Solar photovoltaic self-cleaning steam boiler
By designing a rotating column and sleeve structure, the solar photovoltaic self-cleaning steam boiler achieves internal cleaning and uniform heating, solving the problem of impurity accumulation, improving steam generation efficiency and equipment reliability, and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-03-31
AI Technical Summary
During long-term operation, existing solar boilers accumulate scale on their inner walls, which affects heating efficiency, increases energy consumption, reduces steam output, and poses safety hazards.
A solar photovoltaic self-cleaning steam boiler was designed, which adopts a rotating column and sleeve structure and is equipped with a cleaning component and a switching component. The rotating column drives the cleaning component to remove impurities, and the sleeve drives the heating rod to perform its function, realizing flexible switching and ensuring that the boiler is clean and heated evenly.
It improves steam generation efficiency and quality, reduces the difficulty of manual cleaning, extends equipment life, reduces maintenance costs, and ensures the stable, efficient, and safe operation of the boiler.
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Figure CN224065472U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a boiler technical field especially relates to a solar photovoltaic self -cleaning steam boiler. BACKGROUND
[0002] The solar boiler combined medium-temperature steam system is an innovative energy solution, which skillfully combines solar heat collection and traditional boiler technology. It efficiently captures solar energy through a solar collector and converts it into heat energy for storage or direct steam generation. When solar energy is insufficient, the system automatically switches to boiler auxiliary heating to ensure continuous and stable steam supply. This system not only saves energy and protects the environment, reduces dependence on fossil fuels, but also achieves efficient operation through intelligent control, meeting the diverse heating needs of the industrial field. It is an important practice of green energy application.
[0003] However, the intermittency and instability of solar energy limit its direct application in industrial steam systems, so auxiliary boilers are needed in medium-temperature steam systems to supplement heat when solar energy is insufficient, ensuring stable and efficient steam supply. During long-term operation, impurities may remain inside the boiler, which will gradually adhere to the inner wall, forming scale and affecting heating efficiency, leading to increased energy consumption and reduced steam production. The accumulation of impurities can cause local overheating of the boiler inner wall, accelerating the thermal fatigue and oxidation corrosion of metal materials, shortening the service life of the boiler, increasing equipment maintenance and replacement costs, affecting steam circulation, reducing system efficiency, and even causing safety accidents such as pipe rupture and steam leakage, posing a threat to personnel and equipment safety. Invention content
[0004] The utility model discloses a solar photovoltaic self -cleaning steam boiler, including the shell, the shell top movable installation has the upper cover, the upper cover top fixed installation has the motor, the output of motor passes through the upper cover, and the output is fixedly connected with the connecting column, the shell inside rotation installation has the rotary column, the rotary column periphery rotation installation has the sleeve, a plurality of even arranged heating rods are fixedly arranged on the sleeve periphery, the rotary column side is provided with the cleaning assembly for cleaning the impurity in the shell, the rotary column and sleeve top are provided with the switching assembly that switches the rotation of rotary column and sleeve.
[0005] As the improvement of the above technical scheme, the switching assembly comprises a bidirectional telescopic rod one, a bidirectional telescopic rod two, a connecting block one and a connecting block two, two moving grooves one are oppositely arranged below the connecting column, the bidirectional telescopic rod one is fixedly arranged at the middle position in the moving groove one, the connecting block one is fixedly arranged at the telescopic end of the bidirectional telescopic rod one, two moving grooves two are oppositely arranged below the connecting column, the bidirectional telescopic rod two is fixedly arranged at the middle position in the moving groove two, the connecting block two is fixedly arranged at the telescopic end of the bidirectional telescopic rod two, the connecting block one and the connecting block two are fixedly provided with an arc-shaped block one and an arc-shaped block two below, the arc-shaped block one and the arc-shaped block two are provided with teeth on the inner side, the rotating column is provided with a tooth groove on the outer periphery of the upper end, and the sleeve is provided with a tooth groove on the outer periphery of the upper end.
