Controller structure capable of being automatically assembled

Abstract

The utility model discloses a controller structure capable of being automatically assembled. The controller structure comprises a shell, a surface cover, a controller main body, an interface module and an adapter bracket, a plurality of avoiding holes are formed in the surface cover, the interface module comprises a PCB, at least one interface and at least one control key, the at least one interface and the at least one control key are integrated on the PCB, the interface and the control key are exposed out of the corresponding avoiding hole, the PCB and the adapter bracket are fixedly connected with the surface cover, and the adapter bracket is fixedly connected with the surface cover. The interface module is located between the surface cover and the adapter bracket, the controller main body is electrically connected with the PCB, and the controller main body is fixed at one end, opposite to the interface module, of the adapter bracket; the shell is fixedly connected with the surface cover and covers the controller main body, the interface module and the adapter bracket at the same time; the structure of the controller is mainly improved, so that automatic assembly of the controller is facilitated.

Description

Technical Field

[0001] This utility model relates to the technical field of controllers, and in particular to a controller structure that can be automatically assembled. Background Technology

[0002] Existing controller structures, besides including the controller body housed inside the casing, typically feature numerous interfaces and control buttons on the front cover. These interfaces cater to the connection needs of different types of electrical appliances, while the control buttons control the appliance's status. Taking a light source controller as an example, the controller body not only converts external voltage into a voltage suitable for the light source's normal operation, but also allows control of the light source's on / off state, brightness adjustment, and color temperature adjustment via the control buttons.

[0003] Currently, the multiple connectors and control keys on the controller are mostly independent components. They need to be installed one by one on the cover and then electrically connected to the internal controller body. The assembly process is quite cumbersome, making it difficult to use automated assembly production methods to assemble the controller structure. The production efficiency of the controller structure is not high. How to improve the controller structure so that it can be used to improve production efficiency through automated assembly production methods is a technical problem that needs to be solved. Utility Model Content

[0004] This utility model provides a controller structure that can be automatically assembled, mainly solving the technical problem of how to improve the controller structure to make it more suitable for production methods that utilize automated assembly.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A controller structure that can be automatically assembled includes a housing, a faceplate, a controller body, an interface module, and an adapter bracket;

[0007] The faceplate has multiple through-holes for clearance. The interface module includes a PCB board and at least one interface and at least one control key integrated on the PCB board. The interface and the control key are exposed from a corresponding clearance hole. The PCB board and the adapter bracket are fixedly connected to the faceplate, and the interface module is located between the faceplate and the adapter bracket. The controller body is electrically connected to the PCB board and is fixed to the end of the adapter bracket facing away from the interface module. The outer shell is fixedly connected to the faceplate and simultaneously covers the controller body, the interface module, and the adapter bracket.

[0008] In one of the technical solutions, the direction in which the PCB board is locked onto the cover, the direction in which the adapter bracket is locked onto the cover, and the direction in which the controller body is locked onto the adapter bracket are all from top to bottom.

[0009] In one of the technical solutions, the face cover is fixedly connected to the outer shell by a side-locking method.

[0010] In one of the technical solutions, the inner wall of the faceplate is provided with a plurality of protruding posts, and the adapter bracket is fixedly connected to the plurality of protruding posts respectively.

[0011] In one of the technical solutions, the controller structure further includes a socket with a switch, which is inserted into the clearance hole of the faceplate in the vertical direction, and the socket is electrically connected to the controller body.

[0012] In one of the technical solutions, a clearance notch is provided on the PCB board, and the socket is accommodated in the clearance notch.

[0013] In one of the technical solutions, the controller structure further includes a fan, the side end of the adapter bracket is provided with a support surface, the fan is placed on the support surface in the vertical direction and locked to one side of the adapter bracket, and the outer shell is provided with an air inlet and an air outlet that are both connected to the outside.

[0014] In one of the technical solutions, the controller structure further includes a panel, which is adhered to the side of the cover with the clearance hole, and the panel has prompt characters at positions adjacent to the interface and the control key.

[0015] In one of the technical solutions, the controller structure further includes a fixing plate, and the outer wall of the housing is provided with a laterally extending sliding groove, the fixing plate being slidably engaged in the sliding groove and fastened to the housing.

