installed in correspondence with the slide groove on one side of the column 51. The adjusting arm 54 is threadedly connected to the threaded rod 53 through the threaded hole. The installation end of the adjusting arm 54 is slidably connected to the slide groove. An adsorption component 6 is provided on the adjusting arm 54. The setting of the lifting component 5 can drive the adsorption component 6 to adjust up and down, so as to better adapt to the layout and vacuum forming process.

[0022] The adsorption assembly 6 includes a vacuum generator 61 located on the adjusting arm 54. The mounting end of the vacuum generator 61 is installed corresponding to the upper side of the adjusting arm 54 and is fixedly connected to it. The suction end of the vacuum generator 61 is connected to an assembly plate 62. The adjusting arm 54 has mounting holes, and the mounting end of the assembly plate 62 is installed corresponding to these holes and fixedly connected to the adjusting arm 54. The suction end of the vacuum generator 61 is installed corresponding to the connecting end of the assembly plate 62. Multiple sets of vacuum suction cups 63 are arranged on one side of the assembly plate 62. The assembly plate 62 has a hollow interior. The mounting ends of the vacuum suction cups 63 are installed corresponding to the lower side of the assembly plate 62 and are fixedly connected to it. The connecting ends of the vacuum suction cups 63 are located within the cavity of the assembly plate 62. The adsorption assembly 6 provides stable and reliable adsorption of hot-fix rhinestones, adapting to different specifications and shapes, and has a wide range of applications. The assembly plate 62... A positioning component 7 is provided on the outer periphery. The positioning component 7 includes multiple sets of positioning sensors 71 and positioning blocks 72. The mounting ends of the positioning sensors 71 and positioning blocks 72 are installed corresponding to the assembly plate 62 and are fixedly connected to the assembly plate 62. The multiple sets of positioning sensors 71 and positioning blocks 72 are evenly arranged in a cross shape along the bottom outer periphery of the assembly plate 62. The positioning sensors 71 can detect the position of the hot-fix rhinestones. The inner sides of the multiple sets of positioning blocks 72 correspond to the edges of the hot-fix rhinestone layout station and the vacuum forming station. The positioning component 7 enables the suction component 6 to perform precise positioning, ensuring that hot-fix rhinestones of different specifications and shapes are accurately positioned during the transfer process, avoiding problems such as hot-fix rhinestone position deviation and damage, and improving product quality. Through the coordinated work of the electric guide rail 3, rotating component 4, lifting component 5, suction component 6 and positioning component 7, the automatic conversion between hot-fix rhinestone layout and vacuum forming processes is realized, eliminating the need for manual handling and greatly improving production efficiency.

[0023] In this embodiment, after the hot-fix rhinestones are arranged, the operator powers on the electric guide rail 3. The electric guide rail 3 moves the moving plate 2 towards the hot-fix rhinestone arrangement station. When the adsorption component 6 moves above the hot-fix rhinestone arrangement station, the positioning sensor 71 detects the position of the hot-fix rhinestones. Based on the signal fed back by the positioning sensor, the operator controls the electric guide rail 3 to stop working, so that the adsorption component 6 accurately stops directly above the hot-fix rhinestone arrangement station. Then, the operator powers on the drive motor 52, which drives the adjusting arm 54 to move downward along the column 51 through the 83, so that the vacuum suction cup 63 gradually approaches the hot-fix rhinestone arrangement. When the vacuum suction cup 63 contacts the surface of the hot-fix rhinestones, the vacuum generator 61 is activated to generate vacuum suction, adsorbing the arranged hot-fix rhinestones onto the vacuum suction cup 63.

[0024] After the hot-fix rhinestones are adsorbed, the drive motor 52 rotates in the reverse direction, causing the adsorption component 6 to rise and separate the hot-fix rhinestones from the rhinestone layout. Then, the rotation motor 41 drives the lifting component 5 to rotate via the turntable 42, moving the adsorption component 6 towards the vacuum forming station. During the movement, the positioning sensor 71 monitors the position of the adsorption component 6 in real time to ensure that it moves along the predetermined path. When the adsorption component 6 moves above the vacuum forming station, the positioning sensor 71 detects the positioning block of the vacuum forming station, causing the adsorption component 6 to accurately stop directly above the vacuum forming station. Then, the operator starts the drive motor 52 again, causing the adsorption component 6 to move downward and accurately place the hot-fix rhinestones on the vacuum forming mold. After the hot-fix rhinestones are placed in place, the vacuum generator 61 is turned off, releasing the adsorption force of the vacuum suction cup 63 on the hot-fix rhinestones, leaving the hot-fix rhinestones on the vacuum forming mold, thus achieving efficient and precise transfer of the hot-fix rhinestones from the layout station to the vacuum forming station.