[0006] As the improvement of the above technical scheme, the cleaning assembly comprises a connecting plate and a scraping plate, the connecting plate is fixedly connected to the outer periphery of the rotating column, one end of the connecting plate is fixedly connected with the scraping plate, the side surface of the scraping plate is designed in an arc shape and closely adheres to the inner wall of the shell, and the side surface of the scraping plate is designed in a chamfer.
[0007] As the improvement of the above technical scheme, the upper end of the rotating column is higher than the sleeve, and the telescopic length of the bidirectional telescopic rod two is smaller than the distance from the arc-shaped block two to the arc-shaped block one.
[0008] As the improvement of the above technical scheme, the upper surface of the upper cover is provided with an inlet, the inlet penetrates through the upper cover, the side surface of the shell is provided with an outlet, and the outlet penetrates through the inside of the shell.
[0009] The utility model discloses a beneficial effect: through the movable installation of shell and upper cover, the equipment installation, debugging, maintenance and overhaul are convenient, the motor output penetrates the upper cover and is connected with the connecting column, and the structure is compact, and the transmission is direct, guarantees the efficient transmission of power, improves equipment operation efficiency and reliability, on the heating performance, the heating rod that the sleeve periphery is evenly arranged, can make the heat evenly distribute in the boiler, avoids partial overheating or uneven heating, improves steam generation efficiency and quality, ensures the stable and efficient operation of boiler, satisfies different working condition demand, in addition, the cleaning assembly on the side surface of rotating column can clean the inside of shell when rotating, removes the impurity dirt, prevents the influence of the heat transfer effect and the service life of the accumulation, reduces the artificial cleaning difficulty and labor intensity, keeps the internal environment clean, improves the steam purity, and the switching assembly above the rotating column and the sleeve realizes the flexible switching of the rotation of two, can control the rotation respectively according to the work demand, for example, when cleaning, the rotating column rotates and drives the cleaning assembly to work, when heating, the sleeve rotates and drives the heating rod to play a role, improves the adaptability and working efficiency of boiler, and better copes with complex work scene. BRIEF DESCRIPTION OF DRAWINGS
[0010] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0011] Figure 2 It is a sectional view of the three-dimensional structure of the utility model;
[0012] Figure 3 It is a schematic diagram of the three-dimensional structure of part of the utility model;
[0013] Figure 4 It is Figure 2 It is an enlarged view of A in the middle;
[0014] Figure 5 It is Figure 3 It is an enlarged view of B in the middle.
[0015] Reference signs: 10, shell; 11, upper cover; 12, motor; 13, inlet; 14, outlet; 15, connecting column; 20, rotating column; 21, sleeve; 22, heating rod; 23, moving groove one; 24, two-way telescopic rod one; 25, moving groove two; 26, two-way telescopic rod two; 27, connecting block one; 28, connecting block two; 29, arc block one; 210, arc block two; 211, connecting plate; 212, scraping plate. DETAILED DESCRIPTION
[0016] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the following will be further described in detail. It should be understood that the specific embodiments described herein are only used to explain the utility model, and are not used to limit the utility model.
[0017] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a solar photovoltaic self-cleaning steam boiler, including shell 10, shell 10 upper movable installation has upper cover 11, upper cover 11 upper fixed installation has motor 12, the output end of motor 12 is through upper cover 11, and output end is fixedly connected with connecting column 15, rotating column 20 is rotatably installed in shell 10 inside, rotating column 20 periphery rotatably installs sleeve 21, sleeve 21 periphery is fixedly provided with several evenly arranged heating rods 22, rotating column 20 side is provided with the cleaning assembly for cleaning the impurities in shell 10 inside, rotating column 20 and sleeve 21 upper are provided with the switching assembly for switching rotating column 20 and sleeve 21 rotation.