[0016] In one of the technical solutions, the adapter bracket has multiple sets of fixing holes for fixing the controller body at the end facing away from the interface module.

[0017] Compared with the prior art, the controller structure provided by this utility model has at least the following beneficial effects:

[0018] This solution integrates all the interfaces and control keys exposed on the front cover onto a single PCB board to form an interface module. Additionally, it includes an adapter bracket that secures the front cover, with the interface module positioned between the bracket and the front cover. The side of the adapter bracket facing away from the interface module is designed for securing the controller body, allowing the controller structure to be assembled in the following sequence:

[0019] First, fix the interface module onto the cover from top to bottom. Then, fix the adapter bracket onto the cover from top to bottom. Next, fix the controller body onto the adapter bracket from top to bottom. Then, electrically connect the controller body and the PCB board. Finally, cover the interface module, adapter bracket, and controller body with the outer shell and fix it to the cover.

[0020] As can be seen from the above assembly sequence, this solution allows for the sequential assembly of the interface module, adapter bracket, controller body, and shell on the faceplate. The assembly process is simple and highly conducive to the automated assembly of the controller structure, thereby significantly improving the production efficiency of the controller. Attached Figure Description

[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 A schematic diagram of a controller structure that can be automatically assembled, provided for an embodiment of this application;

[0023] Figure 2 A schematic diagram of a controller structure that can be automatically assembled before the housing is closed, provided for an embodiment of this application;

[0024] Figure 3 An exploded view of a controller structure that can be automatically assembled, provided in an embodiment of this application;

[0025] Figure 4 An exploded view of a controller structure capable of automated assembly provided in an embodiment of this application, viewed from another angle;

[0026] Figure 5 This is a schematic diagram of the adapter bracket provided in an embodiment of this application.

[0027] Figure label:

[0028] 1. Outer shell; 11. Mounting hole; 12. Air inlet; 13. Air outlet; 14. Slide groove; 2. Front cover; 21. Clearance hole; 22. Protrusion; 3. Controller body; 4. Interface module; 41. PCB board; 411. Clearance notch; 42. Interface; 43. Control button; 5. Adapter bracket; 51. Support surface; 52. Fixing hole; 6. Socket; 7. Fan; 8. Panel; 9. Fixing plate. Detailed Implementation

[0029] To make the technical problems, technical solutions, and beneficial effects to be solved by this application clearer, the following detailed description is provided in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and are not intended to limit the scope of this application.

[0030] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.

[0031] It should be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0033] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0034] Please refer to the following: Figures 1 to 4This utility model embodiment provides a controller structure that can be automatically assembled, including a housing 1, a faceplate 2, a controller body 3, an interface module 4, and an adapter bracket 5. The faceplate 2 has multiple through-holes 21. The interface module 4 specifically includes a PCB board 41 and at least one interface 42 and at least one control button 43 integrated on the PCB board 41. Each interface 42 and each control button 43 protrudes outward from a corresponding through-hole 21. The control button 43 can be a button or a knob. The PCB board 41 is fixed to the faceplate 2 by screws. The inner wall of the faceplate 2 has multiple protrusions 22. The adapter bracket 5 is fixedly connected to the multiple protrusions 22. By setting the protrusions 22, after the adapter bracket 5 is fixed, the entire interface module 4 can be positioned between the adapter bracket 5 and the faceplate 2. The controller body 3 is fixed to the end of the adapter bracket 5 facing away from the interface module 4. That is, the adapter bracket 5 is located between the interface module 4 and the controller body 3. The controller body 3 is used to control the working state of the electrical appliance. The controller body 3 is electrically connected to the PCB board 41. In fact, multiple interfaces 42 and multiple control buttons 43 are indirectly electrically connected to the controller body 3 through the PCB board 41. Taking a light source as an example, the light source can be electrically connected to the controller body 3 by plugging in the connecting cable and interface 42. At this time, the controller body 3 converts the external voltage into a voltage that allows the light source to work normally. By operating the control buttons 43, the controller body 3 can control the light source to turn on, off, adjust brightness, or adjust color temperature. The outer shell 1 and the cover 2 are fixedly connected. The outer shell 1 also covers the controller body 3, interface module 4, and adapter bracket 5 to protect the controller body 3 and interface module 4.

