Asphalt shearing machine

Abstract

The utility model relates to the technical field of asphalt modification, in particular to an asphalt shearing machine which comprises a workbench, a supporting assembly, a shearing motor and a shearing head, a material barrel placing groove and a solvent storage cavity are formed in the workbench, and a shearing head access hole is formed in the top of the solvent storage cavity; the shearing head is arranged on the shearing motor, and the shearing motor selectively rotates horizontally or moves up and down above the workbench through the supporting assembly, so that the shearing head selectively enters and exits the material barrel containing groove; according to the asphalt shearing machine, the shearing head can be moved into the shearing head access hole and the solvent storage cavity to be cleaned, the shearing head does not need to be disassembled and assembled in the process, convenience and rapidness are achieved, the cleaning efficiency is high, and the problems that the shearing head cleaning process of an existing shearing machine is tedious and inconvenient, and the cleaning efficiency is low are solved.

Description

Technical Field

[0001] This utility model relates to the field of asphalt modification technology, and in particular to an asphalt shearing machine. Background Technology

[0002] Modified asphalt, a widely used material in road construction, improves the properties of base asphalt by adding rubber, polymers, or other fillers. The core of this process lies in creating a three-dimensional network structure within the base asphalt through the addition of modifiers, thereby enhancing the asphalt's viscoelastic properties and high-temperature stability.

[0003] During the preparation process, a high-speed shearing machine is commonly used in the laboratory to uniformly disperse the swollen modifier particles onto the base asphalt, such as the modified asphalt shearing and heating integrated machine disclosed in utility model publication number CN220696647U. Due to the viscosity of the material, a large amount of asphalt often accumulates on the shearing head after preparation.

[0004] After use, existing shearing machines require the shearing head to be disassembled and cleaned with organic solvents (such as trichloroethylene). After cleaning, the shearing head needs to be reinstalled on the shearing machine, which is a cumbersome and inconvenient process with low cleaning efficiency. Utility Model Content

[0005] In view of this, the present invention proposes an asphalt shearing machine, in which the shearing head can be moved into the shearing head inlet and outlet hole and the solvent storage chamber for cleaning. The process does not require disassembly and assembly of the shearing head, which is more convenient and faster, and has higher cleaning efficiency. This solves the problems of the cumbersome and inconvenient cleaning process and low cleaning efficiency of the existing shearing machine.

[0006] The technical solution of this utility model is implemented as follows:

[0007] This utility model provides an asphalt shearing machine, including a worktable, a support assembly, a shearing motor, and a shearing head.

[0008] The workbench is equipped with a material bucket placement slot and a solvent storage chamber, and the top of the solvent storage chamber is equipped with a shear head inlet / outlet hole.

[0009] The shear head is mounted on the shear motor, and the shear motor selectively rotates horizontally or moves vertically above the worktable via the support assembly, so that the shear head selectively enters and exits the material barrel placement slot, or enters and exits the solvent storage chamber through the shear head inlet and outlet hole.

[0010] The inner wall of the inlet and outlet of the shear head is provided with an air outlet and a cleaning cotton for cleaning the shear head.

[0011] Based on the above technical solutions, preferably, the cleaning cotton is disposed below the air outlet.

[0012] Based on the above technical solutions, preferably, the air outlet is ring-shaped, and an air inlet is provided on the side of the air outlet away from the inlet and outlet of the shear head.

[0013] Based on the above technical solutions, preferably, the support assembly includes a vertical pole and a clamp, wherein,

[0014] The upright is fixedly installed vertically on the top of the workbench;

[0015] One end of the clamp is fixed to the upright, and the other end is fixedly connected to the shearing motor.

[0016] Based on the above technical solutions, preferably, the clamp includes a slider, a cross arm, and a locking bolt, wherein,

[0017] The slider is provided with a through hole, and the upright rod passes through the through hole;

[0018] One end of the cross arm is fixed to the slider, and the other end is fixed to the shearing motor;

[0019] The locking bolt is screwed onto the slider, and one end of the locking bolt extends into the through hole to abut against the side of the upright.

[0020] Based on the above technical solutions, preferably, the system also includes a filter tank, a liquid extraction pump, and a liquid injection pump, wherein,

[0021] The pumping pump and the injection pump are respectively connected to the filter tank via pipelines;

[0022] The solvent storage chamber is provided with a solvent inlet and a solvent outlet. The solvent inlet is connected to the injection pump through a pipe, and the solvent outlet is connected to the pump through a pipe.

[0023] Based on the above technical solutions, preferably, the solvent outlet extends vertically through the bottom of the solvent storage cavity.

