Welding wire waste arranging equipment
By designing a wire feeding, tension balancing frame, winding and take-up mechanism, combined with a shaping component and a limiting wheel, the problems of tensile deformation and loose winding caused by uneven tension in welding wire processing were solved, achieving stability and adaptability in welding wire winding and improving processing quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-03-31
AI Technical Summary
Existing welding wire processing equipment suffers from uneven tension during the unwinding, drawing, and winding processes, leading to tensile deformation, wire breakage, or loose winding. Furthermore, it lacks path guidance and dynamic adjustment, making it unable to adapt to the needs of different wire diameters or winding densities, resulting in uneven, loose, or collapsed winding layers.
A welding wire waste disposal device was designed, comprising a wire feeding mechanism, a tension balancing frame, a winding and pulling mechanism, and a take-up mechanism. Through the combination of a shaping component and a limiting wheel, dynamic tension balance and path adjustment of the welding wire are achieved. The adjustable guide channel and double constraint structure ensure the stability and uniformity of the welding wire winding.
It achieves stability and uniformity in the welding wire winding process, avoids tensile deformation, wire breakage and loose winding, adapts to the needs of different wire diameters and winding densities, and improves the quality of subsequent processing.
Smart Images
Figure CN224062197U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of welding wire processing technology, and in particular to a welding wire waste disposal device. Background Technology
[0002] During the welding wire processing, waste wire or finished product often needs to be coiled and sorted. Existing equipment mostly uses a single tension wheel or a fixed guide structure, which makes it difficult to dynamically balance the tension fluctuations of the welding wire during the unwinding, drawing, and winding processes. The welding wire is prone to tensile deformation, wire breakage, or loose winding due to uneven tension, affecting the quality of subsequent processing. Moreover, the welding wire lacks path guidance and dynamic adjustment during winding. The traditional shaping wheel has a fixed position and cannot adapt to the needs of different wire diameters or winding densities, resulting in uneven, loose, or collapsed winding layers. Utility Model Content
[0003] The technical problem to be solved by this utility model is: in order to overcome the problems in the prior art where welding wire is prone to stretching deformation, wire breakage or loose winding due to uneven tension, which affects the quality of subsequent processing, and the lack of path guidance and dynamic adjustment of welding wire during winding, and the fixed position of traditional shaping wheel which cannot adapt to the needs of different wire diameters or winding densities, resulting in uneven, loose or collapsed winding layers, a welding wire waste disposal device is provided.
[0004] The technical solution adopted by this utility model to solve its technical problem is: a welding wire waste disposal device, including a wire feeding mechanism, a balancing tension frame, a winding mechanism, and a take-up mechanism. The wire feeding mechanism is used to feed out the wound welding wire. The output end of the wire feeding mechanism is connected to the input end of the balancing tension frame. The balancing tension frame is used to balance the tension of the welding wire. The output end of the balancing tension frame is connected to the input end of the winding mechanism. The output end of the winding mechanism is connected to the input end of the take-up mechanism. The take-up mechanism includes a take-up component and a shaping component. The take-up component is used to wind up the welding wire, and the shaping component is installed on the take-up component. The shaping component includes a mounting base, an adjusting shaping wheel, and several fixed shaping wheels. The mounting base is arranged on the take-up component and has shaping adjustment holes for mounting the adjusting shaping wheels. The adjusting shaping wheels are arranged in the shaping adjustment holes, and the fixed shaping wheels are rotatably connected to the mounting base. Through the design of the shaping component, the shaping component can shape and adjust the wavy bends, hard bends, and large and small loops on the welding wire. The adjusting shaping wheels in the shaping component achieve position adjustment through the shaping adjustment holes, and together with the fixed shaping wheels, form an adjustable guide channel to accurately control the winding path of the welding wire.
[0005] To address the issue of wire displacement, the component further includes a shaping assembly comprising two first limiting wheels, which are rotatably connected to a mounting base, with a gap between the two first limiting wheels for the welding wire to pass through.
[0006] To address the issue of fixing the limiting mode of the welding wire in the first limiting path, the mounting base is further provided with a limiting adjustment hole for adjusting the first limiting wheel, and the first limiting wheel is arranged in the limiting adjustment hole by bolts.
