Aluminum alloy alterant grinding device

By combining a dual-grinding-disc structure driven by a geared motor with a feeding mechanism, the problem of fixed grinding speed in existing aluminum alloy modifier grinding devices is solved, achieving thorough and rapid grinding of materials, reducing costs and improving grinding efficiency.

CN224072098UActive Publication Date: 2026-04-03XUZHOU SI YUAN ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

In existing aluminum alloy modifier grinding devices, the grinding speed is fixed, which leads to insufficient grinding.

Method used

The dual-grinding disc structure driven by a geared motor achieves forward and reverse rotation of the first and second grinding discs through the meshing of the main gear and driven gear. Combined with the feeding mechanism and guide plate, it realizes continuous feeding and grinding of materials. The grinding efficiency is improved by the design of gradually decreasing grinding gap.

Benefits of technology

This method enables thorough and rapid grinding of materials, reducing costs and improving the continuity and efficiency of grinding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum alloy alterant grinding device which comprises a support, a grinding assembly and a gear motor. The lower surface of the first millstone is opposite to the upper surface of the second millstone, and a feeding hole is formed in the upper surface of the first millstone; a driving shaft of the gear motor is coaxially and fixedly connected with the second millstone, the second millstone is rotationally connected with the support, the gear motor is coaxially and fixedly provided with a main gear, and the main gear and the driven gear are meshed with the turning gear; the driving shaft of the gear motor drives the second millstone to rotate relative to the support, so that the main gear rotates in the forward direction, the driven gear rotates in the reverse direction, the first millstone rotates relative to the second millstone under the driving of the driven gear, the single gear motor synchronously achieves forward and reverse rotation of the first millstone and the second millstone, speed reduction equipment investment is achieved, and cost is reduced. And the rotating speed of the materials during grinding is provided, so that the grinding is more sufficient.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum alloy production technology, and in particular relates to an aluminum alloy modifier grinding device.

[0002] This application claims priority to the earlier application, application number 2024226484058, entitled "Aluminum Alloy Modifier Grinding Device," with a priority date of 2024-10-31. Background Technology

[0003] Currently, cast silicon-aluminum alloys are the most produced and widely used type of cast aluminum alloy. Silicon-aluminum alloys contain silicon, an element with relatively low density, resulting in a lower overall density and cost. However, they possess superior properties such as good thermal conductivity, high specific strength and stiffness, good plating performance with gold, silver, copper, and nickel, weldability to substrates, and ease of precision machining.

[0004] In actual production, silicon-aluminum alloys are typically subjected to modification treatment. Modification treatment refers to the addition of small amounts of other elements to the original alloy composition during alloy smelting to improve the metallographic structure and achieve a certain desired microstructure. Modification treatment usually involves adding modifiers, which is effective, inexpensive, and easy to implement. Existing modifiers are divided into two categories: single-element modifiers and composite modifiers; they are typically made by grinding compounds of the desired elements.

[0005] The existing technical solutions mentioned above have the following drawbacks: Currently, grinding is done by pressing the material onto a fixed grinding disc and squeezing and rotating it. The rotation drives the material to tear and crush it. However, the rotation speed of the grinding disc is fixed and cannot be increased according to the degree of grinding, and the grinding speed is relatively slow. Utility Model Content

[0006] This utility model addresses the problem of insufficient grinding due to fixed grinding speed in existing technologies, and proposes the following technical solution:

[0007] A grinding device for aluminum alloy modifiers includes: a support, a grinding assembly, and a geared motor;

[0008] The grinding assembly includes a first grinding disc and a second grinding disc. The lower surface of the first grinding disc and the upper surface of the second grinding disc are disposed opposite to each other. A feed port is opened on the upper surface of the first grinding disc. The drive shaft of the reduction motor is coaxially and fixedly connected to the second grinding disc. The second grinding disc is rotatably connected to the bracket. A main gear is coaxially fixed to the reduction motor. A driven gear is coaxially fixed to the first grinding disc. A reversing gear is rotatably mounted on the bracket. The main gear and the driven gear mesh with the reversing gear respectively.

[0009] As a preferred embodiment of the above technical solution, the first grinding disc is coaxially fixed with a sliding sleeve, the driven gear is coaxially fixed with the upper end of the sliding sleeve, the second grinding disc is coaxially fixed with a rotating shaft, the sliding sleeve is rotated and disposed on the outer surface of the rotating shaft, and the upper end of the rotating shaft is coaxially fixedly connected to the drive shaft of the reduction motor; the sliding sleeve is disposed on the outer surface of the rotating shaft to provide rotational support for the first grinding disc and the second grinding disc, and at the same time facilitates the driving of the reduction motor.

