Crack control structure of fair-faced concrete wall

Abstract

The utility model discloses a crack control structure of a fair-faced concrete wall, which belongs to the technical field of fair-faced concrete wall processing and is characterized in that a vibrating rod is fixedly connected with a pouring pipe through a mounting mechanism and a supporting mechanism; according to the device, the vibrating rod can be naturally driven to synchronously displace, materials can be vibrated after pouring is completed, the phenomenon of vibration missing is avoided, and therefore cracks of an assembly type water concrete wall are controlled. The vibrating rod is inserted into a material in a penetrating mode, the material is vibrated through the vibrating rod, aggregate and cement paste in concrete are fully mixed, internal bubbles and excessive water are removed, the compactness and strength of the concrete are improved, cracks generated due to internal defects of the concrete are reduced, a traditional manual handheld vibrating mode is abandoned, and the production efficiency is improved. The construction efficiency is greatly improved, and the labor intensity of workers is relieved.

Description

Technical Field

[0001] This utility model relates to the field of fair-faced concrete wall processing technology, and in particular to a crack control structure for fair-faced concrete walls. Background Technology

[0002] Fair-faced concrete walls are reinforced concrete walls cast directly into shape without any additional finishing or plastering. Their natural and simple appearance showcases the inherent beauty of concrete, making them an environmentally friendly and highly durable building material. Because there is no additional finishing or plastering, crack control in fair-faced concrete walls is a crucial aspect of the design and construction process.

[0003] Existing crack control structures use induced cracks to control cracks during use. However, cracks in fair-faced concrete walls can be caused by a variety of factors. Vibration, as a core step in concrete construction, ensures thorough and uniform mixing of aggregates and cement paste, effectively removing air bubbles and excess water, thereby significantly improving the density and overall strength of the concrete. However, the current construction characteristics of prefabricated fair-faced concrete walls often require the pouring of multiple walls at once. In practice, due to factors such as tight construction schedules, space constraints, or human negligence, insufficient vibration often occurs in some fair-faced concrete walls, a phenomenon known as "missed vibration." This "missed vibration" not only directly affects the homogeneity of the concrete but also weakens the compactness of its internal structure, leading to more cracks and ultimately reducing the overall quality of the fair-faced concrete wall. Utility Model Content

[0004] The purpose of this utility model is to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes a crack control structure for fair-faced concrete walls, which can efficiently and effectively control cracks in prefabricated fair-faced concrete walls.

[0005] The crack control structure for fair-faced concrete walls according to an embodiment of the present invention includes: an installation structure, the installation structure including a first connecting frame, the first connecting frame being U-shaped, with locking mechanisms respectively provided at both ends of the first connecting frame, the first connecting frame being locked and installed on the pouring pipe by the locking mechanisms; a support structure, the support structure being fixed on the installation structure, one end of the support structure being fixedly connected to a connecting rod, and the end of the connecting rod away from the support structure being fixedly connected to a driving structure; and a vibrator, the vibrator being inserted into the driving structure, the top end of the vibrator being connected to a vibrating pipe, and the end of the vibrating pipe away from the vibrator being connected to a vibrator.

[0006] The crack control structure for fair-faced concrete walls according to this utility model embodiment has at least the following beneficial effects: The vibrator is fixedly connected to the pouring pipe via an installation mechanism and a support mechanism. When the pouring pipe moves during the pouring operation, it naturally drives the vibrator to move synchronously. After pouring, the material can be vibrated, avoiding the phenomenon of "missed vibration," thereby controlling cracks in the precast fair-faced concrete wall. The vibrator is inserted into the material, and by vibrating it, the aggregate and cement paste in the concrete are fully mixed, internal air bubbles and excess water are removed, improving the density and strength of the concrete. This helps reduce cracks caused by internal defects in the concrete, eliminating the traditional manual hand-held vibration method, greatly improving construction efficiency, and reducing the labor intensity of workers.

[0007] According to some embodiments of this utility model, the locking mechanism includes a fixed arc plate, one end of which is movably connected to a movable arc plate via a rotating shaft. The fixed arc plate and the movable arc plate are both threadedly connected to a fastening nut. By rotating the fastening nut, the fixed arc plate and the movable arc plate are pressed against the surface of the casting pipe.

[0008] According to some embodiments of the present invention, a scale is provided on the side of the first connecting frame away from the locking mechanism.

[0009] According to some embodiments of the present invention, the support structure includes a limiting structure, which is disposed between two inner wall surfaces on the inner side of the first connecting frame. A sliding block is slidably disposed on the limiting mechanism, and the driving mechanism is connected to the sliding block through a connecting rod. The up and down movement of the sliding block is driven by the connecting rod to drive the mechanism to move up and down.

