Dual-drive biomass resource tearing machine

By combining the dual tearing teeth and the rotating rolling scraper of the dual-drive system, the problems of insufficient material shredding and clogging of the discharge screen in the shredder are solved, achieving a more efficient crushing and feeding effect.

CN224072154UActive Publication Date: 2026-04-03GUANGXI HUAWAN NEW ENERGY TECH CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-09
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing shredders have poor material shredding efficiency and the discharge screen is prone to clogging, resulting in insufficient crushing and slow feeding speed.

Method used

The system employs a dual-drive system, which achieves dual tearing of biological resources through the coordinated rotation of the first tearing tooth and the rolling scraper. During discharge, a servo motor-driven beater bar beats the discharge screen to prevent clogging.

Benefits of technology

It improves the thoroughness of material crushing in the shredder, reduces the risk of clogging of the discharge screen, and increases the feeding speed.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224072154U_ABST
    Figure CN224072154U_ABST
Patent Text Reader

Abstract

The utility model discloses a dual-drive biomass resource tearing machine relates to tearing machine technical field, including tearing machine body, the top of tearing machine body is equipped with the feed mouth, the outer wall of tearing machine body is rotatingly connected with the coupling body, one end of coupling body is fixedly connected with the first tearing tooth that is located in tearing machine body, and the other end of coupling body is fixedly connected with the second tearing tooth that is located in tearing machine body. And one end of the first tearing tooth is fixedly connected with a driving gear, the outer wall of the driving gear is meshed with a connecting gear, and the rotating center of the connecting gear is fixedly connected with a second tearing tooth. By arranging the first tearing teeth and the rolling rubbing plate, when biological resources are placed in the tearing machine to be processed, the first three-phase asynchronous motor and the second three-phase asynchronous motor are started to respectively drive the first tearing teeth and the rolling rubbing plate to rotate and operate, and under the action of the side face tooth row and the swing beating tooth plate, the biological resources are subjected to double tearing movement; and the sufficiency of tearing the biological resources is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of shredding machine technology, specifically a dual-drive biomass resource shredding machine. Background Technology

[0002] Biomass resource reuse refers to the process of converting organic matter (such as crop straw, forestry waste, livestock and poultry manure, food processing waste, etc.) into energy, materials, or high-value-added products through physical, chemical, or biological technologies. When processing biomass resources such as crop straw, the first step is to shred the biomass resources using a shredder.

[0003] In the prior art, a shredder with publication number CN210449416U includes a frame, a shredding chamber, a hopper, a moving cutter roller, a drive mechanism, and a fixed cutter. This shredder also includes chip removal units located at both ends of the shredding chamber parallel to the extension direction of the moving cutter roller. Each chip removal unit includes a baffle parallel to a side wall of the shredding chamber perpendicular to the extension direction of the moving cutter roller, and a gap between the baffle and the side wall of the shredding chamber. A bearing seat is located on the side of the baffle away from the shredding chamber, and a bearing is embedded in the bearing seat. The end of the moving cutter roller shaft can pass through the shredding chamber axially and then sequentially through the gap and the baffle before being inserted into the bearing. This shredder, by setting a gap, prevents a small amount of shredded material falling from the gap between the roller shaft and the side wall of the shredding chamber during operation from directly entering the bearing. Instead, it enters the gap and eventually falls to the ground, effectively preventing shredded material from entering the bearing and extending its service life.

[0004] However, while this type of shredder can perform a good tearing operation on materials, it often uses a single shredding roller to tear the materials. This results in a low double tearing effect within the shredder, reducing the thoroughness of material crushing. At the same time, the patting and unblocking effect on the discharge screen is not high after long-term use, and the large pieces of debris can easily cause blockage on the surface of the discharge screen, reducing the material discharge speed.