[0010] As a preferred embodiment of the above technical solution, a feeding mechanism for feeding material into the feed inlet is installed on one side of the bracket. The lower surface of the first grinding disc is in contact with the upper surface of the second grinding disc. A feeding groove is formed on the lower surface of the first grinding disc, and the feed inlet is connected to the feeding groove. Continuous feeding is required during the grinding process, and a feeding mechanism is provided to ensure continuous grinding.

[0011] As a preferred embodiment of the above technical solution, the bracket is fixed with a grinding cylinder, and both the first grinding disc and the second grinding disc are disposed inside the grinding cylinder; the lower end of the grinding cylinder is provided with a discharge port; the placement of the first grinding disc and the second grinding disc inside the grinding cylinder guides the discharge of the ground material, preventing the material from overflowing, and also facilitates the feeding mechanism to feed the material, lifting the material to be ground to the upper end of the grinding cylinder, making it easy to introduce it into the feed port for grinding.

[0012] As a preferred embodiment of the above technical solution, the feeding mechanism includes a feeding cylinder and a feeding auger. The feeding auger is rotatably installed inside the feeding cylinder. The upper end of the feeding cylinder is connected to a feeding pipe, and the other end of the feeding pipe is connected to the grinding cylinder. By driving the feeding auger to rotate, the bottom material is lifted through the feeding cylinder into the grinding cylinder.

[0013] As a preferred embodiment of the above technical solution, a guide plate is fixed inside the grinding cylinder. The guide plate is positioned above the first grinding disc and below the feeding pipe. The guide plate guides the material into the feed inlet, effectively guiding the material and improving the feeding efficiency.

[0014] As a preferred embodiment of the above technical solution, a hopper is fixed at the bottom of the support, the lower end of the feeding cylinder is set inside the hopper, and the upper end of the feeding auger is connected to the reversing gear for transmission, so that the material is accumulated in the hopper, which facilitates the feeding auger to lift and feed the material. There is no need for manual lifting and feeding operations. The feeding mechanism is more stable and reliable.

[0015] As a preferred embodiment of the above technical solution, a driven wheel is coaxially fixed at the upper end of the feeding auger, and a driving wheel is coaxially fixed at the reversing gear, with the driven wheel meshing with the driving wheel; the excess power of the grinding assembly is transmitted to the feeding auger through gear transmission, thereby improving energy utilization and achieving synchronous grinding and feeding to maintain the continuity of grinding and improve work efficiency.

[0016] The beneficial effects of this utility model are as follows:

[0017] 1. A grinding gap is provided between the first grinding disc and the second grinding disc. The grinding gap gradually decreases from the center of the second grinding disc to the edge. The material to be ground is fed in through the feed port opened on the upper surface of the first grinding disc. The material falls into the gap between the lower surface of the first grinding disc and the upper surface of the second grinding disc. The material is ground when the first grinding disc and the second grinding disc move relative to each other. The ground material falls from the edge of the second grinding disc. The feed port is set near the center of the first grinding disc. Since the linear velocity of the material is greater closer to the edge between the first grinding disc and the second grinding disc, the grinding gap is smaller, and the grinding of the material is more thorough and faster, so that the material achieves the expected grinding effect when it is discharged.

[0018] 2. The drive shaft of the geared motor drives the second grinding disc to rotate relative to the support, causing the main gear to rotate in the forward direction. The rotation of the main gear drives the phase gear to rotate, causing the driven gear to rotate in the reverse direction. The first grinding disc rotates relative to the second grinding disc under the drive of the driven gear. A single geared motor synchronously realizes the forward and reverse rotation of the first and second grinding discs. The investment in the gear reduction equipment reduces costs and provides the rotational speed of the material during grinding, further making the grinding more thorough. Attached Figure Description

[0019] Figure 1 The diagram shown is a three-dimensional structural schematic of the aluminum alloy modifier grinding device in the embodiment;

[0020] Figure 2 The diagram shown is a three-dimensional structural schematic of the grinding assembly in the embodiment;

[0021] Figure 3 The diagram shown is a cross-sectional view of the structure in the embodiment.

[0022] Figure 4 The diagram shown is a three-dimensional structural schematic of the first grinding disc from a first-view perspective in the embodiment.

[0023] Figure 5 The diagram shown is a three-dimensional structural schematic of the first grinding disc from a second perspective in the embodiment;

[0024] Figure 6 The diagram shown is a three-dimensional structural schematic of the guide plate in the embodiment;

[0025] Reference numerals: 100, support; 110, grinding cylinder; 130, reversing gear; 131, driving wheel; 150, driven gear; 190, guide plate; 300, grinding assembly; 310, first grinding disc; 311, feed inlet; 313, sliding sleeve; 315, feed chute; 320, second grinding disc; 321, rotating shaft; 500, geared motor; 510, main gear; 700, feeding mechanism; 710, feeding cylinder; 730, feeding auger; 731, driven wheel; 750, hopper. Detailed Implementation

[0026] To make the objectives, technical solutions, and advantages of the present invention clearer, the technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments.

