Subway door maintenance control circuit and maintenance control device thereof
By designing a subway door maintenance control circuit, and adopting a power on/off sub-circuit, a zero-speed test sub-circuit, and a manual/automatic test sub-circuit, the safety and convenience of the subway door maintenance process are achieved, the problem of difficult mode switching of existing equipment is solved, and the maintenance needs of high efficiency and safety are met.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2026-03-31
AI Technical Summary
The existing subway door inspection equipment can only perform one function, either automatic or manual. Switching modes requires replacing the equipment and simultaneously connecting to both DC110V and AC220V power supplies, which increases the inspection process and difficulty.
A subway car door maintenance control circuit was designed, including a power on/off sub-circuit, a zero-speed test sub-circuit, a manual test sub-circuit, and an automatic test sub-circuit. Automatic and manual modes are switched by a selector switch, and contact relays, time relays, and counters are used to realize electric door opening and closing.
It achieves safety, ease of operation, and functional integrity in the subway door maintenance process, reduces safety hazards, meets the requirements of efficient and safe operation, and the device is inexpensive with readily available components.
Smart Images

Figure CN224067148U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of passenger compartment door switch technology, specifically relating to a subway car door maintenance control circuit and its maintenance control device. Background Technology
[0002] During major overhauls of subway cars, after door inspections are completed, electric door opening and closing tests are required to ensure the doors are functioning correctly. A subway car consists of six carriages, each with five doors on each side (A and B). Each door has a door controller to manage opening and closing, as well as signal processing. Normally, the opening and closing of each side of the train's doors is controlled by buttons on the driver's cab console, essentially sending signals to each door controller. Under normal circumstances, subway doors are opened and closed via buttons on the driver's cab console. However, during overhauls, there is a process called a complete overhaul, where the subway is disassembled into individual carriages and de-energized. Electric door opening and closing tests require 500 and 1500 consecutive opening and closing cycles to detect any faults and ensure proper functioning. Therefore, a DC 110V power supply and an external door opening and closing control device are needed to enable electric door opening and closing.
[0003] Existing testing equipment can only operate in either automatic or manual mode. If switching between automatic and manual modes is required during testing, the equipment itself must be replaced. Furthermore, existing equipment requires simultaneous DC 110V and AC 220V connections to function properly, which not only increases the operational conditions but also complicates the testing process and adds complexity. Utility Model Content
[0004] Purpose of the utility model: To provide a subway car door maintenance control circuit that solves the above-mentioned problems existing in the prior art.
[0005] Technical Solution: A subway car door maintenance control circuit includes a power on / off sub-circuit. The input terminal of the power on / off sub-circuit is connected to a DC 110V power supply. The output terminal of the power on / off sub-circuit is simultaneously connected to the input terminal of a zero-speed test sub-circuit and the input terminal of a selector switch. The output terminal of the zero-speed test sub-circuit is connected to the zero-speed terminal of the subway car door. The manual output terminal of the selector switch is connected to the input terminal of a manual test sub-circuit. The automatic output terminal of the selector switch is connected to the input terminal of an automatic test sub-circuit. The output terminal of the manual test sub-circuit is simultaneously connected to the opening / closing terminal of the subway car door and a memory counter.
[0006] Preferably, the power on / off sub-circuit includes a circuit breaker QF1, a push-button switch SB, and a power indicator light. The input terminal of the circuit breaker QF1 is connected to a DC 110V power supply, and the output terminal of the circuit breaker QF1 is connected to both the power indicator light and the input terminal of the push-button switch SB. The output terminal of the push-button switch SB is connected to a zero-speed test sub-circuit.
[0007] Preferably, the zero-speed test sub-circuit includes a zero-speed button on side A, a zero-speed button on side B, a zero-speed indicator light on side A, and a zero-speed indicator light on side B. The output terminal of the power on / off sub-circuit is simultaneously connected to the input terminals of the zero-speed buttons on side A and B, that is, the zero-speed buttons on side A and B are connected in parallel to the output terminal of the power on / off sub-circuit. The output terminal of the zero-speed button on side A is simultaneously connected to the zero-speed terminal of the subway door on side A and one end of the zero-speed indicator light on side A. The other end of the zero-speed indicator light on side A is simultaneously connected to the output terminal of the power on / off sub-circuit and one end of the zero-speed indicator light on side B. The output terminal of the zero-speed button on side B is simultaneously connected to the zero-speed terminal of the subway door on side B and the other end of the zero-speed indicator light on side B.