[0035] Specifically, this solution integrates all the interfaces 42 and control keys 43 exposed on the faceplate 2 onto a single PCB board 41 to form an interface module 4. Simultaneously, this solution also includes an adapter bracket 5 fixed to the faceplate 2, with the interface module 4 positioned between the adapter bracket 5 and the faceplate 2. The side of the adapter bracket 5 facing away from the interface module 4 is designed for fixing the controller body 3. Furthermore, the directions of the PCB board 41 being locked onto the faceplate 2, the adapter bracket 5 being locked onto the faceplate 2, and the controller body 3 being locked onto the adapter bracket 5 are all designed to be from top to bottom, allowing the controller structure of this solution to adopt the following assembly sequence:

[0036] First, fix the interface module 4 onto the cover 2 from top to bottom. Then, fix the adapter bracket 5 onto the cover 2 from top to bottom. Next, fix the controller body 3 onto the adapter bracket 5 from top to bottom. Then, electrically connect the controller body 3 and the PCB board 41. Finally, cover the interface module 4, adapter bracket 5 and controller body 3 with the outer shell 1 and fix it to the cover 2.

[0037] As can be seen from the above assembly sequence, this solution allows for the sequential assembly of the interface module 4, adapter bracket 5, controller body 3, and outer shell 1 onto the faceplate 2. This assembly process is simple and highly conducive to automating the assembly of the controller structure, thereby significantly improving the controller's production efficiency. Furthermore, since all components are installed vertically without needing to be flipped, the size and complexity of the automated production equipment are greatly reduced, thus lowering its cost.

[0038] Based on the above assembly sequence, since it is difficult to lock the face cover 2 to the outer shell 1 from bottom to top, a mounting hole 11 is provided on the outer side wall of the outer shell 1 in this embodiment. The face cover 2 and the outer shell 1 are fixed together by locking them together inward through the mounting hole 11. With this design, the fixed connection between the face cover 2 and the outer shell 1 can be quickly achieved without flipping the face cover 2, which helps to simplify the complexity of the automation device and reduce the manufacturing cost of the automation device.

[0039] Please refer to the following: Figures 1 to 4 The controller structure in this embodiment also includes a socket 6 with a switch. The socket 6 is also inserted vertically into the clearance hole 21 of the cover 2. This vertical installation of the socket 6 facilitates automated assembly using automated devices, and the structure required for these devices is relatively simple. Furthermore, the socket 6 is electrically connected to the controller body 3. When the power cord connected to an external power source is plugged into the socket 6, and the appliance is connected to the controller body 3 via the interface module 4, activating the switch on the socket 6 allows the controller body 3 to obtain external power and control the appliance's operation. Preferably, the PCB board 41 of the interface module 4 has a clearance notch 411 for the socket 6, which improves the compactness of the controller structure and reduces its size when the socket 6 is included.

[0040] Please refer to the following: Figures 2 to 5 The controller structure in this embodiment also includes a fan 7. A support surface 51 is provided on the side of the aforementioned adapter bracket 5. The fan 7 is placed on this support surface 51 in the vertical direction and locked to one side of the adapter bracket 5. Correspondingly, the outer casing 1 is provided with an air inlet 12 and an air outlet 13, both connected to the outside. When the fan 7 is started, cool air from the outside enters through the air inlet 12, carries away the heat inside the controller structure, and is then discharged outwards through the air outlet 13, thus achieving the purpose of heat dissipation for the controller structure. By providing a support surface 51 on one side of the adapter bracket 5, the fan 7 can also be placed on the adapter bracket 5 in the vertical direction, thereby facilitating the automatic fixation of the fan 7 to the adapter bracket 5 using automated devices. Furthermore, please refer to... Figure 5 One end of the adapter bracket 5 facing away from the interface module 4 (i.e. Figure 5The upper part of the adapter bracket 5 is provided with multiple sets of fixing holes 52. Each type of fixing hole 52 is used to fix a controller body 3 of a certain specification. By providing multiple sets of fixing holes 52, the adapter bracket 5 can be compatible with the installation requirements of controller bodies 3 of multiple specifications.

