L-shaped base for fly ash granulator

Abstract

The utility model relates to the technical field of granulation, in particular to an L-shaped base for a fly ash granulator, which comprises a supporting seat, and the supporting seat comprises a first part for supporting a spiral compression part and a second part for supporting a driving part; the second part is wider than the first part; the first part is provided with a first thread array used for fixing the spiral compression part. The first thread array comprises at least four first threaded holes. The second part is provided with at least two groups of second thread arrays for fixing a driving motor, and each second thread array comprises at least four second thread holes; and the positions of the first thread array and the second thread array are staggered, so that the central axis of a spiral rod of the spiral compression part fixed by the first thread array is not coaxial with the central axis of a motor shaft of the driving motor fixed by the second thread array. The spiral compression part and the supporting drive part can be staggered, and vibration of the spiral compression part is prevented from being directly conducted to the drive part.

Description

TECHNICAL FIELD

[0001] The utility model relates to pelletizing technical field especially relates to a fly ash granulator base. BACKGROUND

[0002] Fly ash granulator is a kind of equipment for processing fly ash into granular material, mainly by screw compression part, driving motor composition.Its core purpose is to improve the physical properties of fly ash by physical or chemical methods, facilitate subsequent resource utilization or safe disposal.Pelletizer uses extrusion screw and can extrude fly ash into particles.

[0003] The spiral rod of the screw compression part of the existing fly ash granulator is directly connected to the motor shaft of driving motor through coupling.Fly ash granulator will vibrate when working, and the vibration is directly transmitted to the motor shaft through the spiral rod, which can easily cause the motor shaft to be damaged. SUMMARY

[0004] This section is intended to summarize some aspects of the embodiments of the present utility model and briefly introduce some preferred embodiments, and some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the present utility model.

[0005] In view of the problems existing in the prior art, the present utility model is proposed.

[0006] To solve the above technical problems, the present utility model provides the following technical scheme.

[0007] The L-shaped base for fly ash granulator includes a support seat, which includes a first part supporting the screw compression part and a second part supporting the driving part;

[0008] The width of the second part is greater than that of the first part, so that the support seat is "L" shaped;

[0009] A group of first thread arrays for fixing the screw compression part are opened on the first part, and the first thread array includes at least four first thread holes;

[0010] At least two groups of second thread arrays for fixing the driving motor are opened on the second part, and the second thread array includes at least four second thread holes, and the positions of the second thread holes of the two groups of second thread arrays do not completely coincide.

[0011] The positions of the first thread array and the second thread array are staggered, so that the central axis of the spiral rod of the screw compression part fixed by the first thread array is different from the central axis of the motor shaft of the driving motor fixed by the second thread array.

[0012] The design has the following advantages: firstly, the second thread array is staggered with the first thread array, so that the helical rod and the motor shaft are staggered, and the distance between the helical rod and the motor shaft is effectively increased, and the influence of vibration on the motor shaft is reduced; secondly, the second part is provided with more than one second thread array, the position of the driving motor can be changed or driving motors of different sizes can be fixed by selecting the second thread array, so that the practicability of the utility model is improved; and finally, the shape of the support seat is optimized to be L-shaped, on the one hand, the second thread array is staggered with the first thread array, on the other hand, more than one second thread array is arranged, and on the other hand, the area of the support seat at the helical compression part is small, so that the user can conveniently put, observe and clean the helical compression part.

[0013] Preferably, the second part is further provided with a third thread array for fixing a speed reducer, the third thread array comprises at least four third thread holes, and the third thread array is located between the first thread array and the second thread array. The third thread array is arranged on the base, the speed reducer is fixed through the third thread array, the motor shaft and the helical rod are connected through the speed reducer, the influence of vibration on the motor shaft is further reduced, and the speed of the motor shaft and the helical rod can be adjusted.

[0014] Preferably, a metal-rubber composite pad is arranged on the upper side of the support seat, and a threaded via hole is arranged on the metal-rubber composite pad; each first thread hole, second thread hole and third thread hole is correspondingly provided with a threaded via hole; a connecting bolt is arranged in each first thread hole, second thread hole and third thread hole in a matched mode, and each connecting bolt passes through the threaded via hole and is threadedly connected with the first thread hole, the second thread hole or the third thread hole. The metal-rubber composite pad arranged on the upper side of the support seat can effectively absorb impact and vibration, reduce vibration transmission in the mechanical operation process, and protect the support seat, the driving part and the helical compression part.