[0018] In the embodiment, the shell 10 and the upper cover 11 are movably installed, facilitating equipment installation, debugging, maintenance and overhaul; the motor 12 output end penetrates the upper cover 11 and is connected to the connecting column 15, which is compact in structure and direct in transmission, ensuring efficient power transmission, improving equipment operation efficiency and reliability, and in heating performance, the heating rods 22 arranged uniformly around the sleeve 21 can make the heat evenly distributed inside the boiler, avoiding local overheating or uneven heating, improving steam generation efficiency and quality, ensuring stable and efficient operation of the boiler, meeting different working condition requirements. In addition, the cleaning assembly on the side of the rotating column 20 can clean the inside of the shell 10 when it rotates, remove impurities and dirt, prevent accumulation from affecting heat transfer effect and service life, reduce the difficulty and labor intensity of manual cleaning, keep the internal environment clean, and improve steam purity. The switching assembly above the rotating column 20 and the sleeve 21 realizes flexible switching of their rotation, and can control the rotation according to the work requirements, such as rotating the rotating column 20 to drive the cleaning assembly to work when cleaning, and rotating the sleeve 21 to drive the heating rods 22 to work when heating, improving the adaptability and work efficiency of the boiler, and better coping with complex working scenarios.
[0019] Specifically, the switching assembly includes a bidirectional telescopic rod 24, a bidirectional telescopic rod 26, a connecting block 27, a connecting block 28, two moving grooves 23 are oppositely arranged below the connecting column 15, the bidirectional telescopic rod 24 is fixedly arranged at the middle position inside the moving groove 23, the connecting block 27 is fixedly arranged at the telescopic end of the bidirectional telescopic rod 24, two moving grooves 25 are oppositely arranged below the connecting column 15, the bidirectional telescopic rod 26 is fixedly arranged at the middle position inside the moving groove 25, the connecting block 28 is fixedly arranged at the telescopic end of the bidirectional telescopic rod 26, the arc-shaped block 29 and the arc-shaped block 210 are fixedly arranged below the connecting block 27 and the connecting block 28, the inner side of the arc-shaped block 29 and the arc-shaped block 210 is provided with a tooth, the upper end of the rotating column 20 is provided with a tooth groove, and the upper end of the sleeve 21 is provided with a tooth groove.
[0020] In this embodiment, when the switch needs to be switched on, the two-way telescopic rod 24 and the two-way telescopic rod 26 are powered on and operated, which can accurately control the movement position of the connecting block 27 and the connecting block 28 by precise telescopic movement, drive the arc block to move accurately, make the teeth on the inside of the arc block quickly and accurately mesh or separate the tooth groove on the outer periphery of the upper end of the rotating column 20 and the sleeve 21, realize the quick and efficient switching of the rotation of the two, greatly improve the response speed and efficiency of the boiler, meet the specific needs of the rotating state in different working stages, and provide reasonable space layout for component installation by relatively opening the moving groove 23 and the moving groove 25 below the connecting column 15, make the switching component structure compact and orderly, not only save internal space, but also guarantee the operation stability and reliability, and can adapt to different working scenes and needs, and can switch the rotation mode through simple operation, showing strong adaptability and flexibility, in prolonging the service life and reducing the cost, accurate control and efficient switching reduce equipment wear and failure, the rotating column 20 and the sleeve 21 reduce friction and stress in the appropriate mode, prolong the service life; At the same time, the switching component structure is simple, the manufacturing and maintenance cost is low, the overall operation cost of the boiler is reduced, the use economy is improved, in addition, the arc block and the tooth groove are closely meshed and stable in the switching process, effectively prevent the rotating column 20 and the sleeve 21 from slipping or shaking when rotating, guarantee the safe operation of the boiler, its reliable work ensures that the boiler can stably and efficiently operate in different modes, reduces production interruption and safety accidents, and improves the stability and safety of the boiler.