[0005] Therefore, in view of this, we have studied and improved the existing structure to address its shortcomings, and proposed a dual-drive biomass resource shredder. Utility Model Content

[0006] The purpose of this utility model is to provide a dual-drive biomass resource shredder to solve the problems mentioned in the background art, such as the low dual shredding effect of materials in the shredder, the reduced crushing of materials in the shredder, and the low patting and unblocking effect of the discharge screen after long-term use.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a dual-drive biomass resource shredder, comprising a shredder body, a feeding port at the top of the shredder body, a coupling body rotatably connected to the outer wall of the shredder body, a first shredding tooth fixedly connected to one end of the coupling body and located inside the shredder body, a drive gear fixedly connected to one end of the first shredding tooth, a connecting gear meshing with the outer wall of the drive gear, a second shredding tooth fixedly connected to the rotation center of the connecting gear, a rolling scraper plate rotatably connected to the inner wall of the shredder body and located below the first shredding tooth, a swinging tooth plate fixedly connected to the outer wall of the rolling scraper plate, and a side tooth row fixedly connected to one side of the rolling scraper plate on the inner side wall of the shredder body.

[0008] Furthermore, a first three-phase asynchronous motor is provided on the outer wall of the tearing machine body, and a first transmission belt is fixedly connected to the output end of the first three-phase asynchronous motor. A reduction gearbox is provided at one end of the first transmission belt. A second three-phase asynchronous motor is provided on the outer wall of the tearing machine body, and a second transmission belt is fixedly connected to the output end of the second three-phase asynchronous motor and fixedly connected to the rotation center of the rolling scraper.

[0009] Furthermore, the first transmission belt is fixedly connected to the input shaft of the gearbox, and the coupling body is fixedly connected to the output shaft of the gearbox.

[0010] Furthermore, the first tearing tooth and the second tearing tooth are arranged in opposite directions of rotation, and the surface of the first tearing tooth is provided with eight teeth.

[0011] Furthermore, the side toothed rows are symmetrically arranged on both sides of the rolling scraper, and the swing toothed plates are arranged in a straight line on the outer wall of the rolling scraper.

[0012] Furthermore, a discharge screen is provided at the bottom of the shredding machine body, a servo motor is provided on the outer wall of the shredding machine body, a threaded rod is fixedly connected to the output end of the servo motor, a threaded slide rod is threadedly connected to the outer wall of the threaded rod and slidably connected to the outer wall of the shredding machine body, a pull rod is rotatably connected to the outer wall of the threaded slide rod, and a striking rod is rotatably connected to one end of the pull rod and slidably connected to the outer wall of the shredding machine body. A groove is provided at the connection between the outer wall of the shredding machine body and the striking rod.

[0013] Furthermore, the surface of the discharge screen is provided with discharge holes, and the beaters are symmetrically arranged on both sides of the discharge screen.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. The first tearing tooth and the rolling scraper plate of this utility model, when biological resources are put into the tearing machine for processing, the first three-phase asynchronous motor and the second three-phase asynchronous motor are turned on to drive the first tearing tooth and the rolling scraper plate to rotate. Under the action of the side tooth row and the swing tooth plate, the biological resources are subjected to a double tearing motion, which improves the fullness of tearing the biological resources.

[0016] 2. The striking rod provided in this utility model, when discharging fully shredded biological resources through the discharge screen, in order to prevent the mesh holes on the surface of the discharge screen from becoming clogged, the servo motor is turned on and the screw rod rotates to drive the striking rod to perform a reciprocating relative striking motion on the surface of the discharge screen, thereby reducing the effect of clogging the mesh holes on the surface of the discharge screen. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the tearing machine of this utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the tearing machine of this utility model from another direction;

[0019] Figure 3 This is a schematic diagram of the internal cross-sectional structure of the tearing machine of this utility model;

[0020] Figure 4 This is a schematic diagram of the position distribution structure of the rolling scraper of this utility model;

[0021] Figure 5 This is a schematic diagram of the position distribution structure of the striking rod of this utility model.

[0022] In the picture:

[0023] 1. Tear-off body; 2. Feed inlet; 3. First three-phase asynchronous motor; 4. First transmission belt; 5. Gearbox; 6. Coupling body; 7. First tear-off tooth; 8. Drive gear; 9. Connecting gear; 10. Second tear-off tooth; 11. Second three-phase asynchronous motor; 12. Second transmission belt; 13. Rolling scraper; 14. Side tooth row; 15. Swinging beater plate; 16. Discharge screen; 17. Servo motor; 18. Threaded rod; 19. Threaded slide bar; 20. Pulling rod; 21. Beating rod; 22. Slide groove. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Example 1:

[0026] like Figures 1-5 As shown, a dual-drive biomass resource shredder includes a shredder body 1, a feeding port 2 at the top of the shredder body 1, a coupling body 6 rotatably connected to the outer wall of the shredder body 1, a first shredding tooth 7 located inside the shredder body 1 fixedly connected to one end of the coupling body 6, a drive gear 8 fixedly connected to one end of the first shredding tooth 7, a connecting gear 9 meshing with the outer wall of the drive gear 8, a second shredding tooth 10 fixedly connected to the rotation center of the connecting gear 9, a rolling scraper 13 located below the first shredding tooth 7 rotatably connected to the inner wall of the shredder body 1, a swinging tooth plate 15 fixedly connected to the outer wall of the rolling scraper 13, and a side tooth row 14 located on one side of the rolling scraper 13 fixedly connected to the inner side wall of the shredder body 1.

[0027] like Figures 1-3 As shown, a first three-phase asynchronous motor 3 is provided on the outer wall of the tearing machine body 1. A first transmission belt 4 is fixedly connected to the output end of the first three-phase asynchronous motor 3. A reduction gearbox 5 is provided at one end of the first transmission belt 4. A second three-phase asynchronous motor 11 is provided on the outer wall of the tearing machine body 1. A second transmission belt 12 is fixedly connected to the output end of the second three-phase asynchronous motor 11 and fixedly connected to the rotation center of the rolling scraper 13, which plays the role of driving the first tearing tooth 7 and the rolling scraper 13 to rotate in a dual-drive manner.

[0028] like Figure 2 As shown, the first transmission belt 4 is fixedly connected to the input shaft of the reduction gearbox 5, and the coupling body 6 is fixedly connected to the output shaft of the reduction gearbox 5. The fixed connection between the first transmission belt 4 and the input shaft of the reduction gearbox 5 facilitates the rotation of the first tearing tooth 7.

[0029] like Figure 4 As shown, the first tearing tooth 7 and the second tearing tooth 10 are arranged in opposite directions of rotation, and the surface of the first tearing tooth 7 is provided with eight teeth, which is beneficial to fully tearing biological resources by means of the opposite rotation directions of the first tearing tooth 7 and the second tearing tooth 10.

[0030] like Figure 3 As shown, the side toothed rows 14 are symmetrically arranged on both sides of the rolling scraper 13, and the swing toothed plates 15 are arranged in a straight line on the outer wall of the rolling scraper 13. This arrangement of the side toothed rows 14 on both sides of the rolling scraper 13 further enhances the tearing effect on biological resources.

[0031] like Figure 5As shown, a discharge screen 16 is provided at the bottom of the shredding machine body 1, and a servo motor 17 is provided on the outer wall of the shredding machine body 1. A threaded rod 18 is fixedly connected to the output end of the servo motor 17. A threaded slide rod 19 is threadedly connected to the outer wall of the threaded rod 18 and is slidably connected to the outer wall of the shredding machine body 1. A pulling rod 20 is rotatably connected to the outer wall of the threaded slide rod 19. A striking rod 21 is rotatably connected to one end of the pulling rod 20 and is slidably connected to the outer wall of the shredding machine body 1. A groove 22 is provided at the connection between the outer wall of the shredding machine body 1 and the striking rod 21. When the fully shredded biological resources are fed through the discharge screen 16, in order to prevent the mesh holes on the surface of the discharge screen 16 from becoming clogged, the servo motor 17 is turned on and the rotation of the threaded rod 18 drives the striking rod 21 to perform a reciprocating relative striking motion on the surface of the discharge screen 16, thereby reducing the effect of clogging the mesh holes on the surface of the discharge screen 16.

[0032] like Figure 5 As shown, the surface of the discharge screen 16 is provided with discharge holes, and the beaters 21 are symmetrically arranged on both sides of the discharge screen 16. This arrangement of the beaters 21 on both sides of the discharge screen 16 helps to reduce the clogging of the mesh holes on the surface of the discharge screen 16.