[0015] Preferably, the support seat comprises a cover plate and a side plate supporting the cover plate, the cover plate and the side plate surround an open downward hollow groove; the first thread hole, the second thread hole and the third thread hole are arranged on the cover plate; a connecting nut is arranged in a matched mode with the connecting bolt, the connecting nut is threadedly engaged with the connecting bolt, and the connecting nut is arranged on the lower side of the cover plate. The thickness of the cover plate is limited, and the thread of the thread hole on the support seat is easily damaged. The connecting nut is arranged on the lower side of the thread hole, and the length of the thread engaged with the connecting bolt is prolonged. The design can effectively protect the thread hole, reduce the risk of thread wear and damage, and ensure the stability of the installation of the helical compression part and the driving part on the support seat.

[0016] Preferably, a receiving seat is arranged below the cover plate, the receiving seat is provided with nut grooves for receiving connecting nuts; the nut grooves are communicated with the threaded holes, the opening of the nut grooves faces downward, and the number of the receiving seats is consistent with that of the threaded holes. The arrangement of the receiving seat can facilitate the fixing, replacement and dismounting of the connecting nuts, so that the connecting nuts can be replaced when the threaded holes and the threads of the connecting nuts are damaged, the use can be continued, the maintenance is simple, and the maintenance cost is reduced.

[0017] Preferably, the thickness of the metal-rubber composite pad is 20-25 mm.

[0018] The thickness of the cover plate is 5-12 mm. The stability of the support seat structure and the shock-absorbing effect of the metal-rubber composite pad are ensured.

[0019] Preferably, the lower end cover is further provided with a detachable lower end cover, and the size of the opening is greater than the diameter of the connecting bolt and smaller than the minimum outer diameter size of the connecting nut. The arrangement of the lower end cover prevents the connecting nut from falling into the downward-facing receiving seat.

[0020] Preferably, the lower side of the support seat is provided with a part extending outward from the side edge, which is referred to as a lower flange, and at least six bolt through holes are arranged on the lower flange. The lower flange can provide an additional support surface, so that the support seat is more stable when bearing heavy loads, and the risk of overturning or deformation is reduced. The lower flange and the arranged bolt through holes facilitate quick installation and dismounting.

[0021] Preferably, a cushion block with a thickness of 10-15 mm is arranged below each of the through holes.

[0022] The cushion block is made of polyethylene material. The polyethylene cushion block can absorb part of the vibration, has high strength and good durability, and can improve the shock-absorbing effect and weather resistance.

[0023] Preferably, a lifting ring is arranged on the upper side of the support seat. The lifting ring facilitates the movement of the support seat. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor. Among them:

[0025] Figure 1 It is a schematic view of the appearance structure of the present application;

[0026] Figure 2 It is a schematic view of the upper view structure of the support seat of the present application

[0027] Figure 3 This is a cross-sectional view of the connecting bolt portion of this utility model;

[0028] Figure 4 This is a reference diagram showing the usage state of this utility model. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0032] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in less than one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0033] Example 1

[0034] refer to Figures 1-3 The L-shaped base for the fly ash granulator includes a support base 1, which includes a first part 11 supporting the spiral compression part and a second part 12 supporting the drive part.

[0035] The width of the second part 12 is greater than the width of the first part 11, so that the support base 1 is in an "L" shape;

[0036] The first part 11 has a first thread array for fixing the spiral compression part, the first thread array including at least four first thread holes 15;

[0037] The second part 12 has at least two sets of second thread arrays for fixing the drive motor. The second thread array includes at least four second thread holes 16. The positions of the second thread holes 16 of the two sets of second thread arrays do not completely overlap.

[0038] The first thread array and the second thread array are staggered, so that the central axis of the spiral rod of the spiral compression part fixed by the first thread array is not coaxial with the central axis of the motor shaft of the drive motor fixed by the second thread array.

