Resin polymerization reaction kettle

By introducing a support frame, a stirring motor, and a tilting screw into the resin polymerization reactor, the problems of tedious reactor body cleaning and time-consuming blade replacement under a sealed structure are solved, enabling convenient cleaning of the reactor body and rapid blade replacement.

CN224071960UActive Publication Date: 2026-04-03安徽一帆新材料科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-07
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing sealed structure of the resin polymerization reactor makes internal cleaning cumbersome and fan blade replacement time-consuming and labor-intensive.

Method used

A resin polymerization reactor was designed, comprising a support frame, a top cover, a stirring motor, a feed inlet, a discharge outlet, a sealed bottom, and a tilting screw. The bottom of the reactor and the stirring rod can be easily opened and replaced via a hydraulic lifting platform and a tilting screw.

Benefits of technology

It enables convenient cleaning of the inside of the vessel and quick replacement of the fan blades, thus improving operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a resin polymerization reaction kettle which comprises a supporting rack, a supporting arm is arranged on the surface of the upper end of one side of the supporting rack, a kettle body top cover is fixedly connected to the surface of the supporting arm, a stirring motor is arranged at the top end of the kettle body top cover, and a feeding port is formed in the position, on the surface of the kettle body top cover, of one side of the stirring motor. A feeding port is formed in the kettle body top cover, a material pumping port is formed in one side of the feeding port, a main kettle body is arranged on the surface of the lower end of the kettle body top cover, a sealed kettle bottom is arranged at the bottom of the main kettle body, and an embedded clamping block is arranged at the position, at the transmission end of the stirring motor, of the lower portion of the kettle body top cover. The problems that when the interior of the reaction kettle needs to be cleaned, a person needs to enter the kettle body from a manhole for cleaning, cleaning is relatively tedious, fan blades for stirring the reaction kettle need to be replaced according to different types of resin, and replacement of fan blades in an existing reaction kettle wastes time and labor are solved.
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Description

Technical Field

[0001] This utility model mainly relates to the field of sulfonation reaction, specifically to a resin polymerization reactor. Background Technology

[0002] Since its invention, plastic has been ubiquitous in people's lives. It is widely used in numerous industries such as automobiles, aerospace, construction, machinery, and electronics, and its position worldwide is irreplaceable. Generally speaking, the plastic production process includes three parts: resin production, plastic preparation, and plastic product manufacturing. Among these, resin production is a crucial step that determines the quality of plastic. Resin production is the process of linking many small molecule raw materials together through a polymerization reaction to become a high molecular weight compound. The resin polymerization reaction must be carried out in a specific reaction vessel, namely a resin polymerization reactor.

[0003] In the utility model patent application CN202122393635.0, published on January 11, 2022, entitled "A Resin Polymerization Reactor", the reactor includes a vessel body, a stirring shaft, and a drive motor. The stirring shaft is suspended along the centerline of the vessel body, and the drive motor is located below the vessel body. The stirring shaft and the output shaft of the drive motor are connected by a coupling. The coupling and the stirring shaft are connected by screws. A protective cover is provided above the head of the screw to enclose the screw inside the cover. This device supports and fixes the reactor by providing a support base at the lower end of the outer wall of the reactor body, preventing the reactor from tipping over due to vibration during operation and causing danger.

[0004] However, in actual use, because the reactor is a sealed structure, when it is necessary to clean the inside of the reactor, it is necessary to enter the reactor through the manhole, which is quite cumbersome. In addition, the agitator blades need to be replaced according to the type of resin, and replacing the existing internal agitator blades is time-consuming and laborious. Utility Model Content

[0005] 1. The technical problem to be solved by the utility model:

[0006] This utility model provides a resin polymerization reactor to solve the problem that, in actual use, due to its overall sealed structure, cleaning the inside of the reactor requires entering through a manhole, which is cumbersome. Furthermore, the agitator blades need to be replaced depending on the type of resin, making the replacement of the internal agitator in existing reactors time-consuming and labor-intensive.

[0007] 2. Technical Solution:

[0008] To achieve the above objectives, the technical solution provided by this utility model is as follows: a resin polymerization reactor includes a support frame, a support arm is provided on the upper surface of one side of the support frame, a reactor top cover is fixedly connected to the surface of the support arm, a stirring motor is provided at the top of the reactor top cover, a feed inlet is provided on one side of the stirring motor on the surface of the reactor top cover, a discharge port is provided on one side of the feed inlet, a main reactor body is provided on the lower surface of the reactor top cover, a sealed reactor bottom is provided at the bottom of the main reactor body, and a clamping block is provided below the reactor top cover at the drive end of the stirring motor.