[0024] Based on the above technical solutions, preferably, the bottom of the workbench is provided with several support legs.

[0025] Based on the above technical solutions, the preferred embodiment also includes a cleaning motor and a roller brush, wherein...

[0026] The roller brush is positioned at the bottom of the solvent storage chamber via the cleaning motor and is used to clean the shearing head.

[0027] Based on the above technical solutions, preferably, the roller brush is arranged vertically, and there are several roller brushes arranged in a circumferential annular array along the inlet and outlet holes of the shear head.

[0028] The asphalt shearing machine of this invention has the following advantages over the prior art:

[0029] (1) A dual-compartment structure design was achieved by setting up a solvent storage chamber and a material container placement slot. The support components allow the shear head to flexibly enter and exit the solvent storage chamber and the material container placement slot, and the cleaning process can be completed without disassembling the shear head, which improves cleaning efficiency and convenience.

[0030] (2) By setting up air vents and cleaning cotton, the sides of the shear head can be effectively blown and wiped, improving the cleaning effect. In addition, the blowing function can also help cool down during the cleaning process, preventing the equipment from being damaged due to overheating.

[0031] (3) By setting the air outlet in a ring shape, it is easy to form an air curtain in the inlet and outlet of the shear head, which effectively reduces the evaporation of solvent during the cleaning process and enhances the safety and environmental protection of the working environment.

[0032] (4) By setting up a filter tank, a liquid pump and a liquid injection pump, it is convenient to filter impurities in the solvent and promote the circulation of clean solvent in the solvent storage chamber, thereby further improving the cleaning effect of the shear head.

[0033] (5) By setting up a cleaning motor and roller brush, it can not only clean the shear head, but also generate a turbulence effect, making the cleaning effect of the shear head better.

[0034] (6) By setting a solvent outlet that runs vertically through the bottom of the solvent storage chamber, it is convenient to discharge the contaminants in the solvent storage chamber. At the same time, by setting several support legs at the bottom of the workbench, it is easy to install pipes at the solvent outlet, which increases the convenience and flexibility of use. Attached Figure Description

[0035] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0036] Figure 1 This is a perspective view of the asphalt shearing machine of this utility model;

[0037] Figure 2 for Figure 1 A partial 3D view;

[0038] Figure 3 A schematic diagram of the internal structure of the shear head's inlet and outlet holes;

[0039] Figure 4 This is a schematic diagram of the internal structure of the solvent storage chamber;

[0040] In the diagram: 1. Workbench; 2. Support assembly; 3. Shearing motor; 4. Shearing head; 5. Filter tank; 11. Cleaning cotton; 12. Support leg; 13. Cleaning motor; 14. Roller brush; 15. Heating coil; 16. Heating wire; 17. Thermostat; 21. Upright pole; 22. Clamp; 51. Liquid pump; 52. Liquid injection pump; 101. Material bucket placement slot; 102. Solvent storage chamber; 103. Shearing head inlet / outlet; 104. Air outlet; 105. Solvent inlet; 106. Solvent outlet; 221. Slider; 222. Cross arm; 223. Locking bolt; 22101. Through hole. Detailed Implementation

[0041] The technical solutions of this utility model will be clearly and completely described below with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0042] like Figure 1-4 As shown, the asphalt shearing machine of this utility model includes a worktable 1, a support assembly 2, a shearing motor 3, and a shearing head 4.

[0043] The workbench 1 is equipped with a material container placement slot 101 and a solvent storage chamber 102. A shear head inlet / outlet hole 103 is located at the top of the solvent storage chamber 102. A shear head 4 is mounted on a shearing motor 3, which selectively rotates horizontally or moves vertically above the workbench 1 via a support assembly 2. This allows the shear head 4 to selectively enter and exit the material container placement slot 101, or to enter and exit the solvent storage chamber 102 through the shear head inlet / outlet hole 103. An air outlet 104 and a cleaning cotton 11 are located on the inner wall of the shear head inlet / outlet hole 103 for cleaning the shear head 4. This structure achieves a dual-chamber design, utilizing the support assembly 2 to allow the shear head 4 to flexibly enter and exit the solvent storage chamber 102 and the material container placement slot 101. The cleaning process can be completed without disassembling the shear head 4, improving cleaning efficiency and convenience.

[0044] During the cleaning process, an appropriate amount of cleaning solvent (such as trichloroethylene) is injected into the solvent storage chamber 102. The solvent level is below the top of the shear head inlet / outlet 103 to ensure that the cleaning solvent does not overflow from the shear head inlet / outlet 103.