[0007] To address the design issue of the winding assembly, the winding assembly further includes a winding seat, a winding wheel, and a reciprocating screw. The winding wheel and the winding seat are rotatably connected, and the reciprocating screw is rotatably connected to the winding seat. The reciprocating screw is located between the winding seat and the shaping assembly, and the mounting base and the reciprocating screw are threadedly connected.
[0008] To address the issues of wire misalignment or vibration during the drawing stage, lack of effective limiting, uneven wear of the drawing wheel, or scratches on the wire surface, a further drawing mechanism is included, comprising a drawing seat, a drawing wheel, a guide tube, and two second limiting wheels. The drawing wheel and the drawing seat are rotatably connected, the guide tube is used for the welding wire to pass through, and the guide tube is fixedly connected to the drawing seat. The second limiting wheels are rotatably connected to the drawing seat, and a gap is formed between the two second limiting wheels for the welding wire to pass through. The drawing wheel is located between the second limiting wheels and the guide tube, the guide tube is located on the side of the drawing seat near the balancing tension frame, and the second limiting wheels are located on the side of the drawing seat near the winding mechanism.
[0009] To address the issue that uneven tension can lead to wire deformation, breakage, or loose winding of metal wires, affecting subsequent processing quality, a further tension balancing frame is included, comprising a frame and a first tension adjusting wheel, a second tension adjusting wheel, and a guide wheel rotatably arranged on the frame. The guide wheel is located between the first and second tension adjusting wheels, and is offset toward the side where the winding mechanism is located. The first tension adjusting wheel is located above the second tension adjusting wheel.
[0010] The beneficial effects of this utility model are: the welding wire waste disposal equipment provided by this utility model, through the design of the shaping component, can shape and adjust the wavy bends, hard bends and large and small loops on the welding wire. The shaping wheel in the shaping component can achieve position adjustment through the shaping adjustment hole, and together with the fixed shaping wheel, it forms an adjustable guide channel to accurately control the winding path of the welding wire. Attached Figure Description
[0011] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 This is a front view structural schematic diagram of the wire take-up mechanism of this utility model;
[0014] Figure 3 This is a top view of the wire take-up mechanism of this utility model;
[0015] Figure 4 This is a schematic diagram of the winding and unwinding mechanism of this utility model;
[0016] Figure 5 This is a structural schematic diagram of the tension balancing frame of this utility model.
[0017] In the diagram: 1. Wire feeding mechanism; 2. Balance tension frame; 21. Frame; 22. First tension adjusting wheel; 23. Second tension adjusting wheel; 24. Guide wheel; 3. Winding mechanism; 31. Winding seat; 32. Winding wheel; 33. Guide tube; 34. Second limit wheel; 4. Wire take-up mechanism; 41. Wire take-up assembly; 411. Take-up seat; 412. Take-up wheel; 413. Reciprocating screw; 42. Shaping assembly; 421. Mounting seat; 4211. Shaping adjustment hole; 4212. Limit adjustment hole; 422. Adjusting shaping wheel; 423. Fixing shaping wheel; 424. First limit wheel. Detailed Implementation
[0018] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.
[0019] like Figure 1 This is a schematic diagram of the structure of this utility model, a welding wire waste disposal device, including a wire feeding mechanism 1, a balancing tension frame 2, a winding and pulling mechanism 3, and a wire take-up mechanism 4. The wire feeding mechanism 1 is used to feed out the wound welding wire. The output end of the wire feeding mechanism 1 is connected to the input end of the balancing tension frame 2. The balancing tension frame 2 is used to balance the tension of the welding wire. The output end of the balancing tension frame 2 is connected to the input end of the winding and pulling mechanism 3. The output end of the winding and pulling mechanism 3 is connected to the input end of the take-up mechanism 4. Figure 2 , 3 As shown, the take-up mechanism 4 includes a take-up assembly 41 and a shaping assembly 42. The take-up assembly 41 is used to take up the welding wire. The shaping assembly 42 is installed on the take-up assembly 41. The shaping assembly 42 includes a mounting base 421, an adjusting shaping wheel 422, and several fixed shaping wheels 423. The mounting base 421 is arranged on the take-up assembly 41. The mounting base 421 has a shaping adjustment hole 4211 for mounting the adjusting shaping wheel 422. The adjusting shaping wheel 422 is arranged in the shaping adjustment hole 4211. The fixed shaping wheels 423 are rotatably connected to the mounting base 421. Through the design of the shaping assembly 42, the shaping assembly 42 can shape and adjust the wavy bends, hard bends, and large and small loops on the welding wire. The adjusting shaping wheel 422 in the shaping assembly 42 achieves position adjustment through the shaping adjustment hole 4211. It works with the fixed shaping wheels 423 to form an adjustable guide channel and accurately control the welding wire take-up path.