[0008] Preferably, the manual test sub-circuit includes a contact relay KM2, an A-side door open button, an A-side door close button, a B-side door open button, a B-side door close button, an A-side door open indicator light, an A-side door close indicator light, a B-side door open indicator light, and a B-side door close indicator light. One end of the contact relay KM2 is connected to the manual output terminal of the selector switch, and the other end of the contact relay KM2 is connected to a DC 110V power supply. The A-side door open button, A-side door close button, B-side door open button, and B-side door close button are connected in parallel and simultaneously connected to the manual output terminal of the selector switch. The other end of the door button is connected to both the A-side door opening indicator and the A-side door opening terminal of the subway door. The other end of the A-side door closing button is also connected to both the A-side door closing indicator and the A-side door closing terminal of the subway door. The other end of the B-side door opening button is connected to both the B-side door opening indicator and the B-side door opening terminal of the subway door. The other end of the B-side door closing button is also connected to both the B-side door closing indicator and the B-side door closing terminal of the subway door. The other ends of the A-side door opening indicator, A-side door closing indicator, B-side door opening indicator, and B-side door closing indicator are also connected to the other end of the contact relay KM2.
[0009] Preferably, the automatic test sub-circuit includes a contact relay KM1 and a time relay KT1. The input terminal of the time relay KT1 is connected to the automatic output terminal of the selector switch. One output terminal of the time relay KT1 is simultaneously connected to the B-side door opening terminal and one end of the first switch of the contact relay KM2. The other end of the first switch of the contact relay KM2 is connected to the A-side door opening terminal. The other output terminal of the time relay KT1 is simultaneously connected to the B-side door closing terminal and the second switch of the contact relay KM1. The other end of the second switch of the contact relay KM1 is connected to the A-side door closing terminal.
[0010] Preferably, the circuit breaker QF1 is a CHINT CB-60A C3 model circuit breaker, and the push-button switch SB is a WD16D-G1Z model push-button switch.
[0011] Preferably, both the zero-speed button on side A and the zero-speed button on side B are push-button switches of model WD16D-G1Z from Wandu.
[0012] A subway car door inspection and control device includes a housing, which is a hollow structure with one open side. A circuit board is installed inside the housing, employing a subway car door detection and control circuit as described above. The top of the housing is provided with a zero-speed output cable, a door-opening output cable, and a door-closing output cable. One end of each cable is connected to the circuit board, and the other end is sequentially connected to the zero-speed terminal, door-opening terminal, and door-closing terminal of the subway car door. Positive and negative power cables are provided on the side of the housing. One end is connected to an external DC110V power supply, and the other end is connected to the power on / off sub-circuit in the circuit board. A door is installed at the opening of the housing. A power knob, start / stop button, A-side zero speed button, B-side zero speed button, A-side open button, A-side close button, B-side open button, B-side close button, and indicator light are respectively installed on the door. The power knob, start / stop button, A-side zero speed button, B-side zero speed button, A-side open button, A-side close button, B-side open button, B-side close button, and indicator light correspond to the electrical components in the circuit in sequence.
[0013] Beneficial effects: This utility model relates to a subway car door maintenance control circuit and its maintenance control device. By using contactors, time relays, counters and buttons with indicator lights in cooperation, the doors can be opened and closed electrically in batches. At the same time, it ensures the safety, ease of operation and functional integrity during subway car door testing, and meets the current requirements for efficient and safe operation.
[0014] Adding circuit breakers, emergency stop switches, and corresponding circuit designs can effectively prevent the problem of large-scale component burnout caused by control box failure, reduce safety hazards, and effectively improve safety. The ring light design and text labeling of the buttons enable operators to operate the control box quickly and accurately, enhancing operational convenience. The design of automatic and manual door opening and closing switching functions meets different operational needs, enhancing functional completeness. The entire device is inexpensive, the components are easy to purchase, and it is suitable for mass replication. Attached Figure Description
[0015] Figure 1 This is a system block diagram of the present invention;
[0016] Figure 2 This is a schematic diagram of the structure of this utility model;
[0017] Figure 3 This is the circuit diagram of this utility model.