[0045] like Figure 4 As shown, the cleaning cotton 11 is positioned below the air outlet 104. Combined with... Figure 3 The air outlet 104 is annular in shape, and an air inlet is provided on the side of the air outlet 104 away from the inlet / outlet hole 103 of the shear head. One end of the air inlet extends to the side of the workbench 1 for connecting the air compressor's air line. This structure facilitates effective blowing and wiping of the side of the shear head 4, improving the cleaning effect. In addition, the blowing function can also help cool down during the cleaning process, preventing the equipment from being damaged due to overheating.

[0046] In addition, the air outlet 104 is designed in a ring shape, which facilitates the formation of an air curtain in the inlet and outlet holes 103 of the shear head, effectively reducing the evaporation of solvents during the cleaning process and enhancing the safety and environmental friendliness of the working environment.

[0047] like Figure 1 As shown, the support assembly 2 includes a vertical pole 21 and a clamp 22. The vertical pole 21 is fixedly mounted vertically on the top of the workbench 1; one end of the clamp 22 is clamped and fixed to the vertical pole 21, and the other end is fixedly connected to the shearing motor 3. Figure 3 The clamp 22 includes a slider 221, a cross arm 222, and a locking bolt 223. The slider 221 has a through hole 22101 through which the upright rod 21 passes. One end of the cross arm 222 is fixed to the slider 221, and the other end is fixed to the shearing motor 3. The locking bolt 223 is screwed onto the slider 221, and one end of the locking bolt 223 extends into the through hole 22101 to abut against the side of the upright rod 21.

[0048] Tightening the locking bolt 223 disengages its end from the side of the upright 21, unlocking the clamp 22. The clamp can then rotate horizontally or slide vertically on the upright 21 to adjust the position of the shear head 4. Once the locking bolt 223 is tightened, the clamp 22 is locked and fixed to the upright 21 to maintain the position of the shear head 4.

[0049] like Figure 1 As shown, the solvent storage chamber 102 is equipped with a solvent inlet 105 and a solvent outlet 106. The solvent inlet 105 is connected to an injection pump 52 via a pipe, and the solvent outlet 106 is connected to a suction pump 51 via a pipe. The suction pump 51 and the injection pump 52 have the same head, and both are connected to the filter tank 5 via pipes. This structure facilitates the filtration of impurities in the solvent and promotes the circulation of clean solvent within the solvent storage chamber 102, further improving the cleaning effect of the shear head 4.

[0050] The filter tank 5 has an internal cavity containing a filter screen. One end of the cavity has an outlet connected to a liquid injection pump 52 via a pipe, and the other end has a return outlet connected to a liquid pump 51 via a pipe. The filter screen, located between the return and outlet, filters the cleaning solvent entering the cavity. The filtered cleaning solvent is then re-injected into the solvent storage chamber 102 by the liquid injection pump 52.

[0051] In addition, the solvent outlet 106 extends vertically through the bottom of the solvent storage chamber 102, facilitating the discharge of contaminants from the solvent storage chamber 102.

[0052] In addition, the rectangular array at the bottom of the workbench 1 has several support legs 12, which facilitates the installation of pipes at the solvent outlet 106, increasing the convenience and flexibility of use.

[0053] like Figure 1 As shown, a cleaning motor 13 and a roller brush 14 are also provided inside the solvent storage chamber 102. The roller brush 14 is positioned at the bottom of the solvent storage chamber 102 via the cleaning motor 13 and is used to clean the shear head 4. Figure 4 The roller brush 14 is arranged vertically, and there are several roller brushes arranged in a circular array along the circumferential direction of the shear head inlet and outlet hole 103.

[0054] The cleaning motor 13 drives the roller brush 14 to rotate horizontally. The roller brush 14 can not only brush the shear head 4, but also generate a turbulence effect, which makes the cleaning effect of the shear head 4 better.

[0055] In addition, the cleaning motor 13 can also be installed at the bottom of the workbench 1, with the output shaft of the cleaning motor 13 extending into the solvent storage cavity 102 and connected to the roller brush 14.

[0056] like Figure 1 As shown, the interior of the material container placement slot 101 is used to place a container, which is then used to hold materials. A heating coil 15 and a heating wire 16 are installed at the bottom of the material container placement slot 101 to heat the materials in the container. The heating coil 15 and the heating wire 16 are connected to a thermostat 17 via wires, and the thermostat 17 is used to achieve constant temperature heating.

[0057] The method of using the asphalt shearing machine of this utility model is as follows:

[0058] When shearing materials, unlock clamp 22, then slide or rotate clamp 22 to move shear head 4 into the material, and then lock clamp 22. Shear motor 3 drives shear head 4 to rotate and shear materials.

