Ultra-high performance concrete prefabricated wallboard

By setting up splicing mechanisms and splicing caulking components on precast wall panels, and using gas expansion to fill and seal the joints, the problems of splicing positioning and sealing of precast wall panels are solved, improving installation accuracy and efficiency.

CN224063715UActive Publication Date: 2026-03-31JIANGXI JINGLEI ENG NEW TECH DEV CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-07
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Precast concrete wall panels are difficult to position accurately during splicing, and traditional grouting filling methods are cumbersome and difficult, making it difficult to control the joints.

Method used

The splicing mechanism includes an upper positioning cover plate, a lower positioning cover plate, an upper connecting rod, and a lower connecting rod. Together with the splicing and filling assembly, it uses gas inflation to expand and fill the air column to seal the joint, replacing the traditional grouting filling method.

Benefits of technology

It achieves high-precision positioning and simple sealing filling for wall panel docking, improving assembly efficiency and installation quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224063715U_ABST
Patent Text Reader

Abstract

The utility model discloses an ultra-high performance concrete prefabricated wallboard, which belongs to the technical field of wallboards and comprises a first prefabricated wallboard and a second prefabricated wallboard, the second prefabricated wallboard is arranged on one side of the first prefabricated wallboard, and a splicing mechanism is arranged between the first prefabricated wallboard and the second prefabricated wallboard. The splicing mechanism comprises an upper positioning cover plate, a lower positioning cover plate, an upper butt joint rod and a lower butt joint rod, the upper positioning cover plate is arranged above the first prefabricated wall panel and the second prefabricated wall panel, and the lower positioning cover plate is arranged below the first prefabricated wall panel and the second prefabricated wall panel; the splicing mechanism, the upper positioning cover plate and the lower positioning cover plate are matched to lock a butt-joint combination of the first prefabricated wall panel and the second prefabricated wall panel, and meanwhile, the upper butt-joint rod and the lower butt-joint rod can play a role in positioning and guiding in the butt-joint process; therefore, the butt-joint installation quality of the first prefabricated wall panel and the second prefabricated wall panel is guaranteed.
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Description

Technical Field

[0001] This utility model belongs to the field of wall panel technology, and specifically relates to an ultra-high performance precast concrete wall panel. Background Technology

[0002] Precast concrete refers to concrete products that are prefabricated in a factory or on-site at locations other than the final design, and then transported to the construction site for assembly and connection. Precast concrete wall panels are reinforced concrete wall panels for building construction, prefabricated in a prefabrication yard. They have the following characteristics: Production method: Precast concrete wall panels are produced in a factory according to predetermined dimensions and specifications, ensuring high precision and good structural performance; Material composition: Precast wall panels are mainly composed of steel reinforcement and concrete, with the steel reinforcement providing tension and the concrete providing compressive strength, making the wall panels both strong and durable; Fast installation speed: Because the wall panels are prefabricated, on-site installation is very fast, significantly improving construction efficiency; Reliable quality: Factory production ensures controllable quality of the wall panels, reducing errors from on-site wet work and manual operation.

[0003] Cost-effectiveness: The production of precast wall panels has the advantage of economies of scale, which can reduce production costs and reduce the manpower and material resources required for on-site construction; environmental protection and energy saving: the production process of precast wall panels is energy-saving and environmentally friendly, reducing noise, waste and carbon dioxide emissions generated during on-site construction.

[0004] Existing precast concrete wall panels are difficult to position accurately during splicing. Furthermore, the large size and weight of precast concrete wall panels make positioning and adjustment difficult. Additionally, there are large joints after splicing two wall panels, and traditional grouting methods for filling these joints are cumbersome and difficult to implement. Therefore, there is a need for an ultra-high performance precast concrete wall panel to solve the problems existing in the current technology. Utility Model Content

[0005] The purpose of this utility model is to provide an ultra-high performance precast concrete wall panel to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an ultra-high performance precast concrete wall panel, comprising a first precast wall panel and a second precast wall panel, wherein the second precast wall panel is disposed on one side of the first precast wall panel, and a splicing mechanism is provided between the first precast wall panel and the second precast wall panel. The splicing mechanism includes an upper positioning cover plate, a lower positioning cover plate, an upper connecting rod, and a lower connecting rod. The upper positioning cover plate is disposed above the first precast wall panel and the second precast wall panel, and the lower positioning cover plate is disposed below the first precast wall panel and the second precast wall panel. The upper connecting rod is fixed at the lower end face of the upper positioning cover plate, and the lower connecting rod is fixed at the upper end face of the lower positioning cover plate.