[0009] The sealed vessel bottom includes a bottom cover and an embedded stirring rod. A sealing gasket is provided on the upper surface of the bottom cover. A shaft seat is provided inside the sealing gasket on the surface of the bottom cover. The stirring rod is movably connected to the surface of the shaft seat. A support base is fixedly connected to the surface of the bottom cover. A rotating screw is movably connected to the surface of the support base. A fixing nut is threaded to the top of the rotating screw. A fixing block is fixedly connected to the surface of the main vessel body.

[0010] Furthermore, the fitting clamp and the stirring motor form a transmission structure, and the top surface of the stirring rod is provided with a long strip insert. The stirring rod is connected to the fitting clamp through the long strip insert to form a transmission, so that the stirring rod forms a rotating structure below the top cover of the vessel.

[0011] Furthermore, several of the flipping screws and support seats are provided on the surface of the bottom cover, and the flipping screws form a swing structure on the surface of the support seats. The flipping screws are fixed to the surface of the fixed hanging block by fixing nuts, and the bottom cover is installed on the lower end surface of the main vessel body by the fixed connection between the flipping screws and the fixed hanging block.

[0012] Furthermore, the bottom cover forms a sealed structure at the lower end of the main vessel body through a sealing gasket.

[0013] Furthermore, a cylindrical rotating block is provided at the lower end of the stirring rod, and the stirring rod forms a movable structure on the surface of the insert shaft seat through the cylindrical rotating block.

[0014] 3. Beneficial effects:

[0015] This utility model is reasonably designed. During the resin polymerization reaction, the material is fed through the inlet. The stirring motor is started, which drives the stirring rod to rotate inside the main vessel to stir the resin raw materials. When it is necessary to clean the inside of the main vessel, a hydraulic lifting platform is placed at the bottom of the sealed vessel. After rotating the fixing nut upward, the flipping screw is removed from the fixing block and flipped, so that the bottom of the sealed vessel and the stirring rod fall onto the surface of the hydraulic lifting platform. The hydraulic lifting platform lowers the bottom of the sealed vessel and the stirring rod, which facilitates the cleaning of the bottom of the sealed vessel and the surface of the main vessel. At the same time, the stirring rod is pulled out from the surface of the insert shaft seat and the stirring blade of the required specification is replaced, thus achieving the purpose of convenient replacement of the stirring blade. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of this utility model;

[0018] Figure 3 This is a three-dimensional schematic diagram of the sealed bottom of the vessel according to this utility model;

[0019] Figure 4 This is a schematic diagram of the main vessel body of this utility model.

[0020] Figure label:

[0021] 1. Support frame; 2. Support arm; 3. Top cover of the vessel; 4. Stirring motor; 5. Feed inlet; 6. Discharge outlet; 7. Main vessel body; 8. Sealed bottom of the vessel; 801. Bottom cover; 802. Sealing gasket; 803. Insert shaft seat; 804. Stirring rod; 805. Support base; 806. Tilting screw; 807. Fixing nut; 808. Fixing block; 9. Clamping block. Detailed Implementation

[0022] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, which show several embodiments of the utility model. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that the disclosure of the utility model will be more thorough and complete.

[0023] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," "fixing," and "equipped with" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances. Example

[0026] See attached document Figure 1-4 The device includes a support frame 1, a support arm 2 on one upper surface of the support frame 1, a vessel top cover 3 fixedly connected to the surface of the support arm 2, a stirring motor 4 at the top of the vessel top cover 3, a feed inlet 5 on one side of the stirring motor 4 on the surface of the vessel top cover 3, a suction port 6 on one side of the feed inlet 5, a main vessel body 7 on the lower surface of the vessel top cover 3, a sealed vessel bottom 8 at the bottom of the main vessel body 7, and a clamping block 9 below the vessel top cover 3 at the transmission end of the stirring motor 4. This device achieves the purpose of easy cleaning through the movable connection of the sealed vessel bottom 8.