[0021] Specifically, the cleaning assembly includes a connecting plate 211 and a scraping plate 212, the connecting plate 211 is fixedly connected to the outer periphery of the rotating column 20, one end of the connecting plate 211 is fixedly connected with the scraping plate 212, the side surface of the scraping plate 212 is arc-shaped design, and is tightly attached to the inner wall of the shell 10, and the side surface of the scraping plate 212 is chamfered.
[0022] In this embodiment, the connecting plate 211 is fixed on the periphery of the rotating column 20 and closely connected with the rotating column 20. When the rotating column 20 rotates, the connecting plate 211 can be stably driven to rotate together. The scraping plate 212 fixed at one end of the connecting plate 211 can make a circular motion around the rotating column 20. The design that the side surface of the scraping plate 212 closely adheres to the inner wall of the shell 10 ensures that the scraping plate 212 can comprehensively and completely clean the inner wall of the shell 10 during rotation, effectively removes the attached impurities and dirt, avoids the accumulation of impurities affecting the heat transfer efficiency and service life of the boiler, and greatly improves the cleaning effect. The arc-shaped design of the side surface of the scraping plate 212 matches the curved shape of the inner wall of the shell 10, further enhancing the contact tightness and adaptability with the inner wall, making the cleaning process more smooth and efficient, and reducing the cleaning dead angle. At the same time, the chamfer design of the side surface reduces the friction resistance between the scraping plate 212 and the inner wall of the shell 10 under the premise of ensuring the scraping strength, reduces the energy consumption and wear of the equipment during operation, prolongs the service life of the scraping plate 212 and the boiler, reduces the maintenance cost, and makes the scraping process more stable and quiet, improving the stability and reliability of the equipment operation.
[0023] Specifically, the upper end of the rotating column 20 is higher than the sleeve 21, and the extension length of the bidirectional telescopic rod two 26 is less than the distance from the arc-shaped block two 210 to the arc-shaped block one 29.
[0024] In this embodiment, the design that the upper end of the rotating column 20 is higher than the sleeve 21 provides a reasonable space layout for the cooperation between the switching assembly and the rotating column 20 and the sleeve 21, so that the switching assembly can be more accurately engaged or separated from the rotating column 20 and the sleeve 21 during operation, avoiding operation errors or equipment damage caused by insufficient space, ensuring the smooth progress of the switching process. At the same time, the height difference design is also helpful to distinguish the functional roles of the rotating column 20 and the sleeve 21 during the switching process, making the working mode switching of the equipment more clear and explicit. The extension length of the bidirectional telescopic rod two 26 is less than the distance from the arc-shaped block two 210 to the arc-shaped block one 29, ensuring that the arc-shaped block one 29 and the arc-shaped block two 210 can be engaged with the rotating column 20 and the sleeve 21 in the preset order and position during the switching process, avoiding the jamming or failure caused by the engagement of the two arc-shaped blocks with the rotating column 20 or the sleeve 21 at the same time, and improving the reliability and stability of the switching assembly. In addition, this length limitation also provides convenience for the maintenance and repair of the equipment. Maintenance personnel can more conveniently observe and operate the switching assembly, discover and solve potential problems in time, reduce the maintenance difficulty and cost of the equipment, and prolong the service life of the equipment.
[0025] Specifically, the upper surface of the upper cover 11 is provided with an inlet 13, and the inlet 13 penetrates through the upper cover 11. The side surface of the shell 10 is provided with an outlet 14, and the outlet 14 penetrates through the inside of the shell 10.
[0026] In this embodiment, the inlet 13 provided on the upper surface of the cover 11 provides a convenient channel for the input of materials or media into the boiler. All materials or media can smoothly enter the boiler through the inlet 13, ensuring that the boiler can operate continuously and stably to meet the needs of production or use. The outlet 14 provided on the side of the outer shell 10 provides an effective way to discharge steam or other output media generated inside the boiler. After the heating and other processes are completed inside the boiler, the media can be discharged in a timely and stable manner through the outlet 14, avoiding excessive pressure or other safety hazards caused by the accumulation of media inside the boiler.
