Automatic humic acid synthesis equipment with sufficient reaction

By introducing a crushing rod and an automated stirring system into the humic acid synthesis equipment, the problems of low raw material transfer and stirring efficiency were solved, achieving full reaction and automated operation in the humic acid synthesis process, and improving mixing quality and efficiency.

CN224071984UActive Publication Date: 2026-04-03SHANXI TIANFENGYUAN HUMIC ACID TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing humic acid synthesis equipment has shortcomings in raw material transfer and stirring efficiency, resulting in incomplete reactions and low automation.

Method used

The design incorporates a tank, cylinder, crushing rod, stirring rod, and motor system. The crushing rod and stirring rod are driven by the motor to achieve pre-crushing and uniform mixing of materials. The stirring rod is automatically rotated by a limit ring and gear meshing to enhance the mixing effect.

Benefits of technology

It improves the mixing quality and efficiency of materials, prevents agglomeration, extends equipment life, and realizes the automation and full reaction of the humic acid synthesis process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of humic acid, in particular to full-reaction and automatic humic acid synthesis equipment which comprises a tank body, a discharge port is fixedly connected to the center of the bottom surface of the outer wall of the tank body, a cylinder is fixedly connected to the middle of the top surface of the outer wall of the tank body, and a feed port is fixedly connected to the top of the cylinder. And the feeding port and the cylinder are both communicated with the interior of the tank body, a conical block is fixedly connected to the interior of the cylinder, and a smashing rod is arranged above the conical block. Compared with the prior art, the device has the advantages that humic acid materials are fed into the cylinder from the feeding port, the smashing rod is driven by the first motor to rotate, after the humic acid materials enter the cylinder from the feeding port, the large materials can be smashed and refined through the smashing rod, and the situation that the large materials are broken and refined after the caked materials directly enter the tank body is prevented; the materials fall on the surface of the conical block, and the materials are discharged into the tank body from a gap between the inner wall of the cylinder and the conical block under the guidance of the conical block.
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Description

Technical Field

[0001] This utility model relates to the field of humic acid technology, and in particular to a fully automated humic acid synthesis device. Background Technology

[0002] The synthesis of humic acid can be mainly divided into three technical routes: chemical oxidation, hydrothermal method, and bio-fermentation. Currently, the artificial synthesis of humic acid using renewable biomass resources such as crop straw through chemical or biological methods has become the mainstream trend to replace extraction from non-renewable minerals such as lignite and peat.

[0003] In the process of humic acid synthesis, synthesis equipment is required. Currently, the synthesis equipment requires the crushed raw materials to be put into the synthesis tank, which adds an extra step to the process of transferring raw materials, reducing the efficiency of synthesis. Secondly, the synthesis tank is equipped with a stirring rod, but the stirring rod can only stir in a circular motion within a certain range, and its ability to stir vertically in a space is weak. Therefore, a humic acid synthesis equipment that can achieve a full reaction and is automated is proposed. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the prior art and provide a fully reactive and automated humic acid synthesis device, which effectively solves the deficiencies of the prior art.

[0005] To achieve the above objectives, one embodiment of this utility model provides a fully reactive and automated humic acid synthesis device, comprising a tank, a discharge port fixedly connected to the center of the bottom surface of the outer wall of the tank, a cylinder fixedly connected to the center of the top surface of the outer wall of the tank, a feed port fixedly connected to the top of the cylinder, both the feed port and the cylinder communicating with the interior of the tank, a conical block fixedly connected inside the cylinder, a crushing rod disposed above the conical block, a first toothed ring rotatably connected to the top surface of the inner wall of the tank, stirring rods rotatably connected to both sides of the bottom surface of the first toothed ring, spiral blades disposed on the outer walls of both stirring rods, a second toothed ring fixedly connected to the top surface of the inner wall of the tank near the interior of the first toothed ring, and first gears fixedly connected to the top of both stirring rods near the second toothed ring, both first gears meshing with the second toothed ring.

[0006] Preferably, in any of the above embodiments, a cross is fixedly connected to the bottom of the inner wall of the cylinder, and a first motor is fixedly connected to the center of the top of the cross, with the output end of the first motor fixedly connected to one end of the breaking rod.

[0007] The technical effect achieved by adopting the above scheme is that by using this scheme, the first motor can drive the crushing rod to rotate. When the humic acid material enters the cylinder from the feed port, the crushing rod can be used to crush and refine the large pieces of material, preventing the lumpy material from directly entering the tank and affecting the mixing quality.