[0027] The sealed vessel bottom 8 includes a lower bottom cover 801 and an embedded stirring rod 804. A sealing gasket 802 is provided on the upper surface of the lower bottom cover 801. A shaft seat 803 is provided inside the sealing gasket 802 on the surface of the lower bottom cover 801. The stirring rod 804 is movably connected to the surface of the shaft seat 803. A support base 805 is fixedly connected to the surface of the lower bottom cover 801. A turning screw 806 is movably connected to the surface of the support base 805. A fixing nut 807 is threadedly connected to the top end of the turning screw 806. A fixing block 808 is fixedly connected to the surface of the main vessel body 7. The fitting clamp 9 and the stirring motor 4 form a transmission structure. A long strip insert is provided on the top surface of the stirring rod 804. The embedded stirring rod 804 is connected to the fitting clamp 9 through the long strip insert. The interlocking connection of block 9 forms a transmission, enabling the stirring rod 804 to form a rotating structure below the top cover 3 of the vessel body. Several rotating screws 806 and support seats 805 are provided on the surface of the bottom cover 801, and the rotating screws 806 form a swinging structure on the surface of the support seats 805. The rotating screws 806 are fixed to the surface of the fixed hanging block 808 by fixing nuts 807. The bottom cover 801 is installed on the lower surface of the main vessel body 7 by the fixed connection between the rotating screws 806 and the fixed hanging block 808. The bottom cover 801 forms a sealing structure at the lower end of the main vessel body 7 by sealing gaskets 802. A cylindrical rotating block is provided at the lower end of the stirring rod 804, and the stirring rod 804 forms a movable structure on the surface of the insert shaft seat 803 by the cylindrical rotating block.

[0028] In this embodiment, during the resin polymerization reaction, the resin is fed through the feed inlet 5. The stirring motor 4 is started to drive the stirring rod 804 to rotate inside the main vessel 7 to stir the resin raw materials. When it is necessary to clean the inside of the main vessel 7, a hydraulic lifting platform is placed at the lower end of the sealed vessel bottom 8. After rotating the fixing nut 807 upward, the flipping screw 806 is removed from the fixing hanging block 808 and flipped, so that the sealed vessel bottom 8 and the stirring rod 804 fall onto the surface of the hydraulic lifting platform. The hydraulic lifting platform lowers the sealed vessel bottom 8 and the stirring rod 804, which facilitates the cleaning of the sealed vessel bottom 8 and the surface of the main vessel 7. At the same time, the stirring rod 804 is pulled out from the surface of the insert shaft seat 803 and replaced with the stirring blade of the required specification, thereby achieving the purpose of convenient replacement of the stirring blade.

[0029] The above-described embodiments are merely illustrative of certain implementations of this utility model, and their descriptions are relatively specific and detailed. However, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A resin polymerization reactor characterized by The utility model provides a kind of kettle, including support rack (1), the support arm (2) is provided on the upper end surface of one side of support rack (1), kettle top cover (3) is fixedly connected on the surface of support arm (2), stirring motor (4) is provided on the top of kettle top cover (3), feeding inlet (5) is provided on the surface of stirring motor (4) one side in kettle top cover (3), draw port (6) is provided on the one side of feeding inlet (5), main kettle body (7) is provided on the lower end surface of kettle top cover (3), sealing kettle bottom (8) is provided on the bottom of main kettle body (7), matching clamp block (9) is provided on the transmission end of stirring motor (4) below kettle top cover (3), The sealing kettle bottom (8) includes a lower bottom cover (801) and an embedded stirring rod (804), the upper surface of the lower bottom cover (801) is provided with a sealing gasket (802), the inner surface of the sealing gasket (802) is provided with a shaft seat (803) on the surface of the lower bottom cover (801), the surface of the shaft seat (803) is movably connected with the stirring rod (804), the surface of the lower bottom cover (801) is fixedly connected with a support seat (805), the surface of the support seat (805) is movably connected with a turnover screw (806), the top end of the turnover screw (806) is threadedly connected with a fixed nut (807), and the surface of the main kettle body (7) is fixedly connected with a fixed hanging block (808).

2. The resin polymerization reactor of claim 1, wherein: The matching clamp block (9) and the stirring motor (4) form a transmission structure, the top end surface of the stirring rod (804) is provided with a long strip embedding block, the embedded stirring rod (804) is embeddedly connected with the matching clamp block (9) through the long strip embedding block to form a transmission, so that the stirring rod (804) forms a rotating structure below the kettle top cover (3).

3. The resin polymerization reactor of claim 1, wherein: The turnover screw (806) and the support seat (805) are provided on the surface of the lower bottom cover (801), and the turnover screw (806) forms a swinging structure on the surface of the support seat (805), the turnover screw (806) is fixedly connected to the surface of the fixed hanging block (808) through the fixed nut (807), and the lower bottom cover (801) is fixedly connected to the lower end surface of the main kettle body (7) through the turnover screw (806) and the fixed hanging block (808).

4. The resin polymerization reactor of claim 1, wherein: The lower bottom cover (801) forms a sealing structure on the lower end of the main kettle body (7) through the sealing gasket (802).

5. The resin polymerization reactor of claim 1, wherein: The lower end of the stirring rod (804) is provided with a cylindrical rotating block, and the stirring rod (804) forms a movable structure on the surface of the shaft seat (803) through the cylindrical rotating block.

Citation Information

Patent Citations

  • Resin polymerization reaction kettle

    CN215464438U