Leftover material crushing and conveying device and leftover material crushing and conveying machine
By separating the edge material crushing and conveying device from the heating module and the reshaping module, the problems of overheating and electrical failures caused by dust ingress are solved, thereby improving safety and efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-01
- Publication Date
- 2026-04-03
AI Technical Summary
In the existing technology, the edge material crushing and conveying device is integrated with the heating module and the reshaping module, which causes dust to enter the heating module and the reshaping module, resulting in overheating and electrical failures.
The edge material crushing and conveying device is set up separately from the heating module and the reshaping module. Through the combined action of the crushing module and the conveying module, dust is prevented from entering the heating module and the reshaping module.
Ensure the safety of the heating module and reshaping module, improve the efficiency of edge material recycling, reduce dust, improve the construction environment, and reduce health hazards.
Smart Images

Figure CN224072193U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of toy processing technology, and in particular to an edge material crushing and conveying device and an edge material crushing and conveying machine. Background Technology
[0002] Currently, to ensure economic efficiency in toy production, scrap materials generated during manufacturing are typically subjected to secondary processing such as crushing, heating, and reshaping to reduce production costs. However, existing scrap crushing and conveying devices are usually integrated with heating and reshaping modules. The scrap materials are crushed by the crushing and conveying device, and then reshaped by the heating and reshaping modules. Because the crushing process generates a large amount of dust, and the integration of the crushing and conveying device with the heating and reshaping modules allows dust to directly enter these modules, potentially causing overheating and electrical malfunctions. Utility Model Content
[0003] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes an edge material crushing and conveying device and an edge material crushing conveyor. By separating the edge material crushing and conveying device from the heating module and the reshaping module, the dust generated from crushing toy edge materials is prevented from entering the heating module and the reshaping module.
[0004] On one hand, the edge material crushing and conveying device according to an embodiment of the present utility model includes:
[0005] A power supply module is provided to supply power to the edge material crushing and conveying device.
[0006] A crushing module is connected to the power supply module. The crushing module is provided with a first housing. The first housing is provided with a feeding hopper, a feeding channel and a crushing channel arranged from top to bottom. The feeding channel is connected to the feeding hopper and the crushing channel respectively. The feeding hopper is used to transport the edge material into the first housing. The feeding channel is used to transport the edge material into the crushing channel. The crushing channel is used to crush the edge material to obtain crushed edge material.
[0007] A transport module is connected to the outlet of the crushing module, and the transport module is used to transport the crushed scrap.
[0008] According to some embodiments of the present invention, the crushing module is provided with a pneumatic device, and a first opening is provided on one side of the crushing channel. The pneumatic device is connected to the crushing channel through the first opening, and the pneumatic device is used to blow the crushed edge material into the transport module.
[0009] According to some embodiments of the present invention, the crushing module is further provided with a movable support, the movable support being provided with a first support plate, a plurality of support columns and a plurality of support beams, the upper side of the first support plate being connected to the crushing module, one end of the plurality of support columns being connected to the lower side of the first support plate, and the other end of the plurality of support columns being connected to the support beams.
[0010] According to some embodiments of the present invention, the pneumatic device is provided with a control and adjustment unit and a switching unit. The control and adjustment unit is used to adjust the wind speed of the pneumatic device, and the switching unit is used to turn the pneumatic device on or off.
[0011] According to some embodiments of the present invention, movable pulleys are provided on the side of the plurality of supporting beams away from the supporting column.
[0012] According to some embodiments of the present invention, the bottom of the crushing channel is provided with a plurality of first protruding planes, one end of each of the plurality of first protruding planes is connected to the crushing channel, and the other end of the plurality of first protruding planes forms a second opening, which is connected to the transport module.
[0013] According to some embodiments of the present invention, the transport module is provided with a transport pipe, which is connected to the second opening.
[0014] On the other hand, this utility model embodiment also proposes an edge material crushing and conveying machine, including the edge material crushing and conveying device as described in the first aspect.
[0015] The edge material crushing and conveying device and edge material crushing and conveyor according to the embodiments of the present utility model have at least the following beneficial effects:
[0016] The system includes a power supply module for supplying power to the edge material crushing and conveying device; a crushing module connected to the power supply module, comprising a first housing containing a feed hopper, a feed channel, and a crushing channel arranged sequentially from top to bottom. The feed channel is connected to both the feed hopper and the crushing channel. The feed hopper conveys edge material into the first housing, the feed channel conveys edge material into the crushing channel, and the crushing channel crushes the edge material to obtain crushed edge material; and a transport module connected to the outlet of the crushing module for transporting the crushed edge material. According to the technical solution of this embodiment, by separating the edge material crushing and conveying device from the heating module and the reshaping module, the crushed edge material is transported under the combined action of the crushing module and the transport module, preventing dust generated during toy edge material crushing from entering the heating module and the reshaping module, thereby ensuring the safety of the heating module and the reshaping module.
[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0018] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0019] Figure 1 This is a schematic diagram of the overall structure of the edge material crushing and conveying device according to an embodiment of the present utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the movable support according to an embodiment of the present utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the first protruding plane and the second opening in an embodiment of the present invention. Detailed Implementation
[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0023] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" or "second" is used in the description, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the number of indicated technical features, or implicitly indicating the order of the indicated technical features.