[0020] The shaping component 42 includes two first limiting wheels 424, which are rotatably connected to the mounting base 421. A gap is formed between the two first limiting wheels 424 for the welding wire to pass through. The first limiting wheels 424 can steplessly adjust the gap width through the limiting adjustment hole 4212 and bolts to adapt to metal wires of different diameters.
[0021] The mounting base 421 has a limit adjustment hole 4212 for adjusting the first limit wheel 424, and the first limit wheel 424 is arranged in the limit adjustment hole 4212 by bolts.
[0022] like Figure 2 , 3 As shown, the take-up assembly 41 includes a take-up seat 411, a take-up roller 412, and a reciprocating screw 413. The take-up roller 412 and the take-up seat 411 are rotatably connected, and the reciprocating screw 413 is rotatably connected to the take-up seat 411. The reciprocating screw 413 is located between the take-up seat 411 and the shaping assembly 42. The mounting base 421 and the reciprocating screw 413 are threadedly connected. The reciprocating screw 413 drives the mounting base 421 to move laterally back and forth, so that the metal wire is evenly distributed on the take-up roller 412, avoiding local accumulation or excessive gaps. In actual use, the reciprocating screw 413 is driven to rotate by a motor.
[0023] like Figure 4 As shown, the winding mechanism 3 includes a winding seat 31, a winding wheel 32, a guide tube 33, and two second limiting wheels 34. The winding wheel 32 and the winding seat 31 are rotatably connected. The guide tube 33 is used for the welding wire to pass through. The guide tube 33 and the winding seat 31 are fixedly connected. The second limiting wheels 34 and the winding seat 31 are rotatably connected. A gap is formed between the two second limiting wheels 34 for the welding wire to pass through. The winding wheel 32 is located between the second limiting wheels 34 and the guide tube 33. The guide tube 33 is located on the side of the winding seat 31 near the balance tension frame 2. The second limiting wheels 34 are located on the side of the winding seat 31 near the winding mechanism. The second limiting wheels 34 and the guide tube 33 form a double constraint of "guiding first and then limiting", which ensures that the path of the metal wire entering the winding wheel 32 is stable and reduces shaking and deviation.
[0024] like Figure 5 As shown, the balancing tension frame 2 includes a frame 21 and a first tension adjusting wheel 22, a second tension adjusting wheel 23, and a guide wheel 24 rotatably arranged on the frame 21. The guide wheel 24 is located between the first tension adjusting wheel 22 and the second tension adjusting wheel 23, and the guide wheel 24 is offset towards the side where the winding mechanism 3 is located. The first tension adjusting wheel 22 is located above the second tension adjusting wheel 23. The balancing tension frame 2 forms a "high and low misalignment + lateral offset" layout through the first tension adjusting wheel 22, the second adjusting wheel 23, and the offset guide wheel 24. It automatically compensates for tension fluctuations by using gravity and path deflection, without the need for external sensors or complex control systems, and achieves low-cost and high-reliability tension stabilization.
[0025] Working principle: The metal wire is released from the wire feeding wheel of the wire feeding mechanism 1 and enters the balance tension frame 2; the metal wire passes through the first tension adjusting wheel 22, the guide wheel 24 and the second adjusting wheel 23 in sequence; when the wire feeding speed changes or is disturbed by external force, the offset design of the guide wheel 24 causes the metal wire path to deflect slightly, and the tension is automatically adjusted by gravity and changes in path length to maintain constant tension output.
[0026] After the metal wire is output from the tension balancer 2, it passes through the guide tube 33 of the winding mechanism 3. The inner wall of the guide tube 33 is smooth and the diameter is slightly larger than that of the metal wire, which initially corrects the straightness of the metal wire. The metal wire enters the surface of the winding wheel 32 for winding treatment (such as straightening, removing oxide layer, etc.), and then passes through the gap between the two second limiting wheels 34. The spacing of the second limiting wheels 34 is adjustable, which further restricts the lateral displacement of the metal wire and ensures the uniformity of the winding treatment.
