Cooling device for high-temperature leveling agent production
By combining a circulating pump and a cooling fan, along with the design of a stirring rod and a scraper, efficient cooling and internal wall cleaning of the high-temperature leveling agent production unit are achieved, solving the problems of low cooling efficiency and difficult cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-31
AI Technical Summary
Existing cooling devices for high-temperature leveling agent production have low cooling efficiency and consume a lot of water, and the inner walls of the equipment are difficult to clean.
A circulating pump is used to remove heat from the reactor through a circulation pipe. Cooling is achieved by a cooling fan, and mixing and cleaning are carried out by a stirring rod and scraper. The inner wall is then rinsed with a high-pressure nozzle.
It improves cooling efficiency, reduces water consumption, and simplifies the cleaning process of the equipment's inner walls.
Smart Images

Figure CN224065759U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of high-temperature leveling agent technology, specifically a cooling device for the production of high-temperature leveling agents. Background Technology
[0002] Most leveling agents are water-soluble surfactants. Based on their influence on dye diffusion and aggregation, they are mainly divided into two types: fiber-friendly leveling agents and dye-friendly leveling agents. Uniform dyeing: When the color depth, hue, and brightness of the entire fabric surface are very consistent, this dyeing can be called uniform dyeing. Most leveling agents are water-soluble surfactants, and can also be described as substances added during the dyeing process of fiber yarns, threads, or fabrics to promote uniform dyeing and prevent defects such as color streaks and spots. During the production of leveling agents, the raw materials need to be mixed and heated. The high temperature allows the raw materials in the formula to mix and form the leveling agent. A reaction vessel is needed to hold the raw materials during heating.
[0003] The existing cooling device for high-temperature leveling agent production uses water circulation to remove heat from the reaction vessel during use. This means that the equipment relies solely on water circulation for cooling, which reduces the quality of cooling and consumes a large amount of water. Furthermore, the dye reaction process on the inner wall of the equipment involves stirring, making it difficult for personnel to clean the inner wall after use and increasing the workload. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a cooling device for the production of high-temperature leveling agents, which has the advantages of improved cooling efficiency and cleanliness of the inner wall of the equipment, thus solving the problems mentioned in the background technology.
[0005] This utility model provides the following technical solution: a cooling device for producing high-temperature leveling agents, comprising a base plate, a controller fixedly installed on the outer wall of the base plate, a water tank fixedly installed on the outer wall of the base plate, a water pipe fixedly connected to the inner wall of the water tank, a water pump fixedly installed on the outer wall of the water pipe, a reaction vessel fixedly installed on the inner wall of the base plate, a first motor fixedly installed on the top of the reaction vessel, a stirring rod fixedly mounted on the power output shaft of the first motor, a scraper fixedly installed on the outer wall of the stirring rod, a water tank opened on the inner wall of the reaction vessel, a circulation pipe fixedly installed on the inner wall of the reaction vessel, a cooling box fixedly installed on the outer wall of the circulation pipe, heat sinks fixedly installed on the outer wall of the cooling box, a second motor fixedly installed on the inner wall of the cooling box, a cooling fan fixedly mounted on the power output shaft of the second motor, and a bracket fixedly installed on the bottom of the base plate.
[0006] As a preferred technical solution of this utility model: the controller is electrically connected to the first motor, and the outer wall of the scraper is in contact with the inner wall of the reaction vessel.
[0007] As a preferred technical solution of this utility model: the controller and the circulating pump are electrically connected, and the inner wall of the water tank is filled with coolant.
[0008] As a preferred technical solution of this utility model: the controller and the water pump are electrically connected, and a high-pressure nozzle is fixedly installed at one end of the water pipe.
[0009] As a preferred technical solution of this utility model: the controller and the second motor are electrically connected, and there are two cooling fans, which are evenly distributed on the outer wall of the cooling box.
[0010] As a preferred technical solution of this utility model: the outer wall of the circulation pipe is U-shaped, and the outer wall of the circulation pipe is evenly distributed on the inner wall of the cooling box.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. This high-temperature leveling agent production cooling device uses a controller to operate a circulating pump to draw coolant from the inner wall of the water tank to the inner wall of the circulating pipe. This allows the coolant in the circulating pipe to carry away the heat from the inner wall of the reactor and then circulate back to the water tank, cooling the dye production reaction on the inner wall of the reactor. The controller also uses a second motor to drive a cooling fan to generate negative pressure, which dissipates the heat from the inner wall of the cooling box through heat sinks and is then discharged, thereby improving the cooling efficiency of the equipment.