[0018] Figure 2 The attached diagram is labeled as follows: 1. Shell; 2. Door. Detailed Implementation
[0019] like Figures 1 to 3 As shown, this utility model provides a technical solution: a subway door maintenance control circuit, including a power on / off sub-circuit. The input terminal of the power on / off sub-circuit is connected to a DC 110V power supply. The output terminal of the power on / off sub-circuit is simultaneously connected to the input terminal of a zero-speed test sub-circuit and the input terminal of a selector switch. The output terminal of the zero-speed test sub-circuit is connected to the zero-speed terminal of the subway door. The manual output terminal of the selector switch is connected to the input terminal of a manual test sub-circuit, and the automatic output terminal of the selector switch is connected to the input terminal of an automatic test sub-circuit. The output terminal of the manual test sub-circuit is simultaneously connected to the opening / closing terminal of the subway door and a memory counter. The memory counter can be manually set to 500 or 1500 times. The power on / off sub-circuit includes a circuit breaker QF1, a push-button switch SB, and a power indicator light. The circuit breaker QF1 is a CHINT CB-60A. The circuit breaker is of model C3. The push-button switch SB is a Wandu WD16D-G1Z model push-button switch. The input terminal of the circuit breaker QF1 is connected to a DC110V power supply. The output terminal of the circuit breaker QF1 is connected to both the power indicator light and the input terminal of the push-button switch SB. The output terminal of the push-button switch SB is connected to the zero-speed test sub-circuit. By using contactors, time relays, counters, and push-buttons with indicator lights in cooperation, electric opening and closing of train doors can be achieved in batches. At the same time, the safety, ease of operation, and functional integrity of subway door tests are ensured, meeting the current requirements for efficient and safe operation.
[0020] In a further embodiment, the zero-speed test sub-circuit includes a zero-speed button on side A, a zero-speed button on side B, a zero-speed indicator light on side A, and a zero-speed indicator light on side B. Both the zero-speed button on side A and the zero-speed button on side B are push-button switches of the Wandu WD16D-G1Z model. The output terminal of the power on / off sub-circuit is simultaneously connected to the input terminals of both the zero-speed button on side A and the zero-speed button on side B, meaning the zero-speed button on side A and the zero-speed button on side B are connected in parallel to the output terminal of the power on / off sub-circuit. The output terminal of the zero-speed button on side A is simultaneously connected to the zero-speed terminal of the subway door on side A and one end of the zero-speed indicator light on side A. The other end of the zero-speed indicator light on side A is simultaneously connected to the output terminal of the power on / off sub-circuit and one end of the zero-speed indicator light on side B. The output terminal of the zero-speed button on side B is simultaneously connected to the zero-speed terminal of the subway door on side B and the other end of the zero-speed indicator light on side B.
[0021] In a further embodiment, the manual test sub-circuit includes a contact relay KM2, an A-side door opening button, an A-side door closing button, a B-side door opening button, a B-side door closing button, an A-side door opening indicator light, an A-side door closing indicator light, a B-side door opening indicator light, and a B-side door closing indicator light. One end of the contact relay KM2 is connected to the manual output terminal of the selector switch, and the other end of the contact relay KM2 is connected to a DC 110V power supply. The A-side door opening button, A-side door closing button, B-side door opening button, and B-side door closing button are connected in parallel and simultaneously connected to the manual output terminal of the selector switch. The other end of the A-side door opening button is simultaneously connected to the A-side door opening indicator light and the A-side door opening terminal of the subway car door. The other end of the A-side door closing button is simultaneously connected to the A-side door closing indicator light and the A-side door closing terminal of the subway car door. The other end of the B-side door opening button is simultaneously connected to the B-side door opening indicator light and the subway car door. The B-side door opening terminal and the other end of the B-side door closing button are simultaneously connected to the B-side door closing indicator and the B-side door closing terminal of the subway car door. The other ends of the A-side door opening indicator, A-side door closing indicator, B-side door opening indicator, and B-side door closing indicator are simultaneously connected to the other end of the contact relay KM2. The automatic test sub-circuit includes a contact relay KM1 and a time relay KT1. The input terminal of the time relay KT1 is connected to the automatic output terminal of the selector switch. One output terminal of the time relay KT1 is simultaneously connected to the B-side door opening terminal and one end of the first switch of the contact relay KM2. The other end of the first switch of the contact relay KM2 is connected to the A-side door opening terminal. The other output terminal of the time relay KT1 is simultaneously connected to the B-side door closing terminal and the second switch of the contact relay KM1. The other end of the second switch of the contact relay KM1 is connected to the A-side door closing terminal.