[0007] It should be noted in the solution that a splicing and caulking assembly is provided between the first precast wall panel and the second precast wall panel. The splicing and caulking assembly includes a filling air column, and a positioning pipe is fixed at the upper end of the filling air column.

[0008] It is worth noting that the positioning tube is equipped with an air valve, and the filling air column is equipped with an inflation chamber.

[0009] Furthermore, it should be noted that a filling groove is provided on one side of the opposite surface of the first precast wall panel and the second precast wall panel, and a positioning receiving groove is provided on the upper and lower surfaces of the first precast wall panel and the second precast wall panel.

[0010] In a preferred embodiment, positioning holes are provided at the positions where the first precast wall panel is opposite to the upper connecting rod and the lower connecting rod, and at the positions where the second precast wall panel is opposite to the upper connecting rod and the lower connecting rod, and the upper connecting rod and the lower connecting rod are adapted to the positioning holes.

[0011] In a preferred embodiment, the lower end of the upper connecting rod is fixed with a connecting pin, and the upper end face of the lower connecting rod is provided with a connecting groove, wherein the connecting pin is adapted to the connecting groove.

[0012] Compared with the prior art, the ultra-high performance precast concrete wall panel provided by this utility model has at least the following beneficial effects:

[0013] Through the set splicing mechanism, the upper positioning cover plate and the lower positioning cover plate can lock the docking assembly of the first precast wall panel and the second precast wall panel. At the same time, the upper docking rod and the lower docking rod can play a positioning and guiding role during the docking process, thereby ensuring the docking and installation quality of the first precast wall panel and the second precast wall panel.

[0014] With the set splicing and filling components, after the first precast wall panel and the second precast wall panel are connected, air is injected into the filling air column from the valve. In this way, the inflated filling air column can seal and fill the joint between the first precast wall panel and the second precast wall panel. Attached Figure Description

[0015] Figure 1 This is a perspective view of the overall structure of this utility model;

[0016] Figure 2 This is a three-dimensional view of the first prefabricated wall panel structure of this utility model;

[0017] Figure 3 This is a three-dimensional view of the filling air column structure of this utility model;

[0018] Figure 4 This is a three-dimensional view of the second prefabricated wall panel structure of this utility model.

[0019] In the diagram: 1. First precast wall panel; 2. Second precast wall panel; 3. Upper positioning cover plate; 4. Lower positioning cover plate; 5. Upper connecting rod; 6. Lower connecting rod; 7. Connecting insert column; 8. Connecting groove; 9. Filling air column; 10. Positioning pipe opening; 11. Air valve; 12. Filling groove; 13. Positioning receiving groove; 14. Positioning perforation. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0021] Please see Figure 1-4 This utility model provides an ultra-high performance precast concrete wall panel, including a first precast wall panel 1 and a second precast wall panel 2, which are arranged opposite to each other. A splicing mechanism is provided between the first precast wall panel 1 and the second precast wall panel 2. The splicing mechanism is installed between the first precast wall panel 1 and the second precast wall panel 2 for connecting the first precast wall panel 1 and the second precast wall panel 2. The splicing mechanism includes an upper positioning cover plate 3, a lower positioning cover plate 4, a docking component, and a splicing caulking component. The docking component is installed between the upper positioning cover plate 3 and the lower positioning cover plate 4 for docking the upper positioning cover plate 3 and the lower positioning cover plate 4. The splicing caulking component is located at the splice of the first precast wall panel 1 and the second precast wall panel 2 for sealing and filling the joint between the first precast wall panel 1 and the second precast wall panel 2.