[0013] 2. The cooling device for producing high-temperature leveling dye uses a first motor to drive the stirring rod to rotate and stir the dye in a mixing reaction. While the stirring rod is stirring, the scraper 14 scrapes off the residual dye material on the inner wall of the reactor. The water pump draws water from the inner wall of the water tank to the inner wall of the water pipe, and the high-pressure nozzle sprays water onto the inner wall of the reactor to achieve flushing and cleaning. Attached Figure Description
[0014] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0015] Figure 2 This is a schematic diagram of the heat sink structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the circulation pipe structure of this utility model;
[0017] Figure 4 This is a schematic diagram of the scraper structure of this utility model;
[0018] Figure 5 This is a schematic diagram of the stirring rod structure of this utility model.
[0019] In the diagram: 1. Base plate; 2. Water tank; 3. Water pump; 4. Water pipe; 5. First motor; 6. Controller; 7. Cooling tank; 8. Circulation pipe; 9. Cooling fan; 10. Heat sink; 11. Support; 12. Reactor; 13. Second motor; 14. Scraper; 15. Stirring rod; 16. Water tank; 17. Circulation pump; 18. High-pressure nozzle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1 - Figure 5 A cooling device for producing high-temperature leveling agents includes a base plate 1, a controller 6 fixedly installed on the outer wall of the base plate 1, a water tank 2 fixedly installed on the outer wall of the base plate 1, a water pipe 4 fixedly connected to the inner wall of the water tank 2, a water pump 3 fixedly installed on the outer wall of the water pipe 4, a reaction vessel 12 fixedly installed on the inner wall of the base plate 1, a first motor 5 fixedly installed on the top of the reaction vessel 12, a stirring rod 15 fixedly mounted on the power output shaft of the first motor 5, a scraper 14 fixedly installed on the outer wall of the stirring rod 15, a water tank 16 opened on the inner wall of the reaction vessel 12, a circulation pipe 8 fixedly installed on the inner wall of the reaction vessel 12, a cooling box 7 fixedly installed on the outer wall of the circulation pipe 8, heat sinks 10 fixedly installed on the outer wall of the cooling box 7, a second motor 13 fixedly installed on the inner wall of the cooling box 7, a cooling fan 9 fixedly mounted on the power output shaft of the second motor 13, and a bracket 11 fixedly installed on the bottom of the base plate 1.
[0022] In the above structure, by installing the bracket 11, the weight of the equipment is evenly supported, thereby increasing the stability of the equipment during operation.
[0023] In a preferred embodiment: the controller 6 is electrically connected to the first motor 5, and the outer wall of the scraper 14 is in contact with the inner wall of the reactor 12.
[0024] In the above structure, the controller 6 is used to drive the stirring rod 15 to rotate and stir the dye by the first motor 5. At the same time, the stirring rod 15 stirs and the scraper 14 scrapes the agent off the inner wall of the reaction vessel 12.
[0025] In a preferred embodiment: the controller 6 is electrically connected to the circulating pump 17, and the inner wall of the water tank 16 is filled with coolant.
[0026] In the above structure, by controlling the controller 6, the circulating pump 17 draws the coolant from the inner wall of the water tank 16 to the inner wall of the circulating pipe 8, so that the coolant in the inner wall of the circulating pipe 8 carries away the heat from the inner wall of the reactor 12 and is then circulated back to the water tank 16 to cool down the dye production reaction in the inner wall of the reactor 12.
[0027] In a preferred embodiment: the controller 6 is electrically connected to the water pump 3, and a high-pressure nozzle 18 is fixedly installed at one end of the water pipe 4.
[0028] In the above structure, by controlling the controller 6, the water pump 3 draws water from the inner wall of the water tank 2 to the inner wall of the water pipe 4, so that the high-pressure nozzle 18 sprays water onto the inner wall of the reaction vessel 12 to achieve cleaning.