[0008] Preferably, in any of the above embodiments, the conical block is fixedly connected to the cross, the first motor is located inside the conical block, the breaking rod is located inside the cylinder, and a distance is left between the bottom edge of the conical block and the inner wall of the cylinder.

[0009] The technical effect achieved by the above solution is that after the crushing rod crushes the humic acid material, the material falls on the surface of the conical block. Guided by the conical block, the material is discharged into the tank from the gap between the inner wall of the cylinder and the conical block. The conical block also protects the first motor and prevents the humic acid material from adhering to the surface of the first motor for a long time, thus affecting the life of the first motor.

[0010] Preferably, in any of the above schemes, a limiting ring is fixedly connected to the top surface of the first toothed ring, a limiting groove is formed on the top surface of the inner wall of the tank, and the limiting ring is rotatably connected to the limiting groove.

[0011] The technical effect achieved by adopting the above solution is that the first toothed ring can be rotatably connected to the top surface of the inner wall of the tank when using the limiting ring and the limiting groove.

[0012] Preferably, in any of the above embodiments, a second gear is rotatably connected to the inner wall of the tank near the first gear ring, and a second motor is fixedly connected to the top surface of the outer wall of the tank near the second gear, with the output end of the second motor fixedly connected to one side of the second gear.

[0013] The technical effect achieved by adopting the above solution is that by using this solution, the second motor can drive the second gear to rotate, and the second gear meshes with the first gear ring, which can drive the first gear ring to rotate, thus providing power for the rotation of the first gear ring.

[0014] Preferably, in any of the above embodiments, a protective shell is fixedly connected to the inner wall of the tank near the first toothed ring and the second toothed ring. The protective shell has an opening near the stirring rod, and the stirring rod extends out of the protective shell. The first toothed ring, the second toothed ring, the first gear, and the second gear are all located inside the protective shell.

[0015] The technical effect achieved by adopting the above solution is that by using this solution, the first gear ring, the second gear ring, the first gear ring and the second gear can be protected by a protective shell to increase their service life and prevent excessive humic acid material from affecting their operation.

[0016] This utility model has the following advantages:

[0017] 1. This fully automated humic acid synthesis equipment involves feeding humic acid material into the cylinder through the feed inlet. A first motor drives a crushing rod to rotate. After the humic acid material enters the cylinder through the feed inlet, the crushing rod breaks down large pieces of material into smaller pieces, preventing lumps from entering the tank directly and affecting the mixing quality. The material falls onto the surface of a conical block and is guided by the conical block to be discharged into the tank through the gap between the inner wall of the cylinder and the conical block.

[0018] 2. This fully automated humic acid synthesis equipment utilizes a limiting ring and a limiting groove to rotatably connect the first toothed ring to the top surface of the tank's inner wall. A second motor drives a second gear to rotate, which meshes with the first toothed ring, causing the first toothed ring to rotate. This rotation of the first toothed ring drives two stirring rods to rotate around the second toothed ring, stirring the material inside the tank. Simultaneously, the meshing of the two first and second toothed rings allows the stirring rods and spiral blades to rotate on their own axes while rotating around the second toothed ring. The rotation of the spiral blades conveys the material from the bottom of the tank upwards, resulting in a more uniform mixing of the material deposited at the bottom, greatly increasing the efficiency and quality of the mixing process. Attached Figure Description

[0019] Figure 1 This is a structural schematic diagram of the first view of this utility model;

[0020] Figure 2 This is a schematic diagram of the internal top surface of the tank body of this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the spiral blade of this utility model;

[0022] Figure 4 This is a structural schematic diagram of the second view of the present invention;

[0023] Figure 5 This is a structural schematic diagram of the third view of this utility model;

[0024] Figure 6 This is a structural schematic diagram of the fourth view of this utility model;

[0025] Figure 7 This is a structural schematic diagram of the fifth view of this utility model.

[0026] In the diagram: 1-tank body, 2-cylinder, 3-feed inlet, 4-discharge outlet, 5-limiting groove, 6-limiting ring, 7-cross, 8-crushing rod, 9-conical block, 10-first motor, 11-second gear, 12-second gear ring, 13-first gear ring, 14-first gear, 15-spiral blade, 16-protective shell, 17-stirring rod, 18-second motor. Detailed Implementation

[0027] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the following description.