[0059] When cleaning the shear head 4, compressed air is supplied to the air outlet 104 by the air compressor to form an air curtain inside the inlet and outlet hole 103 of the shear head. The injection pump 52 is started to inject cleaning solvent into the solvent storage chamber 102. When the cleaning solvent fills the solvent storage chamber 102, the pump 51 is started. The pumping and injection are carried out simultaneously (that is, the pump 51 extracts the cleaning solvent from the solvent storage chamber 102, and the injection pump 52 replenishes the solvent storage chamber 102 with an equal amount of cleaning solvent). This allows the cleaning solvent in the solvent storage chamber 102 to circulate and maintain the required liquid level.

[0060] Unlock clamp 22 again. At this point, the shear head 4 can remain rotating, or the shearing motor 3 can be stopped. Then, move the shear head 4 into the shear head inlet / outlet hole 103, and then into the bottom of the solvent storage chamber 102, immersing the shear head 4 completely in the cleaning solvent and bringing it into contact with the roller brush 14. During this movement, the air outlet 104 blows air onto the shear head 4, and the cleaning cotton 11 brushes it. After insertion, lock clamp 22 again to keep the shear head 4 in the cleaning solvent, allowing the flowing cleaning solvent to rinse it. Then, start the cleaning motor 13 to rotate the roller brush 14, which then brushes the shear head 4. After cleaning, repeat the above steps to remove the shear head 4 from the shear head inlet / outlet hole 103.

[0061] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An asphalt shearing machine, comprising a worktable (1), characterized in that: It also includes a support assembly (2), a shearing motor (3), and a shearing head (4), wherein, The workbench (1) is provided with a material bucket placement slot (101) and a solvent storage chamber (102), and the top of the solvent storage chamber (102) is provided with a shear head inlet / outlet hole (103); The shear head (4) is mounted on the shear motor (3). The shear motor (3) selectively rotates horizontally or moves up and down above the workbench (1) via the support assembly (2) so that the shear head (4) selectively enters and exits the material barrel placement slot (101), or enters and exits the solvent storage chamber (102) through the shear head inlet / outlet hole (103). The inner wall of the shear head inlet / outlet hole (103) is provided with an air outlet (104) and a cleaning cotton (11) for cleaning the shear head (4).

2. The asphalt shearing machine as described in claim 1, characterized in that: The cleaning cotton (11) is positioned below the air outlet (104).

3. The asphalt shearing machine as described in claim 1, characterized in that: The air outlet (104) is ring-shaped, and an air inlet is provided on the side of the air outlet (104) away from the shear head inlet / outlet hole (103).

4. The asphalt shearing machine as described in claim 1, characterized in that: The support assembly (2) includes a vertical pole (21) and a clamp (22), wherein, The upright (21) is fixedly installed vertically on the top of the workbench (1); One end of the clamp (22) is clamped and fixed on the upright (21), and the other end is fixedly connected to the shearing motor (3).

5. The asphalt shearing machine as described in claim 4, characterized in that: The clamp (22) includes a slider (221), a cross arm (222), and a locking bolt (223), wherein, The slider (221) is provided with a through hole (22101), and the upright (21) passes through the through hole (22101); One end of the cross arm (222) is fixed to the slider (221), and the other end is fixed to the shearing motor (3); The locking bolt (223) is screwed onto the slider (221), and one end of the locking bolt (223) extends into the through hole (22101) to abut against the side of the upright (21).

6. The asphalt shearing machine as described in claim 1, characterized in that: It also includes a filter tank (5), a liquid pump (51), and a liquid injection pump (52), wherein, The pump (51) and the injection pump (52) are respectively connected to the filter tank (5) through pipelines; The solvent storage chamber (102) is provided with a solvent inlet (105) and a solvent outlet (106). The solvent inlet (105) is connected to the injection pump (52) through a pipe, and the solvent outlet (106) is connected to the pump (51) through a pipe.

7. The asphalt shearing machine as described in claim 6, characterized in that: The solvent outlet (106) extends vertically through the bottom of the solvent storage cavity (102).

8. The asphalt shearing machine as described in claim 7, characterized in that: The bottom of the workbench (1) is provided with several support legs (12).

9. The asphalt shearing machine as described in claim 1, characterized in that: It also includes a cleaning motor (13) and a roller brush (14), wherein, The roller brush (14) is located at the bottom of the solvent storage chamber (102) via the cleaning motor (13) and is used to clean the shear head (4).

10. The asphalt shearing machine as described in claim 9, characterized in that: The roller brush (14) is arranged vertically, and there are several roller brushes (14) arranged in a circumferential ring array along the inlet and outlet holes (103) of the shear head.

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