[0029] In a preferred embodiment: the controller 6 is electrically connected to the second motor 13, and there are two cooling fans 9, which are evenly distributed on the outer wall of the cooling box 7.
[0030] In the above structure, by controlling the controller 6, the second motor 13 drives the cooling fan 9 to rotate and generate negative pressure, so that the heat of the inner wall of the cooling box 7 is dissipated through the heat sink 10 and then discharged, thereby improving the cooling efficiency of the equipment.
[0031] In a preferred embodiment: the outer wall of the circulation pipe 8 is U-shaped, and the outer wall of the circulation pipe 8 is evenly distributed on the inner wall of the cooling box 7.
[0032] In the above structure, the outer wall of the circulation pipe 8 is evenly distributed on the inner wall of the cooling box 7, so that the heat of the liquid on the inner wall of the circulation pipe 8 is dissipated through the cooling fan 9, thereby increasing the cooling efficiency of the coolant.
[0033] Working principle: The controller 6 uses the first motor 5 to drive the stirring rod 15 to rotate and stir the dye to react. While the stirring rod 15 is stirring, the scraper 14 scrapes off the residual dye on the inner wall of the reactor 12. The controller 6 uses the water pump 3 to draw water from the inner wall of the water tank 2 to the inner wall of the water pipe 4, so that the high-pressure nozzle 18 sprays water onto the inner wall of the reactor 12 for flushing and cleaning. The controller 6 uses the circulating pump 17 to draw coolant from the inner wall of the water tank 16 to the inner wall of the circulating pipe 8, so that the coolant on the inner wall of the circulating pipe 8 carries away the heat from the inner wall of the reactor 12 and is circulated back to the water tank 16 to cool the dye production reaction on the inner wall of the reactor 12. The controller 6 uses the second motor 13 to drive the cooling fan 9 to rotate and generate negative pressure, so that the heat from the inner wall of the cooling box 7 is dissipated through the heat sink 10 and discharged, thereby improving the cooling efficiency of the equipment.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cooling device for high-temperature leveling agent production, comprising a base plate (1), characterized in that: The outer wall of the bottom plate (1) is fixedly installed with a controller (6), the outer wall of the bottom plate (1) is fixedly installed with a water tank (2), the inner wall of the water tank (2) is fixedly connected with a water pipe (4), the outer wall of the water pipe (4) is fixedly installed with a water pump (3), the inner wall of the bottom plate (1) is fixedly installed with a reaction kettle (12), the top of the reaction kettle (12) is fixedly installed with a first motor (5), the power output shaft of the first motor (5) is fixedly assembled with a stirring rod (15), the outer wall of the stirring rod (15) is fixedly installed with a scraper (14), the inner wall of the reaction kettle (12) is provided with a water groove (16), the inner wall of the reaction kettle (12) is fixedly installed with a circulating pipe (8), the outer wall of the circulating pipe (8) is fixedly installed with a cooling box (7), the outer wall of the cooling box (7) is fixedly installed with a cooling fin (10), the inner wall of the cooling box (7) is fixedly installed with a second motor (13), the power output shaft of the second motor (13) is fixedly assembled with a cooling fan (9), and the bottom of the bottom plate (1) is fixedly installed with a support (11).
2. The cooling device for producing a high temperature levelling agent according to claim 1, characterized in that: The controller (6) is electrically connected with the first motor (5), and the outer wall of the scraper (14) is in contact with the inner wall of the reaction kettle (12).
3. The cooling device for producing high temperature leveling agent according to claim 2, characterized in that: The controller (6) is electrically connected with the circulating pump (17), and the inner wall of the water groove (16) is filled with cooling liquid.
4. The cooling device for producing a high temperature levelling agent according to claim 1, characterized in that: The controller (6) is electrically connected with the water pump (3), and one end of the water pipe (4) is fixedly installed with a high-pressure spray head (18).
5. The cooling device for producing high temperature leveling agent according to claim 4, characterized in that: The controller (6) is electrically connected with the second motor (13), and the number of the cooling fans (9) is two, which are evenly distributed on the outer wall of the cooling box (7).
6. The cooling device for producing a high temperature levelling agent according to claim 1, characterized in that: The outer wall of the circulating pipe (8) is "U", and the outer wall of the circulating pipe (8) is evenly distributed on the inner wall of the cooling box (7).