[0033] Working principle: When using this dual-drive biomass resource shredder, firstly, the first three-phase asynchronous motor 3 is turned on and connected to the first transmission belt 4 and the reduction gearbox 5, driving the first shredding tooth 7, which is fixedly connected to the coupling body 6, to rotate. Through the meshing connection of the drive gear 8 and the connecting gear 9, the second shredding tooth 10 is driven to rotate, thus playing a role in the initial shredding of biological resources (crop straw, weeds, etc.). At the same time, the second three-phase asynchronous motor 11 is turned on and connected to the second transmission belt 12, driving the rolling scraper 13 to rotate. Under the action of the side tooth row 14, the initially shredded biological resources are further shredded.

[0034] Finally, when discharging the fully shredded biological resources through the discharge screen 16, in order to prevent the mesh holes on the surface of the discharge screen 16 from becoming clogged, the servo motor 17 is turned on, and the rotation of the threaded rod 18 drives the threaded slide rod 19 to slide along the outer wall of the shredder body 1. The rotation of the pull rod 20 drives the striking rod 21 to slide along the inner wall of the slide groove 22, performing a reciprocating relative striking motion on the surface of the discharge screen 16, thereby reducing the clogging of the mesh holes on the surface of the discharge screen 16.

[0035] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A double drive biomass resource defibrator comprising a defibrator body (1), characterized in that, The top of the tearing machine body (1) is provided with a feeding port (2), the outer wall of the tearing machine body (1) is rotationally connected with a shaft coupling body (6), one end of the shaft coupling body (6) is fixedly connected with a first tearing tooth (7) located inside the tearing machine body (1), one end of the first tearing tooth (7) is fixedly connected with a driving gear (8), the outer wall of the driving gear (8) is engaged with a connecting gear (9), the rotation center of the connecting gear (9) is fixedly connected with a second tearing tooth (10), the inner wall of the tearing machine body (1) is rotationally connected with a rolling bracket (13) located below the first tearing tooth (7), the outer wall of the rolling bracket (13) is fixedly connected with a swinging tooth plate (15), the inner side wall of the tearing machine body (1) is fixedly connected with a side tooth row (14) located on one side of the rolling bracket (13).

2. A dual drive biomass resource defibrator as claimed in claim 1, wherein, The outer wall of the tearing machine body (1) is provided with a first three-phase asynchronous motor (3), the output end of the first three-phase asynchronous motor (3) is fixedly connected with a first transmission belt (4), one end of the first transmission belt (4) is provided with a speed reducer body (5), the outer wall of the tearing machine body (1) is provided with a second three-phase asynchronous motor (11), the output end of the second three-phase asynchronous motor (11) is fixedly connected with a second transmission belt (12) fixedly connected with the rotation center of the rolling bracket (13).

3. A dual drive biomass resource defibrator as claimed in claim 2, wherein, The first transmission belt (4) and the input shaft of the speed reducer body (5) are fixedly connected, and the shaft coupling body (6) and the output shaft of the speed reducer body (5) are fixedly connected.

4. The dual drive biomass resource defiberizer of claim 1, wherein, The rotation directions of the first tearing tooth (7) and the second tearing tooth (10) are oppositely arranged, and the surface of the first tearing tooth (7) is provided with eight teeth.

5. The dual drive biomass resource defiberizer of claim 1, wherein, The side tooth row (14) is symmetrically arranged on both sides of the rolling bracket (13), and the swinging tooth plate (15) is linearly arranged on the outer wall of the rolling bracket (13).

6. A dual drive biomass resource defibrator as claimed in claim 1, wherein, The bottom of the tearing machine body (1) is provided with a discharge screen (16), the outer wall of the tearing machine body (1) is provided with a servo motor (17), the output end of the servo motor (17) is fixedly connected with a threaded rod (18), the outer wall of the threaded rod (18) is threadedly connected with a threaded sliding rod (19) slidingly connected with the outer wall of the tearing machine body (1), the outer wall of the threaded sliding rod (19) is rotationally connected with a pulling rod (20), one end of the pulling rod (20) is rotationally connected with a beating rod (21) slidingly connected with the outer wall of the tearing machine body (1), and the outer wall of the tearing machine body (1) is provided with a sliding groove (22) at the connection part of the beating rod (21).

7. A dual drive biomass resource defibrator as claimed in claim 6, wherein, The surface of the discharge screen (16) is provided with a discharge hole, and the beating rod (21) is symmetrically arranged on both sides of the discharge screen (16).

Citation Information

Patent Citations

  • Shredder

    CN210449416U