[0027] Example

[0028] exist Figures 1 to 6 A grinding device for aluminum alloy modifiers includes: a support 100, a grinding component 300, and a geared motor 500.

[0029] The grinding assembly 300 includes a first grinding disc 310 and a second grinding disc 320. The lower surface of the first grinding disc 310 is disposed opposite to the upper surface of the second grinding disc 320. A feed inlet 311 is provided on the upper surface of the first grinding disc 310. The drive shaft of the reduction motor 500 is coaxially and fixedly connected to the second grinding disc 320. The second grinding disc 320 is rotatably connected to the bracket 100. A main gear 510 is coaxially fixed to the reduction motor 500. A driven gear 150 is coaxially fixed to the first grinding disc 310. A reversing gear 130 is rotatably mounted on the bracket 100. The main gear 510 and the driven gear 150 mesh with the reversing gear 130, respectively.

[0030] Figure 2 The illustration shows a specific embodiment of the present invention. The first grinding disc 310 is coaxially fixed with a sliding sleeve 313, and the driven gear 150 is coaxially fixed with the upper end of the sliding sleeve 313. The second grinding disc 320 is coaxially fixed with a rotating shaft 321. The sliding sleeve 313 is rotatably disposed on the outer surface of the rotating shaft 321. The upper end of the rotating shaft 321 is coaxially fixedly connected to the drive shaft of the reduction motor 500. The sliding sleeve 313 is rotatably disposed on the outer surface of the rotating shaft 321 to provide rotational support for the first grinding disc 310 and the second grinding disc 320, and at the same time facilitates the driving of the reduction motor 500.

[0031] Figures 3 to 5The illustration shows a specific embodiment of the present invention, wherein a feeding mechanism 700 for feeding material to the feed inlet 311 is installed on one side of the bracket 100, the lower surface of the first grinding disc 310 is in contact with the upper surface of the second grinding disc 320, and a feeding groove 315 is provided on the lower surface of the first grinding disc 310, and the feed inlet 311 is connected to the feeding groove 315; continuous feeding is required during the grinding process, and the feeding mechanism 700 is provided to meet the requirement of continuous grinding.

[0032] Figure 3 The illustration shows a specific embodiment of the present invention, in which the support 100 is fixed with a grinding cylinder 110, and the first grinding disc 310 and the second grinding disc 320 are both disposed inside the grinding cylinder 110; the lower end of the grinding cylinder 110 is provided with a discharge port; the placement of the first grinding disc 310 and the second grinding disc 320 inside the grinding cylinder 110 guides the discharge of the ground material, preventing the material from overflowing, and also facilitates the feeding mechanism 700 to feed the material, lifting the material to be ground to the upper end of the grinding cylinder 110, so as to facilitate its introduction into the feed port 311 for grinding.

[0033] As a specific embodiment of this utility model, the feeding mechanism 700 includes a feeding cylinder 710 and a feeding auger 730. The feeding auger 730 is rotatably installed inside the feeding cylinder 710. The upper end of the feeding cylinder 710 is connected to a feeding pipe, and the other end of the feeding pipe is connected to the grinding cylinder 110. By driving the feeding auger 730 to rotate, the bottom material is lifted through the feeding cylinder 710 into the grinding cylinder 110.

[0034] Figure 3 , Figure 6 The illustration shows a specific embodiment of the present invention, in which a guide plate 190 is fixed inside the grinding cylinder 110. The guide plate 190 is positioned above the first grinding disc 310 and below the feed pipe. The guide plate 190 guides the material into the feed inlet 311, effectively guiding the material and improving the feeding efficiency.

[0035] In a specific embodiment of this utility model, a hopper 750 is fixed at the bottom of the bracket 100, and the lower end of the feeding cylinder 710 is disposed in the hopper 750. The upper end of the feeding auger 730 is connected to the reversing gear 130 for transmission, so that the material is accumulated in the hopper 750, which facilitates the feeding auger 730 to lift and feed the material. There is no need for manual lifting and feeding operations. The feeding mechanism 700 is used for feeding, which is more stable and reliable.

[0036] Figures 1 to 3The illustration shows a specific embodiment of the present invention, in which a driven wheel 731 is coaxially fixed to the upper end of the feeding auger 730, and a driving wheel 131 is coaxially fixed to the reversing gear 130. The driven wheel 731 meshes with the driving wheel 131. The grinding assembly 300 transmits excess power to the feeding auger 730 through gear transmission, thereby improving energy utilization and achieving synchronous grinding and feeding to maintain the continuity of grinding and improve work efficiency.