[0022] In this invention, the upper positioning cover plate 3 and the lower positioning cover plate 4 cooperate through a docking assembly to lock the docking assembly of the first precast wall panel 1 and the second precast wall panel 2. At the same time, the docking assembly can play a positioning and guiding role during the docking process, thereby ensuring the docking installation quality of the first precast wall panel 1 and the second precast wall panel 2. In addition, after the first precast wall panel 1 and the second precast wall panel 2 are docked, the joint filling assembly can seal and fill the joint area between the first precast wall panel 1 and the second precast wall panel 2.

[0023] Furthermore, a filling groove 12 is provided on one side of both the first precast wall panel 1 and the second precast wall panel 2; the splicing caulking assembly seals and fills the two filling grooves 12.

[0024] Furthermore, the splicing and filling assembly includes a filling air column 9, a positioning port 10, and a valve 11; one end of the filling air column 9 is fixed to the lower positioning cover plate 3, and the positioning port 10 is installed at the other end of the filling air column 9; the valve 11 is installed inside the positioning port 10, the filling air column 9 has an inflation chamber inside, and the inflation chamber is connected to the valve 11; the upper positioning cover plate 3 has a ventilation groove adapted to the positioning port 10.

[0025] like Figure 1 , Figure 2 and Figure 4 As shown, it is worth noting that a filling groove 12 is provided on the opposite side surface of the first precast wall panel 1 and the second precast wall panel 2. During use, the filling air column 9 is contained in the filling groove 12 of the first precast wall panel 1 and the second precast wall panel 2. After the first precast wall panel 1 and the second precast wall panel 2 are joined together, air is injected into the filling air column 9 from the air valve 11. In this way, the inflated filling air column 9 can seal and fill the joint between the first precast wall panel 1 and the second precast wall panel 2. The air filling method replaces the traditional grouting filling method. The whole process is simple and convenient, and improves the assembly efficiency of the precast wall panels.

[0026] Furthermore, in this utility model, the upper positioning cover plate 3 is disposed above the first precast wall panel 1 and the second precast wall panel 2, and the lower positioning cover plate 4 is disposed below the first precast wall panel 1 and the second precast wall panel 2. Specifically, as shown... Figure 2 and Figure 4 As shown, the first precast wall panel 1 and the second precast wall panel 2 are provided with positioning and receiving grooves 13 on their upper and lower ends; the first precast wall panel 1 and the second precast wall panel 2 respectively cover the positioning and receiving grooves 13 on their upper and lower ends.

[0027] Furthermore, the docking assembly includes an upper docking rod 5 and a lower docking rod 6; a plurality of the upper docking rods 5 are fixed to the upper positioning cover plate 3, and a plurality of the lower docking rods 6 are fixed to the lower positioning cover plate 4; the number of the upper docking rods 5 and the lower docking rods 6 are the same, and the plurality of upper docking rods 5 correspond one-to-one with the plurality of lower docking rods 6.

[0028] Specifically, the upper connecting rod 5 is fixed at the lower end face of the upper positioning cover plate 3, and the lower connecting rod 6 is fixed at the upper end face of the lower positioning cover plate 4. The upper positioning cover plate 3 and the lower positioning cover plate 4 work together to lock the connecting assembly of the first precast wall panel 1 and the second precast wall panel 2. At the same time, the upper connecting rod 5 and the lower connecting rod 6 can play a positioning and guiding role during the docking process, thereby ensuring the docking and installation quality of the first precast wall panel 1 and the second precast wall panel 2.

[0029] Furthermore, the lower end of the upper connecting rod 5 is fixed with a connecting pin 7, and the upper end face of the lower connecting rod 6 is provided with a connecting groove 8; the connecting pin 7 is adapted to the connecting groove 8, so that the connecting pin 7 is positioned in the connecting groove 8.

[0030] Furthermore, positioning holes 14 are provided at the positions of the first precast wall panel 1 relative to the upper connecting rod 5 and the lower connecting rod 6, and at the positions of the second precast wall panel 2 relative to the upper connecting rod 5 and the lower connecting rod 6; the upper connecting rod 5 and the lower connecting rod 6 are adapted to the positioning holes 14.