[0022] A subway car door inspection and control device includes a housing 1, which is a hollow structure with one open side. A circuit board is installed inside the housing 1. The circuit board employs a subway car door detection and control circuit as described above. The top of the housing 1 is provided with a zero-speed output cable, a door-opening output cable, and a door-closing output cable. One end of each of the zero-speed output cable, door-opening output cable, and door-closing output cable is connected to the circuit board, and the other end is sequentially connected to the zero-speed terminal, door-opening terminal, and door-closing terminal of the subway car door. Positive and negative power cables are provided on the side of the housing 1. One end is connected to an external DC 110V power supply, and the other end is connected to the power on / off sub-circuit in the circuit board. A door 2 is installed at the opening of the housing 1. A power knob, start / stop button, A-side zero speed button, B-side zero speed button, A-side open button, A-side close button, B-side open button, B-side close button and indicator light are respectively installed on the door 2. The power knob, start / stop button, A-side zero speed button, B-side zero speed button, A-side open button, A-side close button, B-side open button, B-side close button and indicator light correspond to the electrical components in the circuit in sequence.
[0023] Through the above technical solution, the present invention can achieve the following working process:
[0024] The zero-speed output cable, door opening output cable, and door closing output cable on the top of housing 1 are connected to the zero-speed terminal and door opening / closing terminal of the door, respectively. The positive and negative power cables on the side of housing 1 are connected to DC 110V, and the output is also 110V. The zero-speed test sub-circuit is always energized. Door opening and closing are achieved by cyclically energizing time-contact relays KM1 and KM2. The control box automatically stops after the memory counter reaches the set 500 or 1500 times. The 10 door controllers of one car are powered by DC 110V, and then there are door opening and closing... The zero-speed signal, through a control device simulating a driver's console, is designed with a manual or automatic switching switch. A 500-cycle door opening and closing test is required, using a counter to count the cycles. After 500 cycles, the door opening and closing stops, ending the operation. A manual mode is also available to allow for independent control of one side's opening and closing, and to perform checks such as verifying the anti-pinch, cut-off, and unlocking functions of each door. Besides enabling door opening and closing, it's necessary to check if the door can be opened without zero speed. A button is added to the zero-speed terminal for on / off control, making it convenient to operate and highly controllable.
[0025] The preferred embodiments of the present invention have been described in detail above. However, the present invention is not limited to the specific details of the above embodiments. Within the scope of the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and all such equivalent transformations fall within the protection scope of the present invention.
Claims
1. A subway car door inspection control circuit, characterized by, The power on-off sub-circuit is connected with DC 110V power supply, and the output of the power on-off sub-circuit is connected with the input of the zero-speed test sub-circuit and the input of the selection switch, the output of the zero-speed test sub-circuit is connected with the zero-speed terminal of the subway door, the manual output of the selection switch is connected with the input of the manual test sub-circuit, the automatic output of the selection switch is connected with the input of the automatic test sub-circuit, and the output of the manual test sub-circuit is connected with the switch door terminal and the memory counter of the subway door.
2. The metro vehicle door inspection control circuit according to claim 1, characterized in that, The power on-off sub-circuit comprises a breaker QF1, a button switch SB and a power indicator, the input of the breaker QF1 is connected with DC 110V power supply, the output of the breaker QF1 is connected with the input of the power indicator and the button switch SB, and the output of the button switch SB is connected with the zero-speed test sub-circuit.