[0028] like Figures 1 to 7 As shown, a fully automated humic acid synthesis device includes a tank 1. A discharge port 4 is fixedly connected to the center of the bottom surface of the outer wall of the tank 1. A cylinder 2 is fixedly connected to the middle of the top surface of the outer wall of the tank 1. A feed port 3 is fixedly connected to the top of the cylinder 2. Both the feed port 3 and the cylinder 2 are connected to the interior of the tank 1. A conical block 9 is fixedly connected inside the cylinder 2. A crushing rod 8 is provided above the conical block 9. A first toothed ring 13 is rotatably connected to the top surface of the inner wall of the tank 1. Stirring rods 17 are rotatably connected to both sides of the bottom surface of the first toothed ring 13. Spiral blades 15 are provided on the outer walls of the two stirring rods 17. A second toothed ring 12 is fixedly connected to the top surface of the inner wall of the tank 1 near the interior of the first toothed ring 13. A first gear 14 is fixedly connected to the top of the two stirring rods 17 near the second toothed ring 12. Both first gears 14 mesh with the second toothed ring 12.

[0029] As an optional technical solution of this utility model, a cross 7 is fixedly connected to the bottom of the inner wall of the cylinder 2, and a first motor 10 is fixedly connected to the center of the top of the cross 7. The output end of the first motor 10 is fixedly connected to one end of the crushing rod 8. By using this solution, the first motor 10 can drive the crushing rod 8 to rotate. When the humic acid material enters the cylinder 2 from the feed inlet 3, the crushing rod 8 can be used to crush and refine the large pieces of material, preventing the lumpy material from directly entering the tank 1 and affecting the mixing quality.

[0030] As an optional technical solution of this utility model, the conical block 9 is fixedly connected to the cross 7, the first motor 10 is located inside the conical block 9, and the crushing rod 8 is located inside the cylinder 2. A distance is left between the bottom edge of the conical block 9 and the inner wall of the cylinder 2. By using this solution, after the crushing rod 8 crushes the humic acid material, the material falls on the surface of the conical block 9. Guided by the conical block 9, the material is discharged from the gap between the inner wall of the cylinder 2 and the conical block 9 into the tank 1. The conical block 9 also plays a role in protecting the first motor 10, preventing the humic acid material from adhering to the surface of the first motor 10 for a long time and affecting the life of the first motor 10.

[0031] As an optional technical solution of this utility model, the top surface of the first toothed ring 13 is fixedly connected to the limiting ring 6, and the top surface of the inner wall of the tank 1 is provided with the limiting groove 5. The limiting ring 6 is rotatably connected to the limiting groove 5. By using this solution, the first toothed ring 13 can be rotatably connected to the top surface of the inner wall of the tank 1 when the limiting ring 6 and the limiting groove 5 are used.

[0032] As an optional technical solution of this utility model, a second gear 11 is rotatably connected to the inner wall of the tank 1 near the first gear ring 13, and a second motor 18 is fixedly connected to the top surface of the outer wall of the tank 1 near the second gear 11. The output end of the second motor 18 is fixedly connected to one side of the second gear 11. By using this solution, the second motor 18 can drive the second gear 11 to rotate. The second gear meshes with the first gear ring 13, which can drive the first gear ring 13 to rotate, thus providing power for the rotation of the first gear ring 13.

[0033] As an optional technical solution of this utility model, a protective shell 16 is fixedly connected to the inner wall of the tank 1 near the first toothed ring 13 and the second toothed ring 12. The protective shell 16 has an opening near the stirring rod 17, and the stirring rod 17 extends out of the protective shell 16. The first toothed ring 13, the second toothed ring 12, the first gear 14 and the second gear 11 are all located inside the protective shell 16. By using this solution, the protective shell 16 can protect the first toothed ring 13, the second toothed ring 12, the first gear 14 and the second gear 11, increase their service life, and prevent excessive humic acid material from affecting their operation.

[0034] This fully automated humic acid synthesis equipment requires the following steps to operate:

[0035] 1) The humic acid material is fed into the inside of the cylinder 2 through the feed inlet 3, and the first motor 10 drives the crushing rod 8 to rotate.