[0010] According to some embodiments of the present invention, a fixed block is provided on the sliding block, a limit frame is provided at the end of the fixed block away from the sliding block, the limit frame is sleeved on the first connecting frame, and the connecting rod is provided at the end of the limit frame away from the fixed block.

[0011] According to some embodiments of the present invention, a spring is provided at the lower end of the sliding block, and the end of the spring away from the sliding block abuts against the first connecting frame.

[0012] According to some embodiments of the present invention, the limiting structure includes a screw rod, which is disposed between two inner wall surfaces on the inner side of the first connecting frame. A rotating column is threaded onto the screw rod, and a connecting ring is rotatably disposed at the lower end of the rotating column. A sliding block is disposed at the lower end of the connecting ring.

[0013] According to some embodiments of the present invention, a support block is provided on the connecting ring, and a sliding frame is provided at the end of the support block away from the connecting ring, and the sliding frame is sleeved on the first connecting frame.

[0014] According to some embodiments of the present invention, the driving structure includes a connecting seat, a second connecting frame, a connecting plate, and a pull rod. The connecting seat is disposed on the connecting rod, the second connecting frame is fixedly connected to the outer surface of one end of the connecting seat, the connecting plate is fixedly connected to the end of the second connecting frame away from the connecting seat, and two fixed plates are fixedly connected to one end of the connecting plate. The pull rod is movably inserted and connected between the two fixed plates through a rotating shaft, and the vibrator is inserted in the connecting seat.

[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a schematic diagram of the crack control structure for fair-faced concrete walls according to an embodiment of this utility model;

[0018] Figure 2 yes Figure 1 A magnified view of a portion of the image;

[0019] Figure 3 yes Figure 1 A schematic diagram of the installation structure in the middle;

[0020] Figure 4 yes Figure 1 A schematic diagram of the supporting structure in the middle;

[0021] Figure 5 yes Figure 4 A schematic diagram of the middle limiting structure;

[0022] Figure 6 yes Figure 1 A schematic diagram of the structure driving the movement.

[0023] Figure label:

[0024] Casting pipe 1;

[0025] Installation structure 2; First connecting frame 21; Fixed arc plate 22; Movable arc plate 23; Fastening nut 24; Scale 25;

[0026] Support structure 3; limiting structure 31; screw 311; rotating column 312; connecting ring 313; support block 314; sliding frame 315; sliding block 32; fixing block 33; limiting frame 34; spring 35;

[0027] Connecting rod 4;

[0028] Drive structure 5; connecting seat 51; second connecting frame 52; connecting plate 53; fixing plate 54; pull rod 55;

[0029] 6. Vibrating rod; 7. Mounting plate; 8. Vibrating pipe; 9. Vibrator. Detailed Implementation

[0030] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0031] In the description of this utility model, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the mechanism or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.

[0033] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0034] refer to Figures 1 to 6 This invention describes a crack control structure for fair-faced concrete walls according to an embodiment of the present invention.

[0035] like Figures 1 to 6 As shown, the crack control structure for fair-faced concrete walls according to an embodiment of this utility model includes: an installation structure 2, which includes a first connecting frame 21, which is U-shaped and has locking mechanisms at both ends. The first connecting frame 21 is locked onto the pouring pipe 1 by the locking mechanisms; a support structure 3, which is fixed to the installation structure 2. A connecting rod 4 is fixedly connected to one end of the support structure 3, and a driving structure 5 is fixedly connected to the end of the connecting rod 4 away from the support structure 3; and a vibrator 6, which is inserted into the driving structure 5. A vibrator pipe 8 is connected to the top of the vibrator 6, and a vibrator 9 is connected to the end of the vibrator pipe 8 away from the vibrator 6.

[0036] The locking mechanism includes a fixed arc plate 22, one end of which is movably connected to a movable arc plate 23 via a pivot. The fixed arc plate 22 and the movable arc plate 23 are both threadedly connected to a fastening nut 24. By rotating the fastening nut 24, the fixed arc plate 22 and the movable arc plate 23 are pressed against the surface of the casting pipe 1. A scale 25 is provided on the side of the first connecting frame 21 away from the locking mechanism.