[0039] The above design, firstly, allows the second threaded array to be staggered from the first threaded array, thus allowing the screw rod to be staggered from the motor shaft. This staggered connection effectively increases the distance between the two, reducing the impact of vibration on the motor shaft. Secondly, the second part 12 of this invention has more than one set of second threaded arrays. The position of the drive motor can be changed or different sizes of drive motors can be fixed by selecting the appropriate second threaded array, thereby increasing the practicality of this invention. Finally, this invention optimizes the shape of the support base 1 to be "L"-shaped. This allows for the staggered position of the second threaded array from the first threaded array; it also allows for more than one set of second threaded arrays; furthermore, the area of ​​the support base 1 at the screw compression section is small, facilitating material feeding, observation, and cleaning of the screw compression section by the user.

[0040] The second part 12 also has a third threaded array for fixing the reducer. The third threaded array includes at least four third threaded holes 17, and is located between the first threaded array and the second threaded array. This invention adds a third threaded array to the base, allowing the reducer to be fixed via the third threaded array. This enables the motor shaft and the screw rod to be connected via the reducer, further reducing the impact of vibration on the motor shaft and allowing speed adjustment between the two.

[0041] A metal-rubber composite pad 2 is provided on the upper side of the support base 1, and the metal-rubber composite pad 2 is provided with a threaded through hole 21. Each of the first threaded hole 15, the second threaded hole 16, and the third threaded hole 17 is provided with a corresponding threaded through hole 21. A connecting bolt is provided in each of the first threaded hole 15, the second threaded hole 16, and the third threaded hole 17, and each connecting bolt passes through the threaded through hole 21 and is threadedly engaged with the first threaded hole 15, the second threaded hole 16, or the third threaded hole 17. The metal-rubber composite pad 2 on the upper side of the support base 1 can effectively absorb impact and vibration, reduce the vibration transmission during mechanical operation, and protect the support base 1 and its driving part and helical compression part.

[0042] The lower side of the support base 1 is provided with a portion extending outward from the side, called a lower flange 14, and at least 6 through holes for bolts are arranged on the lower flange 14. The lower flange 14 can provide an additional support surface, making the support base 1 more stable when bearing heavy loads and reducing the risk of overturning or deformation. The lower flange 14 and the provided bolt through holes facilitate quick installation and disassembly.

[0043] A pad 6 with a thickness of 10-15mm is provided below each of the perforations; the pad 6 is made of polyethylene. The polyethylene pad 6 can absorb some vibration and has high strength and good durability, thereby improving its shock absorption effect and weather resistance.

[0044] A lifting ring is provided on the upper side of the support base 1 to facilitate its movement.

[0045] In use, the support base 1 is fixed to the ground with bolts through holes with at least 6 bolts and pads 6. The support base 1 forms an L-shaped structure through the first part 11 and the second part 12, which can separate the spiral compression part and the support drive part, and avoid the vibration of the spiral compression part being directly transmitted to the drive part. A metal-rubber composite pad 2 is provided on the upper side of the support base 1. The metal-rubber composite pad 2 can effectively absorb impact and vibration, reduce the vibration transmission during mechanical operation, and protect the support base 1 and its drive part and spiral compression part. Then, the spiral compression part and drive part of the fly ash granulator are fixed with connecting bolts 3 to ensure the stable operation of the fly ash granulator.

[0046] Example 2

[0047] refer to Figure 1 and Figure 2 This is the second embodiment of the present invention, which is based on the previous embodiment.

[0048] The support base 1 includes a cover plate and side plates supporting the cover plate, the cover plate and side plates forming a hollow groove with an opening facing downwards; a threaded hole is provided on the cover plate; the connecting bolt 3 is also fitted with a connecting nut 4, the connecting nut 4 engaging with the connecting bolt 3 by threads, and the connecting nut 4 is located on the lower side of the cover plate. The cover plate has a limited thickness, and using only the threaded hole on the support base 1 would easily damage the threads. By placing the connecting nut 4 below the threaded hole, the length of the thread engaging with the connecting bolt 3 is extended. This design effectively protects the threaded hole, thereby reducing the risk of thread wear and damage, and ensuring the stability of the spiral compression part and the drive part installed on the support base 1.

[0049] A receiving seat 13 is provided below the cover plate, and the receiving seat 13 has a nut groove for accommodating the connecting nut 4; the groove is connected to the threaded hole, and the opening of the nut groove faces downward. The number of receiving seats 13 is the same as the number of threaded holes. The receiving seat 13 facilitates the fixing or replacement of the connecting nut 4, so that when the threaded hole and the thread of the connecting nut 4 are damaged, the connecting nut 4 can be replaced and continued to be used, simplifying maintenance and reducing maintenance costs.