[0036] 2) The material falls on the surface of the conical block 9, and guided by the conical block 9, the material is discharged from the gap between the inner wall of the cylinder 2 and the conical block 9 into the inside of the tank 1;

[0037] 3) Rotating the spiral blade 15 can transport the material inside the lower part of the tank 1 upwards.

[0038] In summary, when using the system, the user feeds the humic acid material into the cylinder 2 through the inlet 3. The first motor 10 drives the crushing rod 8 to rotate. After the humic acid material enters the cylinder 2 through the inlet 3, the crushing rod 8 can break down large pieces of material into smaller pieces, preventing lumps from directly entering the tank 1 and affecting the mixing quality. The material falls onto the surface of the conical block 9 and is guided by the conical block 9 to be discharged into the tank 1 through the gap between the inner wall of the cylinder 2 and the conical block 9. Finally, the first toothed ring 13 is rotated and connected to the top surface of the inner wall of the tank 1 by the limiting ring 6 and the limiting groove 5. The second motor... The first gear 18 drives the second gear 11 to rotate. The second gear meshes with the first gear ring 13, which in turn drives the first gear ring 13 to rotate. The rotation of the first gear ring 13 drives the two stirring rods 17 to rotate around the second gear ring 12, thus stirring the material inside the tank 1. At the same time, the two first gears 14 mesh with the second gear ring 12, so that the stirring rods 17 and the spiral blades 15 can rotate on their own axis while rotating around the second gear ring 12. The rotation of the spiral blades 15 can transport the material at the bottom of the tank 1 upward, which can mix the material deposited at the bottom more evenly, greatly increasing the efficiency and quality of mixing.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A humic acid synthesis apparatus that is fully reactive and automated, characterized by: The utility model provides a kind of material crushing device, including tank (1), the center of the bottom of the outer wall of the tank (1) is fixedly connected with discharge port (4), the middle part of the top of the outer wall of the tank (1) is fixedly connected with cylinder (2), the top of the cylinder (2) is fixedly connected with feed inlet (3), the feed inlet (3) and cylinder (2) are connected with the inside of tank (1) and communicate, the inside of the cylinder (2) is fixedly connected with conical block (9), the conical block (9) top is provided with broken stick (8), the inside of the top of the tank (1) is rotatably connected with first gear ring (13), the bottom of the first gear ring (13) both sides are rotatably connected with stirring rod (17), the outer wall of two stirring rods (17) is provided with helical blade (15), the inside of the top of the tank (1) is fixedly connected with second gear ring (12) near first gear ring (13), the top of two stirring rods (17) is fixedly connected with first gear (14) near second gear ring (12), two first gears (14) are engaged with second gear ring (12).

2. A humic acid synthesis apparatus that is fully reacted and automated according to claim 1, characterized by: The inside of the bottom of the cylinder (2) is fixedly connected with cross (7), the top of the cross (7) is fixedly connected with first motor (10) in the center, and the output end of the first motor (10) is fixedly connected with one end of the broken stick (8).

3. A humic acid synthesis apparatus that is fully reacted and automated according to claim 2, characterized by: The conical block (9) is fixedly connected with the cross (7), the first motor (10) is located in the inside of the conical block (9), the broken stick (8) is located in the inside of the cylinder (2), and a distance is left between the edge of the bottom of the conical block (9) and the inner wall of the cylinder (2).

4. A humic acid synthesis apparatus that is fully reacted and automated according to claim 3, characterized by: The top of the first gear ring (13) is fixedly connected with limit ring (6), and the top of the inner wall of the tank (1) is provided with limit groove (5), and the limit ring (6) is rotatably connected with the limit groove (5).

5. A humic acid synthesis apparatus that is fully reacted and automated according to claim 4, characterized by: The side of the inside of the tank (1) near the first gear ring (13) is rotatably connected with second gear (11), the top of the outer wall of the tank (1) is fixedly connected with second motor (18) near the second gear (11), and the output end of the second motor (18) is fixedly connected with one side of the second gear (11).

6. A humic acid synthesis apparatus that is fully reacted and automated according to claim 5, characterized by: The position of the inside of the tank (1) near the first gear ring (13) and the second gear ring (12) is fixedly connected with protective shell (16), and the position of the protective shell (16) near the stirring rod (17) is left with opening, the stirring rod (17) is stretched out from the protective shell (16), and the first gear ring (13), the second gear ring (12), the first gear (14) and the second gear (11) are located in the inside of the protective shell (16).