[0037] The vibrator 6 is fixedly connected to the pouring pipe 1 through an installation and support mechanism. When the pouring pipe 1 moves during the pouring operation, it can naturally drive the vibrator 6 to move synchronously. After pouring, the material can be vibrated to avoid the phenomenon of "missed vibration" and thus control the cracks in the precast concrete wall. The vibrator 6 is inserted into the material, and the vibration of the material by the vibrator 6 makes the aggregate and cement paste in the concrete fully mixed, removes internal air bubbles and excess water, improves the density and strength of the concrete, and helps to reduce cracks caused by internal defects in the concrete. This method eliminates the traditional manual hand-held vibration method, greatly improves construction efficiency, and reduces the labor intensity of workers.

[0038] An installation structure 2 is installed on the outer surface of the pouring pipe 1. A support structure 3 is fixedly connected to the inner side of the installation structure 2. A connecting rod 4 is fixedly connected to one end of the support structure 3, and a driving structure 5 is fixedly connected to the end of the connecting rod 4 away from the support structure 3. The installation structure 2 includes a first connecting frame 21 and a scale 25. By setting the scale 25, the operator can accurately adjust the vibrator 6 to the required height according to the indication on the scale 25, thereby ensuring that each vibration operation achieves the best effect. Fixed arc plates 22 are fixedly connected to both sides of one end of the first connecting frame 21. A movable arc plate 23 is movably connected to one end of each fixed arc plate 22 through a rotating shaft. A fastening nut 24 is threaded between the fixed arc plate 22 and the movable arc plate 23. The scale 25 is set on the first connecting frame 21 away from the fixed arc plate. At one end of 22, both the movable arc plate 23 and the fixed arc plate 22 are interlaced and connected to the outer surface of the pouring pipe 1; the support structure 3 includes a limiting structure 31, a sliding block 32, a fixed block 33, a limiting frame 34, and a spring 35. The sliding block 32 is movably interlaced and connected to the outer surface of the limiting structure 31. The fixed block 33 is fixedly connected to one end of the outer surface of the sliding block 32. The limiting frame 34 is fixedly connected to the end of the fixed block 33 away from the sliding block 32. The spring 35 is sleeved on the outer surface of the limiting structure 31. The limiting structure 31 is fixedly connected between the two inner walls on the inner side of the first connecting frame 21; a vibrating rod 6 is movably interlaced and connected inside the driving structure 5. An installation plate 7 is fixedly interlaced and connected to the outer surface of the vibrating rod 6. A vibrating pipe 8 is fixedly connected to the top of the vibrating rod 6. A vibrator 9 is fixedly connected to the end of the vibrating pipe 8 away from the vibrating rod 6.

[0039] Depend on Figures 1 to 3 It is known that the limiting structure 31 includes a screw 311, a rotating column 312, a connecting ring 313, a support block 314, and a sliding frame 315. The rotating column 312 is threaded to one side of the outer surface of the screw 311. The connecting ring 313 is bearing-connected to the outer surface of the rotating column 312. The connecting ring 313 is connected to the rotating column 312 through the bearing, so that the connecting ring 313 will not rotate when the rotating column 312 is adjusted. The support block 314 is fixedly connected to the outer surface of one end of the connecting ring 313. The sliding frame 315 is fixedly connected to the end of the support block 314 away from the connecting ring 313. The screw 311 is fixedly connected between the two inner walls on the inner side of the first connecting frame 21.

[0040] As can be seen from the above, rotating the rotating column 312 causes it to shift on the outer surface of the screw 311, which in turn causes the connecting ring 313 to move downward. The connecting ring 313 causes the support block 314 to move downward, which in turn causes the sliding block 32 to move the fixed block 33 downward. The fixed block 33 causes the limiting frame 34 to slide outside the first connecting frame 21. As the sliding block 32 moves downward, it compresses the spring 35, causing the spring 35 to contract. When the limiting frame 34 moves, it causes the connecting rod 4 to move downward. The connecting rod 4 causes the driving structure 5 to move downward, which in turn causes the vibrating rod 6 to move. This allows the height of the vibrating rod 6 to be adjusted according to the mold, preventing the vibrating rod 6 from directly vibrating the joints of the template and reducing damage to the concrete surface caused by vibration.

[0041] Preferably, the limiting frame 34 is movably inserted into the outer surface of one end of the first connecting frame 21, and the spring 35 is fixedly connected between the sliding block 32 and the inner side of the mounting structure 2; the sliding frame 315 is slidably connected to the outer surface of the first connecting frame 21.

[0042] As can be seen from the above, the limiting frame 34 is inserted through the outer surface of the first connecting frame 21, thereby improving the stability of the sliding block 32 in raising and lowering. The sliding frame 315 is slidably connected to the outer surface of the first connecting frame 21 and has a through groove at one end. The scale 25 can be seen during the adjustment process, so the height of the vibration can be precisely controlled.