[0041] Please refer to the following: Figure 1 and Figure 4 The controller structure in this embodiment also includes a panel 8, which is glued vertically to the surface of the cover 2 with clearance holes 21. The panel 8 has prompt characters at adjacent positions of each interface 42 and each control key 43 to inform the user of the types of various interfaces 42 and the control functions of each control key 43. The process of gluing the panel 8 to the cover 2 vertically can also be automated using automated devices.

[0042] Please refer to the following: Figures 2 to 4 The controller structure in this embodiment also includes a fixing piece 9. A sliding groove 14 extending laterally is provided on the outer wall of the outer shell 1 facing away from the cover 2. During installation, the fixing piece 9 can be fixed in a designated position in advance. Then, the fixing piece 9 slides into the sliding groove 14 and is fastened to the outer shell 1 through a snap-fit ​​mechanism. At this time, the entire controller structure can be fixed in a designated position. This sliding fastening connection method is also conducive to the use of automated devices.

[0043] In summary, the controller structure of this solution has the advantage of being able to be automatically assembled, and the corresponding automation device does not need to be too complex and its size is not large, which helps to save the manufacturing cost of the automation device.

[0044] The above are merely preferred embodiments of the present utility model, and only specifically describe the technical principles of the present utility model. These descriptions are only for explaining the principles of the present utility model and should not be construed as limiting the scope of protection of the present utility model in any way. Based on this explanation, any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model, as well as other specific embodiments of the present utility model that can be conceived by those skilled in the art without creative effort, should be included within the scope of protection of the present utility model.

Claims

1. A controller structure that can be assembled automatically, characterized in that, The controller structure comprises a shell, a face cover, a controller body, an interface module and an adapter support. The face cover is provided with a plurality of through avoiding holes, the interface module comprises a PCB board and at least one interface and at least one control key integrated on the PCB board, the interface and the control key are exposed from a corresponding avoiding hole, the PCB board and the adapter support are fixedly connected with the face cover, the interface module is located between the face cover and the adapter support, the controller body is electrically connected with the PCB board, the controller body is fixed to one end of the adapter support away from the interface module, and the shell is fixedly connected with the face cover and simultaneously covers the controller body, the interface module and the adapter support.

2. The automatically-assemblable controller structure of claim 1, wherein, The direction in which the PCB board is fixed to the face cover, the direction in which the adapter support is fixed to the face cover and the direction in which the controller body is fixed to the adapter support are all downward directions.

3. The automatically-assemblable controller structure of claim 1, wherein, The face cover is fixedly connected with the shell by lateral fixation.

4. The automatically-assemblable controller structure of claim 2, wherein, The inner wall of the face cover is provided with a plurality of protruding columns, and the adapter support is fixedly connected with the plurality of protruding columns respectively.

5. The automatically-assemblable controller structure of claim 1, wherein, The controller structure further comprises a socket with a switch, the socket is inserted into the avoiding hole of the face cover in the upward and downward direction, and the socket is electrically connected with the controller body.

6. The automatically-assemblable controller structure of claim 5, wherein, The PCB board is provided with an avoiding notch, and the socket is accommodated in the avoiding notch.

7. The automatically-assemblable controller structure of claim 1, wherein, The controller structure further comprises a fan, the side end of the adapter support is provided with a supporting surface, the fan is placed on the supporting surface in the upward and downward direction and is fixed to one side of the adapter support, and the shell is provided with an air inlet hole and an air outlet hole which are both communicated to the outside.

8. The automatically-assemblable controller structure of claim 1, wherein, The controller structure further comprises a face plate, the face plate is bonded to one side of the face cover with the avoiding holes, and the face plate is provided with prompt characters at positions adjacent to the interface and the control key.

9. The automatically-assemblable controller structure of claim 1, wherein, The controller structure further comprises a fixing sheet, the outer wall of the shell is provided with a sliding groove extending in the lateral direction, and the fixing sheet is slidably connected in the sliding groove and is buckled with the shell.

10. The automatically-assemblable controller structure of claim 1, wherein, The end of the adapter support away from the interface module is provided with a plurality of groups of fixing holes for fixing the controller body.

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