[0027] In the solar boiler combined with medium-temperature steam system, a solar photovoltaic-assisted heating steam boiler operates in conjunction with the solar collector to receive and convert solar energy into thermal energy from heat transfer oil. The high-temperature heat transfer oil is mixed in a heat storage tank and then flows through a circulation pipeline to the boiler and steam generator, causing water to generate steam. Based on the unstable solar radiation and the factory's parameter requirements, the system is equipped with multiple sensors connected to the controller system in the pipeline. When there is sufficient sunlight, the heat storage tank stores energy. At night or when there is insufficient radiation, the temperature detector senses a low temperature and closes the valve at outlet 14. The medium is heated by the heating rod 22 in the boiler. After reaching the standard, it flows out through outlet 14, ensuring that the system outputs steam stably to meet the factory's heat needs.
[0028] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.
Claims
1. A solar photovoltaic self-cleaning steam boiler, comprising a shell (10), a top cover (11) movably mounted on the top of the shell (10), and a motor (12) fixedly mounted on the top cover (11), characterized in that: The output end of the motor (12) penetrates the upper cover (11), and the output end is fixedly connected with a connecting column (15); the shell (10) is rotatably installed with a rotating column (20); the rotating column (20) is rotatably installed with a sleeve (21) in the periphery; the sleeve (21) is fixedly provided with a plurality of uniformly arranged heating rods (22) in the periphery; the rotating column (20) is provided with a cleaning assembly for cleaning impurities in the shell (10) on the side surface; and the rotating column (20) and the sleeve (21) are provided with a switching assembly for switching the rotation of the rotating column (20) and the sleeve (21) above.
2. A solar photovoltaic self-cleaning steam boiler according to claim 1, characterized in that: The switching assembly comprises a bidirectional telescopic rod one (24), a bidirectional telescopic rod two (26), a connecting block one (27) and a connecting block two (28); two moving grooves one (23) are oppositely formed below the connecting column (15); the bidirectional telescopic rod one (24) is fixedly arranged at the middle position in the moving grooves one (23); the connecting block one (27) is fixedly arranged at the telescopic ends of the two ends of the bidirectional telescopic rod one (24); two moving grooves two (25) are oppositely formed below the connecting column (15); the bidirectional telescopic rod two (26) is fixedly arranged at the middle position in the moving grooves two (25); the connecting block two (28) is fixedly arranged at the telescopic ends of the two ends of the bidirectional telescopic rod two (26); the arc-shaped block one (29) and the arc-shaped block two (210) are fixedly arranged below the connecting block one (27) and the connecting block two (28); the inner sides of the arc-shaped block one (29) and the arc-shaped block two (210) are provided with teeth; the upper end of the rotating column (20) is provided with a tooth groove in the periphery; and the upper end of the sleeve (21) is provided with a tooth groove in the periphery.
3. A solar photovoltaic self-cleaning steam boiler according to claim 1, characterized in that: The cleaning assembly comprises a connecting plate (211) and a scraping plate (212); the connecting plate (211) is fixedly connected in the periphery of the rotating column (20); one end of the connecting plate (211) is fixedly connected with the scraping plate (212); the side surface of the scraping plate (212) is arc-shaped in design and closely abuts against the inner wall of the shell (10); and the side surface of the scraping plate (212) is chamfered in design.
4. A solar photovoltaic self-cleaning steam boiler according to claim 2, characterized in that: The upper end of the rotating column (20) is higher than the sleeve (21); and the telescopic length of the bidirectional telescopic rod two (26) is smaller than the distance from the arc-shaped block two (210) to the arc-shaped block one (29).
5. A solar photovoltaic self-cleaning steam boiler according to claim 1, characterized in that: The upper surface of the upper cover (11) is provided with an inlet (13); the inlet (13) penetrates the upper cover (11); the side surface of the shell (10) is provided with an outlet (14); and the outlet (14) penetrates the inside of the shell (10).