3. The metro vehicle door inspection control circuit according to claim 1, characterized in that, The zero-speed test sub-circuit comprises an A-side zero-speed button, a B-side zero-speed button, an A-side zero-speed indicator and a B-side zero-speed indicator, the output of the power on-off sub-circuit is connected with the input of the A-side zero-speed button and the input of the B-side zero-speed button, that is, the A-side zero-speed button and the B-side zero-speed button are connected with each other in parallel to the output of the power on-off sub-circuit, the output of the A-side zero-speed button is connected with the zero-speed terminal of the A-side subway door and one end of the A-side zero-speed indicator, the other end of the A-side zero-speed indicator is connected with the output of the power on-off sub-circuit and one end of the B-side zero-speed indicator, and the output of the B-side zero-speed button is connected with the zero-speed terminal of the B-side subway door and the other end of the B-side zero-speed indicator.
4. The metro vehicle door inspection control circuit according to claim 1, characterized in that, The manual test sub-circuit comprises a contact relay KM2, an A-side door opening button, an A-side door closing button, a B-side door opening button, a B-side door closing button, an A-side door opening indicator, an A-side door closing indicator, a B-side door opening indicator and a B-side door closing indicator, one end of the contact relay KM2 is connected with the manual output of the selection switch, the other end of the contact relay KM2 is connected with DC 110V power supply, the A-side door opening button, the A-side door closing button, the B-side door opening button and the B-side door closing button are connected with each other in parallel and connected with the manual output of the selection switch, the other end of the A-side door opening button is connected with the A-side door opening indicator and the A-side door opening terminal of the subway door, the other end of the A-side door closing button is connected with the A-side door closing indicator and the A-side door closing terminal of the subway door, the other end of the B-side door opening button is connected with the B-side door opening indicator and the B-side door opening terminal of the subway door, the other end of the B-side door closing button is connected with the B-side door closing indicator and the B-side door closing terminal of the subway door, and the other end of the A-side door opening indicator, the A-side door closing indicator, the B-side door opening indicator and the B-side door closing indicator is connected with the other end of the contact relay KM2.
5. The metro vehicle door inspection control circuit according to claim 4, characterized in that, The automatic test sub-circuit comprises a contact relay KM1 and a time relay KT1, an input end of the time relay KT1 is connected to an automatic output end of a selection switch, one output end of the time relay KT1 is connected to a B-side door opening terminal and one end of a switch one of a contact relay KM2, the other end of the switch one of the contact relay KM2 is connected to an A-side door opening terminal, the other output end of the time relay KT1 is connected to a B-side door closing terminal and a switch two of the contact relay KM1, the other end of the switch two of the contact relay KM1 is connected to an A-side door closing terminal.
6. The metro car door inspection control circuit according to claim 2, wherein, The circuit breaker QF1 adopts a circuit breaker of CHINT CB-60A C3 model, and the button switch SB adopts a button switch of WD16D-G1Z model.
7. The metro vehicle door inspection control circuit according to claim 3, characterized in that, The A-side zero-speed button and the B-side zero-speed button both adopt a button switch of WD16D-G1Z model.
8. A subway car door inspection control device, characterized by, The housing (1) is a hollow structure with one side open, and the circuit board is installed inside the housing (1), the circuit board adopts the subway door detection control circuit according to any one of claims 1-7, the top of the housing (1) is provided with a zero-speed output cable, a door opening output cable and a door closing output cable, one end of the zero-speed output cable, the door opening output cable and the door closing output cable is connected with the circuit board, and the other end is connected with a zero-speed terminal of the subway door, a door opening terminal of the subway door and a door closing terminal of the subway door in sequence, the side of the housing (1) is provided with a power positive and negative cable, one end of the power positive and negative cable is connected with an external DC110V power supply, and the other end is connected with a power on-off sub-circuit in the circuit board, the open part of the housing (1) is provided with a door body (2), the door body (2) is provided with a power knob, a start-stop button, an A-side zero-speed button, a B-side zero-speed button, an A-side door opening button, an A-side door closing button, a B-side door opening button, a B-side door closing button and an indicator light in sequence, and the power knob, the start-stop button, the A-side zero-speed button, the B-side zero-speed button, the A-side door opening button, the A-side door closing button, the B-side door opening button, the B-side door closing button and the indicator light are respectively connected with electrical elements in the circuit in sequence.