[0025] The above-described specific embodiments are merely preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above-described specific embodiments.

Claims

1. A process conversion mechanism for hot diamond layout and blistering, comprising a stable base (1), characterized in that: The stable base (1) is provided with a moving plate (2), two groups of electric guide rails (3) are arranged between the stable base (1) and the moving plate (2), a rotating assembly (4) is arranged on the moving plate (2), the rotating assembly (4) comprises a rotating motor (41) arranged below the moving plate (2), a rotating disc (42) is arranged on the upper side of the moving plate (2) penetrating through the moving plate (2) and connected with the output end of the rotating motor (41), a lifting assembly (5) is arranged on the upper side of the rotating disc (42), the lifting assembly (5) comprises a stand column (51), a driving motor (52) is arranged on the top end of the stand column (51), a threaded rod (53) is arranged on the output end of the driving motor (52), an adjusting arm (54) is arranged on one side of the stand column (51), a suction assembly (6) is arranged on the adjusting arm (54), the suction assembly (6) comprises a vacuum generator (61) arranged on the adjusting arm (54), a mounting plate (62) is connected with the air suction end of the vacuum generator (61), a plurality of vacuum suction cups (63) are arranged on one side of the mounting plate (62), a positioning assembly (7) is arranged on the outer periphery of the mounting plate (62), the positioning assembly (7) comprises a plurality of positioning sensors (71) and positioning blocks (72).

2. The process converting mechanism for blistering of a press-stud layout of diamond according to claim 1, wherein The mounting end of the electric guide rail (3) is correspondingly mounted on the upper side of the stable base (1), and the mounting end of the moving plate (2) is correspondingly mounted on the sliding block of the electric guide rail (3).

3. The process converting mechanism for blistering of a hot diamond layout according to claim 1, wherein The mounting end of the rotating motor (41) is correspondingly mounted on the bottom of the moving plate (2), an axle hole is formed in the middle position of the moving plate (2), the output end of the rotating motor (41) is correspondingly mounted on one side of the rotating disc (42) penetrating through the axle hole, and an annular groove is formed in the upper side of the moving plate (2), and the mounting end of the rotating disc (42) is correspondingly mounted in the annular groove.

4. The process conversion mechanism for hot-fix rhinestone layout vacuum forming according to claim 1, characterized in that, The mounting end of the stand column (51) is correspondingly mounted on the upper side of the rotating disc (42), the mounting end of the driving motor (52) is correspondingly mounted on the upper end of the stand column (51), a sliding groove is formed in one side of the stand column (51), one end of the threaded rod (53) is correspondingly mounted on the output end of the driving motor (52) penetrating through the sliding groove, a threaded hole is formed in one end of the adjusting arm (54), and the threaded hole is correspondingly mounted in the sliding groove on one side of the stand column (51) with the adjusting arm (54) being sleeved on the outside of the threaded rod (53).

5. The process converting mechanism for blistering of a hot diamond layout according to claim 1, wherein The mounting end of the vacuum generator (61) is correspondingly mounted on the upper side of the adjusting arm (54), an installation hole is formed in the adjusting arm (54), the mounting end of the mounting plate (62) is correspondingly mounted in the installation hole, and the air suction end of the vacuum generator (61) is correspondingly mounted on the connecting end of the mounting plate (62).

6. The process conversion mechanism for hot-fix rhinestone layout vacuum forming according to claim 1, characterized in that, The inside of the mounting plate (62) is in a hollow state, the mounting end of the vacuum suction cup (63) is correspondingly mounted on the lower side of the mounting plate (62), and the connecting end of the vacuum suction cup (63) is located in the cavity of the mounting plate (62).

7. The process conversion mechanism for hot-fix rhinestone layout vacuum forming according to claim 1, characterized in that, The mounting end of the positioning sensor (71) and the positioning block (72) is correspondingly mounted with the assembling plate (62), a plurality of groups of the positioning sensor (71) and the positioning block (72) are evenly arranged along the bottom outer periphery of the assembling plate (62) in a cross shape, and the inner side of a plurality of groups of the positioning block (72) corresponds to the edge of the hot diamond layout station and the plastic suction station.