[0043] refer to Figure 6 As shown, the driving structure 5 includes a connecting seat 51, a second connecting frame 52, a connecting plate 53, and a pull rod 55. The second connecting frame 52 is fixedly connected to the outer surface of one end of the connecting seat 51. The connecting plate 53 is fixedly connected to the end of the second connecting frame 52 away from the connecting seat 51. Two fixing plates 54 are fixedly connected to one end of the connecting plate 53. The pull rod 55 is movably inserted between the two fixing plates 54 through a rotating shaft. The connecting seat 51 is movably inserted into the vibrator 6.

[0044] As can be seen from the above, pulling the tie rod 55 causes the two fixed plates 54 to move, the fixed plates 54 cause the connecting plate 53 to move downward, the connecting plate 53 causes the connecting seat 51 to move downward through the second connecting frame 52, the connecting seat 51 causes the vibrator 6 to move downward, and the vibrator 6 is inserted into the material. The vibrator 6 is used to vibrate the material, so that the aggregate and cement paste in the concrete are fully mixed, the internal air bubbles and excess water are removed, the density and strength of the concrete are improved, and cracks caused by internal defects in the concrete are reduced.

[0045] Preferably, the connecting seat 51 is installed together with the mounting plate 7; the second connecting frame 52 is configured as an arc-shaped structure; and the connecting rod 4 is fixedly connected between the limiting frame 34 and the connecting seat 51.

[0046] As can be seen from the above, installing the mounting plate 7 and the connecting seat 51 improves the stability of the vibrating rod 6 installation.

[0047] refer to Figure 1 and Figure 3 As shown, the first connecting frame 21 is configured as a U-shaped structure.

[0048] As can be seen from the above, firstly, the fixed arc plate 22 is inserted through the outer surface of the pouring pipe 1 to ensure that each piece is firmly attached. Then, by flexibly adjusting the position of the movable arc plate 23, one end of it is tightly attached to the fixed arc plate 22, forming a stable and adjustable clamp structure, which enhances the firmness of the installation. The movable arc plate 23 and the fixed arc plate 22 are locked with the fastening nut 24 to ensure that the entire installation structure 2 is firmly installed on the pouring pipe 1, forming an integrated moving unit. In this way, when the pouring pipe 1 moves during the pouring operation, it can naturally drive the vibrator 6 to move synchronously, eliminating the traditional manual hand-held vibration method, greatly improving construction efficiency, reducing the labor intensity of workers, ensuring the uniformity and compactness of concrete vibration, and further improving the quality of the project.

[0049] Furthermore, this invention is designed and applied in the process of casting fair-faced concrete production. The casting pipe 1 is installed on a gantry frame, and the fixed arc plates 22 are all inserted through the outer surface of the casting pipe 1. The movable arc plate 23 is pulled so that one end of the movable arc plate 23 is tightly attached to the fixed arc plate 22, and then fixed by the fastening nut 24, so that the mounting structure 2 is installed on the outer surface of the casting pipe 1. The vibrator 6 is inserted into the connecting seat 51, and the mounting plate 7 is installed together with the connecting seat 51, so that the device can be assembled. The rotating column 312 is rotated, and the rotating column 312 is displaced on the outer surface of the screw 311, driving the shaft of the screw 311 to move. The connecting ring 313 moves downward, causing the support block 314, which is fixedly connected to it, to move downward. The support block 314 slides on the outer surface of the first connecting frame 21. As the screw 311 moves downward, it pushes the sliding block 32, which is in close contact with it, to move downward. The sliding block 32 causes the fixed block 33, which is fixedly connected to it, to move downward. The fixed block 33 causes the limiting frame 34, which is fixedly connected to it, to slide outside the first connecting frame 21. As the sliding block 32 moves downward, it compresses the spring 35, causing the spring 35 to contract. When the limiting frame 34 moves, it causes the connecting rod 4, which is fixedly connected to it, to move downward. The connecting rod 4 drives the fixedly connected driving structure 5 to move downwards, which in turn drives the vibrating rod 6 to move, thereby adjusting the height of the vibrating rod 6 according to the mold. When the material is poured into the mold through the pouring pipe 1, the vibrator 9 is activated, causing the vibrating rod 6 to start and pull the pull rod 55. The pull rod 55 drives the two fixed plates 54 movably connected to it to move downwards. The fixed plates 54 drive the connecting plate 53 fixedly connected to them to move downwards. The connecting plate 53 drives the connecting seat 51 to move downwards through the second connecting frame 52 fixedly connected to it. The connecting seat 51 drives the vibrating rod 6 to move downwards, so that the vibrating rod 6 is inserted into the material. The concrete is vibrated by the vibrator 6, which fully mixes the aggregate and cement paste in the concrete, removes internal air bubbles and excess water, improves the density and strength of the concrete, and helps to reduce cracks caused by internal defects in the concrete. When the connecting seat 51 is displaced, it will drive the connecting rod 4 fixedly connected to it to move. The connecting rod 4 drives the limiting frame 34 to slide downward on the outer surface of the first connecting frame 21. At the same time, the limiting frame 34 drives the sliding block 32 to slide on the outer surface of the screw 311 through the fixing block 33, and squeezes the spring 35, causing the spring 35 to contract, so that the depth of the vibrator 6 inserted into the material can be precisely controlled.