[0027] After being processed by the winding mechanism 3, the metal wire enters the take-up mechanism 4. It first passes through the gap between the two first limiting wheels 424 of the shaping component 42 (the gap width is pre-adjusted by the limiting adjustment hole 4212) to eliminate residual vibration. The metal wire then winds around the fixed shaping wheel 423 and the adjusting shaping wheel 422. The adjusting shaping wheel 422 is adjusted to the target position through the shaping adjustment hole 4211 to form a customized winding path. The winding motor drives the winding wheel 412 to rotate and wind, while the reciprocating screw 413 drives the mounting base 421 to move back and forth at a uniform speed along the axial direction of the winding wheel 412, so that the metal wire is wound evenly layer by layer, avoiding overlapping or uneven gaps.
[0028] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A wire straightening and waste apparatus characterized by, The application relates to a welding wire feeding and winding device, which comprises a wire feeding mechanism (1), a balance tension frame (2), a wire winding mechanism (3) and a wire winding mechanism (4), the wire feeding mechanism (1) is used for feeding the wound welding wire, the output end of the wire feeding mechanism (1) is connected with the input end of the balance tension frame (2), the balance tension frame (2) is used for balancing the tension of the welding wire, the output end of the balance tension frame (2) is connected with the input end of the wire winding mechanism (3), the output end of the wire winding mechanism (3) is connected with the input end of the wire winding mechanism (4), the wire winding mechanism (4) comprises a winding assembly (41) and a shaping assembly (42), the winding assembly (41) is used for winding the welding wire, the shaping assembly (42) is arranged on the winding assembly (41), the shaping assembly (42) comprises a mounting seat (421), an adjusting shaping wheel (422) and a plurality of fixed shaping wheels (423), the mounting seat (421) is arranged on the winding assembly (41), the mounting seat (421) is provided with a shaping adjusting hole (4211) for mounting the adjusting shaping wheel (422), the adjusting shaping wheel (422) is arranged in the shaping adjusting hole (4211), and the fixed shaping wheel (423) is rotationally connected with the mounting seat (421).
2. A wire straightening and waste device as claimed in claim 1, characterized in that: The shaping assembly (42) comprises two first limiting wheels (424), the first limiting wheels (424) are rotationally connected with the mounting seat (421), and a gap for the welding wire to pass through is formed between the two first limiting wheels (424).
3. A wire straightening and scrap device as claimed in claim 2, characterized in that: The mounting seat (421) is provided with a limiting adjusting hole (4212) for adjusting the first limiting wheel (424), and the first limiting wheel (424) is arranged in the limiting adjusting hole (4212) through bolts.
4. A wire straightening and scrap device as claimed in claim 1 wherein: The winding assembly (41) comprises a winding seat (411), a winding wheel (412) and a reciprocating wire screw (413), the winding wheel (412) is rotationally connected with the winding seat (411), the reciprocating wire screw (413) is rotationally connected with the winding seat (411), the reciprocating wire screw (413) is located between the winding seat (411) and the shaping assembly (42), and the mounting seat (421) is screw-connected with the reciprocating wire screw (413).
5. A wire straightening and scrap device as claimed in claim 1 wherein: The wire winding mechanism (3) comprises a winding seat (31), a winding wheel (32), a guide pipe (33) and two second limiting wheels (34), the winding wheel (32) is rotationally connected with the winding seat (31), the guide pipe (33) is used for allowing the welding wire to pass through, the guide pipe (33) is fixedly connected with the winding seat (31), the second limiting wheels (34) are rotationally connected with the winding seat (31), a gap for the welding wire to pass through is formed between the two second limiting wheels (34), the winding wheel (32) is located between the second limiting wheels (34) and the guide pipe (33), the guide pipe (33) is located on the side of the winding seat (31) close to the balance tension frame (2), and the second limiting wheels (34) are located on the side of the winding seat (31) close to the winding mechanism.
6. A wire straightening and scrap device as claimed in claim 1 wherein: The balanced tension frame (2) comprises a frame (21), a first tension adjusting wheel (22), a second tension adjusting wheel (23) and a guide wheel (24) arranged on the frame (21), the guide wheel (24) is located between the first tension adjusting wheel (22) and the second tension adjusting wheel (23), and the guide wheel (24) is offset to the side where the winding and pulling mechanism (3) is located, and the first tension adjusting wheel (22) is located above the second tension adjusting wheel (23).