[0031] In use, the first precast wall panel 1 is positioned by the lower connecting rod 6 of the lower positioning cover plate 4. Then, the second precast wall panel 2 is placed on the lower positioning cover plate 4 along the lower connecting rod 6. Finally, the upper positioning cover plate 3 enters the positioning through hole 14 through the upper connecting rod 5 and is locked by the connecting insert 7 and the connecting groove 8. In this way, the upper positioning cover plate 3 and the lower positioning cover plate 4 can lock the docking assembly of the first precast wall panel 1 and the second precast wall panel 2. At the same time, the upper connecting rod 5 and the lower connecting rod 6 can play a positioning and guiding role during the docking process, thereby ensuring the docking installation quality of the first precast wall panel 1 and the second precast wall panel 2.

[0032] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Although embodiments of this utility model have been shown and described, this does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model. Regarding the embodiments of this utility model, those skilled in the art will understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model. The scope of this utility model is defined by the appended claims and their equivalents.

Claims

1. An ultra-high performance concrete precast wall panel comprising a first precast wall panel and a second precast wall panel, the first precast wall panel and the second precast wall panel being oppositely disposed, characterized in that: The first prefabricated wallboard and the second prefabricated wallboard are provided with a splicing mechanism; The splicing mechanism is installed between the first prefabricated wallboard and the second prefabricated wallboard, and is used for connecting the first prefabricated wallboard and the second prefabricated wallboard; The splicing mechanism comprises an upper positioning cover plate, a lower positioning cover plate, a butt joint assembly and a splicing joint filling assembly; The butt joint assembly is installed between the upper positioning cover plate and the lower positioning cover plate, and is used for butt joining the upper positioning cover plate and the lower positioning cover plate; The splicing joint filling assembly is located at the splicing position of the first prefabricated wallboard and the second prefabricated wallboard, and is used for sealing and filling the butt joint position of the first prefabricated wallboard and the second prefabricated wallboard.

2. The precast wall panel of ultra-high performance concrete according to claim 1, characterized in that: The first prefabricated wallboard and the second prefabricated wallboard are provided with filling grooves on opposite sides thereof; The splicing joint filling assembly seals and fills the two filling grooves.

3. The precast wall panel of ultra-high performance concrete according to claim 2, characterized in that: The splicing joint filling assembly comprises a filling air column, a positioning pipe opening and an air valve; One end of the filling air column is fixed to the lower positioning cover plate, and the positioning pipe opening is installed at the other end of the filling air column; The air valve is installed in the interior of the positioning pipe opening, an air filling cavity is formed in the interior of the filling air column, the air filling cavity is in communication with the air valve, and the upper positioning cover plate is provided with an air passage groove matched with the positioning pipe opening.

4. The precast wall panel of ultra-high performance concrete according to claim 1, wherein: The first prefabricated wallboard and the second prefabricated wallboard are provided with positioning accommodating grooves on upper end faces and lower end faces thereof; The first prefabricated wallboard and the second prefabricated wallboard are respectively covered on the positioning accommodating grooves of the upper end faces and the lower end faces.

5. The precast wall panel of ultra-high performance concrete according to claim 4, characterized in that: The butt joint assembly comprises upper butt joint rods and lower butt joint rods; A plurality of the upper butt joint rods are fixed to the upper positioning cover plate, and a plurality of the lower butt joint rods are fixed to the lower positioning cover plate; The number of the upper butt joint rods is the same as that of the lower butt joint rods, and the plurality of upper butt joint rods and the plurality of lower butt joint rods are one-to-one corresponding.

6. The precast wall panel of ultra-high performance concrete according to claim 5, characterized in that: Lower ends of the upper butt joint rods are fixed with butt joint embedded columns, and upper end faces of the lower butt joint rods are provided with butt joint embedded grooves; The butt joint embedded columns are matched with the butt joint embedded grooves, so that the butt joint embedded columns are positioned in the butt joint embedded grooves.

7. The precast wall panel of ultra-high performance concrete according to claim 5, wherein: Opposite positions of the first prefabricated wallboard and the upper butt joint rods and the lower butt joint rods and opposite positions of the second prefabricated wallboard and the upper butt joint rods and the lower butt joint rods are provided with positioning through holes; The upper butt joint rods and the lower butt joint rods are matched with the positioning through holes.