[0050] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A crack control structure for a fair-faced concrete wall, characterized by, The utility model relates to a kind of concrete vibrating device, including: Mounting structure (2), the mounting structure (2) includes first connecting frame (21), the first connecting frame (21) is U-shaped, locking mechanism is separately provided with at both ends of the first connecting frame (21), the first connecting frame (21) is locked and mounted on pouring pipe (1) by locking mechanism; Support structure (3), support mechanism is fixed on the mounting structure (2), one end of the support structure (3) is fixedly connected with connecting rod (4), the connecting rod (4) is fixedly connected with driving structure (5) away from one end of the support structure (3); Vibrating rod (6), the vibrating rod (6) is inserted in the driving structure (5), the vibrating rod (6) top end is connected with vibrating tube (8), the vibrating tube (8) is connected with vibrator (9) away from one end of the vibrating rod (6).

2. The control structure of a fair-faced concrete wall crack according to claim 1, wherein Locking mechanism includes fixed arc plate (22), one end of the fixed arc plate (22) is movably connected with movable arc plate (23) by pivot, the fixed arc plate (22) and the movable arc plate (23) are commonly threadedly connected with fastening nut (24), by rotating the fastening nut (24), the fixed arc plate (22) and the movable arc plate (23) are pressed on the surface of the pouring pipe (1).

3. The control structure for controlling cracks of a fair-faced concrete wall according to claim 1, wherein The side of the first connecting frame (21) away from locking mechanism is provided with scale (25).

4. The control structure of a fair-faced concrete wall crack according to claim 1, wherein The support structure (3) includes limiting structure (31), the limiting structure (31) is arranged between the two inner wall surfaces of the inner side of the first connecting frame (21), the limiting structure (31) is slidably provided with sliding block (32), driving mechanism is connected with the sliding block (32) by the connecting rod (4), the up-down movement of the sliding block (32) drives the up-down movement of driving mechanism by the connecting rod (4).

5. The control structure for controlling cracks of a fair-faced concrete wall according to claim 4, characterized by, The sliding block (32) is provided with fixed block (33), the end of the fixed block (33) away from the sliding block (32) is provided with limiting frame (34), the limiting frame (34) is sleeved on the first connecting frame (21), and the connecting rod (4) is arranged at the end of the limiting frame (34) away from the fixed block (33).

6. The control structure for controlling cracks of a fair-faced concrete wall according to claim 4, wherein The lower end of the sliding block (32) is provided with spring (35), and the end of the spring (35) away from the sliding block (32) is abutted with the first connecting frame (21).

7. The control structure for controlling cracks of a fair-faced concrete wall according to claim 6, characterized by The limiting structure (31) includes screw rod (311), the screw rod (311) is arranged between the two inner wall surfaces of the inner side of the first connecting frame (21), the screw rod (311) is threadedly connected with rotating column (312), the lower end of the rotating column (312) is rotatably provided with connecting ring (313), and the sliding block (32) is arranged at the lower end of the connecting ring (313).

8. The control structure for controlling cracks of a fair-faced concrete wall according to claim 7, characterized by, The connecting ring (313) is provided with support block (314), the end of the support block (314) away from the connecting ring (313) is provided with sliding frame (315), and the sliding frame (315) is sleeved on the first connecting frame (21).

9. The control structure for controlling cracks of a fair-faced concrete wall according to claim 1, wherein The driving structure (5) includes a connecting seat (51), a second connecting frame (52), a connecting plate (53) and a pull rod (55), the connecting seat (51) is arranged on the connecting rod (4), the second connecting frame (52) is fixedly connected to the outer surface of one end of the connecting seat (51), the connecting plate (53) is fixedly connected to the end, away from the connecting seat (51), of the second connecting frame (52), one end of the connecting plate (53) is fixedly connected with two fixed plates (54), the pull rod (55) is movably connected between the two fixed plates (54) through a rotating shaft, and the vibrating rod (6) is arranged in the connecting seat (51).

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