[0050] The thickness of the metal-rubber composite pad 2 is 20-25mm; the thickness of the cover plate is 5-12mm. This ensures the stability of the support base 1 structure and the shock absorption effect of the metal-rubber composite pad 2.

[0051] The lower end cover 5 is also provided with a detachable lower end cover 5, the size of which is larger than the diameter of the connecting bolt 3 but smaller than the minimum outer diameter of the connecting nut 4. The lower end cover 5 is provided to prevent the connecting nut 4 from falling out of the downward-facing receiving seat 13.

[0052] In use, the thickness of the plate surface of the support base 1 is limited, and the threaded hole on the support base 1 alone can easily damage the thread. By placing the connecting nut 4 below the threaded hole, the length of the thread that engages with the connecting bolt 3 is extended. This design can effectively protect the threaded hole. The receiving seat 13 makes it easy to fix or replace the connecting nut 4, so that when the threaded hole and the thread of the connecting nut 4 are damaged, the connecting nut 4 can be replaced, simplifying maintenance and reducing maintenance costs.

[0053] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An L-shaped base for a fly ash granulator comprising a support base comprising a first portion supporting a screw compression portion and a second portion supporting a drive portion, characterised in that: The second part has a width greater than that of the first part, so that the support base has an "L" shape; The first part has a first thread array for fixing the screw compression part, which includes at least four first thread holes; The second part has at least two second thread arrays for fixing the driving motor, which includes at least four second thread holes, and the positions of the second thread holes of the two second thread arrays do not completely coincide; The first thread array and the second thread array are staggered, so that the central axis of the screw rod of the screw compression part fixed by the first thread array is different from the central axis of the motor shaft of the driving motor fixed by the second thread array.

2. The L-shaped base for fly ash pelletizer as claimed in claim 1, wherein: The second part also has a third thread array for fixing the speed reducer, which includes at least four third thread holes, and the third thread array is located between the first thread array and the second thread array.

3. The L-shaped base for fly ash pelletizer as claimed in claim 2, wherein: The upper side of the support base is provided with a metal-rubber composite pad, and the metal-rubber composite pad is provided with a threaded via hole; Each of the first thread hole, the second thread hole and the third thread hole is correspondingly provided with a threaded via hole; Each of the first thread hole, the second thread hole and the third thread hole is correspondingly provided with a threaded via hole; 4. The L-shaped base for fly ash pelletizer as claimed in claim 3, wherein: The support base includes a cover plate and a side plate supporting the cover plate, and the cover plate and the side plate form an open downward hollow groove; The first thread hole, the second thread hole and the third thread hole are arranged on the cover plate; The connecting bolt is also provided with a connecting nut in cooperation, the connecting nut is in threaded engagement with the connecting bolt, and the connecting nut is arranged on the lower side of the cover plate.

5. The L-shaped base for fly ash pelletizer as claimed in claim 4, wherein: The lower side of the cover plate is provided with a containing seat, and the containing seat is provided with a nut groove containing the connecting nut; The groove is connected with the threaded hole, the opening of the nut groove is downward, and the containing seat is consistent in number with the threaded hole.

6. The L-shaped base for fly ash pelletizer as claimed in claim 4, wherein: The thickness of the metal-rubber composite pad is 20-25 mm; The thickness of the cover plate is 5-12 mm.

7. The L-shaped base for fly ash pelletizer as claimed in claim 5 wherein: The opening of the containing seat is also provided with a detachable lower end cover, the size of the opening is greater than the diameter of the connecting bolt and less than the minimum outer diameter size of the connecting nut.

8. The L-shaped base for fly ash pelletizer as claimed in claim 1, wherein: The lower side of the support base is provided with a part extending outward from the side edge, which is called a lower flange, and the lower flange is arranged with at least six bolt through holes.

9. The L-shaped base for fly ash pelletizer as claimed in claim 8, wherein: Each of the through holes is provided below with a pad block with a thickness of 10-15 mm; The material of the pad block is a polyethylene pad block.

10. The L-shaped base for fly ash pelletizer as claimed in claim 1, wherein: The upper side of the support base is provided with an eye ring.

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