[0037] Working principle: The drive shaft of the geared motor 500 drives the second grinding disc 320 to rotate relative to the support 100, causing the main gear 510 to rotate in the forward direction. The rotation of the main gear 510 drives the transformation gear 130 to rotate, causing the driven gear 150 to rotate in the reverse direction. The first grinding disc 310 rotates relative to the second grinding disc 320 under the drive of the driven gear 150. A single geared motor 500 synchronously realizes the forward and reverse rotation of the first grinding disc 310 and the second grinding disc 320. The investment in the gear reduction equipment reduces costs and provides the rotational speed of the material during grinding, further making the grinding more thorough. A grinding gap is provided between the first grinding disc 310 and the second grinding disc 320, and the grinding gap is formed by... The second grinding disc 320 gradually decreases in size from its center to its edge. The material to be ground is fed in through the feed port 311 on the upper surface of the first grinding disc 310. The material falls into the gap between the lower surface of the first grinding disc 310 and the upper surface of the second grinding disc 320. The material is ground when the first grinding disc 310 and the second grinding disc 320 move relative to each other. The ground material falls from the edge of the second grinding disc 320. The feed port 311 is located near the center of the first grinding disc 310. Since the linear velocity of the material is greater closer to the edge between the first grinding disc 310 and the second grinding disc 320, the grinding gap is smaller, and the grinding of the material is more thorough and faster, so that the material achieves the expected grinding effect when it is discharged.

[0038] The above embodiments are only used to illustrate the technical solution of this utility model, and are not intended to limit it.

Claims

1. An aluminum alloy modifier grinding device characterized by, Include: Support (100); Grinding assembly (300), the grinding assembly (300) includes first grinding disc (310) and second grinding disc (320), the lower surface of the first grinding disc (310) is opposite to the upper surface of the second grinding disc (320), the upper surface of the first grinding disc (310) is provided with feed inlet (311); Speed reducer motor (500), the drive shaft of the speed reducer motor (500) is coaxially fixedly connected with the second grinding disc (320), the second grinding disc (320) is rotatably connected with the support (100), the speed reducer motor (500) is coaxially fixed with main gear (510), the first grinding disc (310) is coaxially fixed with driven gear (150), the support (100) is rotatably installed with direction-changing gear (130), the main gear (510) and the driven gear (150) are respectively engaged with the direction-changing gear (130).

2. An aluminum alloy modifier grinding device according to claim 1, characterized by, The first grinding disc (310) is coaxially fixed with sliding sleeve (313), the driven gear (150) is coaxially fixed on the upper end of the sliding sleeve (313), the second grinding disc (320) is coaxially fixed with rotating shaft (321), the sliding sleeve (313) is rotatably sleeved on the outer surface of the rotating shaft (321), and the upper end of the rotating shaft (321) is coaxially fixedly connected with the drive shaft of the speed reducer motor (500).

3. An aluminum alloy modifier grinding device according to claim 2, wherein The support (100) is provided with a feeding mechanism (700) on one side for feeding the feed inlet (311), the lower surface of the first grinding disc (310) is attached to the upper surface of the second grinding disc (320), the lower surface of the first grinding disc (310) is provided with a feed chute (315), and the feed inlet (311) is communicated with the feed chute (315).

4. An aluminum alloy modifier grinding device according to claim 3, wherein The support (100) is fixed with a grinding material cylinder (110), and the first grinding disc (310) and the second grinding disc (320) are arranged in the grinding material cylinder (110); the lower end of the grinding material cylinder (110) is provided with a discharge port.

5. An aluminum alloy modifier grinding device according to claim 4, wherein The feeding mechanism (700) includes a feeding cylinder (710) and a feeding worm (730), the feeding worm (730) is rotatably installed in the feeding cylinder (710), the upper end of the feeding cylinder (710) is communicated with a material guide pipe, and the other end of the material guide pipe is communicated with the grinding material cylinder (110).

6. An aluminum alloy modifier grinding device according to claim 5, wherein The grinding material cylinder (110) is fixedly provided with a guide plate (190), the guide plate (190) is arranged above the first grinding disc (310), and the guide plate (190) is arranged below the material guide pipe.

7. An aluminum alloy modifier grinding device according to claim 5, wherein The support (100) is fixedly provided with a hopper (750), the lower end of the feeding cylinder (710) is arranged in the hopper (750), and the upper end of the feeding worm (730) is drivingly connected with the direction-changing gear (130).

8. An aluminum alloy modifier grinding device according to claim 5, wherein The upper end of the feeding worm (730) is coaxially fixed with a driven wheel (731), the direction-changing gear (130) is coaxially fixed with a driving wheel (131), and the driven wheel (731) is engaged with the driving wheel (131).