[0024] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0025] Reference Figures 1 to 3This utility model embodiment proposes an edge material crushing and conveying device, including a power supply module 100 for supplying power to the edge material crushing and conveying device; a crushing module 200 connected to the power supply module 100, the crushing module 200 having a first housing 210, inside the first housing 210 arranged sequentially from top to bottom a feeding hopper 220, a feeding channel 230 and a crushing channel 240, the feeding channel 230 being connected to both the feeding hopper 220 and the crushing channel 240, the feeding hopper 220 for conveying edge material into the first housing 210, the feeding channel 230 for conveying edge material into the crushing channel 240, the crushing channel 240 for crushing the edge material to obtain crushed edge material; and a transport module 300 connected to the outlet of the crushing module 200 for transporting the crushed edge material. According to the technical solution of this embodiment, by separating the edge material crushing and conveying device from the heating module and the reshaping module, the crushed edge material is conveyed under the joint action of the crushing module 200 and the conveying module 300, thus preventing the dust generated during the crushing of toy edge material from entering the heating module and the reshaping module, thereby ensuring the safety of the heating module and the reshaping module.
[0026] It should be noted that the crushing module 200 mainly consists of a first housing 210, a feed hopper 220, a feed channel 230, and a crushing channel 240. The first housing 210 is the main structure of the crushing module 200, providing a foundation for the installation and support of the power supply module 100 and the transport module 300. The feed hopper 220 is located at the top of the first housing 210 and is used to receive the edge material to be crushed. The feed channel 230 connects the feed hopper 220 and the crushing channel 240, respectively, and is used to guide and transport the edge material. Furthermore, the crushing channel 240 is equipped with a crushing mechanism (such as a crushing roller, hammer, or blade) for crushing the edge material. When the edge material is fed into the feed hopper 220, under the action of gravity, it enters the crushing channel 240 through the feed channel 230. Inside the crushing channel 240, the crushing mechanism performs high-speed rotating impact, collision, or shearing operations on the edge material to break it into fine particles.
[0027] This embodiment separates the edge material crushing device and transports the crushed edge material, preventing dust generated during crushing from entering the heating and reshaping modules, thus ensuring their safety. Furthermore, the edge material crushing and conveying device integrates the crushing and conveying processes, enabling continuous processing and rapid transport of edge materials, improving recycling efficiency, reducing manual intervention and waiting time, and reducing the difficulty of edge material collection and recycling while ensuring effective crushing. In addition, the crushing module 200, under the protection of the first housing 210, achieves a sealed design and dust removal, effectively reducing dust emission and leakage during edge material crushing, thereby improving the working environment and reducing the health hazards of dust to operators.
[0028] Those skilled in the art will understand that the crushing mechanism inside the crushing module 200 can be adjusted and optimized according to different edge material characteristics and crushing requirements. By selecting appropriate crushing methods and parameter settings, precise crushing and particle size control of edge materials can be achieved.
[0029] Furthermore, the edge material crushing device is also equipped with additional functional modules such as a dust removal system, a cooling system, and a screening system to meet the usage requirements in different scenarios.
[0030] The crushing module 200 is equipped with a pneumatic device 250. A first opening 251 is provided on one side of the crushing channel 240. The pneumatic device 250 is connected to the crushing channel 240 through the first opening 251. The pneumatic device 250 is used to blow the crushed edge material into the transport module 300.
[0031] It should be noted that the pneumatic device 250 in the crushing module 200 is connected to the crushing channel 240 through the first opening 251. When the pneumatic device 250 is started, airflow is generated. The airflow enters the crushing channel 240 through the first opening 251. In the crushing channel 240, the crushed edge material is effectively blown up and transported to the transport module 300 along a predetermined path under the impact and pushing action of the airflow.
[0032] It should be noted that the pneumatic device 250 can quickly blow the crushed edge material out of the crushing channel 240, reducing the residence time of the edge material in the crushing channel 240. Furthermore, the pneumatic device 250 blows the crushed edge material directly into the transport module 300, achieving a seamless connection between crushing and transport, simplifying the operation process of edge material crushing and transport, and thus improving the automation level of the edge material crushing and transport device.
[0033] Furthermore, by incorporating the pneumatic device 250, the need for manual cleaning and transportation of crushed edge materials can be effectively reduced. While ensuring the automation requirements of the edge material crushing and conveying device, the safety of edge material crushing and conveying is also improved. In addition, the pneumatic device 250 can adapt to different types and particle sizes of crushed edge materials, achieving effective conveying of different materials by adjusting the intensity and direction of the airflow.
[0034] The crushing module 200 is also provided with a movable support 260. The movable support 260 is provided with a first support plate 261, multiple support columns 262 and multiple support beams 263. The upper side of the first support plate 261 is connected to the crushing module 200, one end of the multiple support columns 262 is connected to the lower side of the first support plate 261, and the other end of the multiple support columns 262 is connected to the support beams 263.
[0035] It should be noted that, through the reasonable layout of the support columns 262 and support beams 263, the movable support 260 can provide stable support for the crushing module 200, ensuring the stability and safety of the edge material crushing and conveying device during operation. The movable support 260 allows the crushing module 200 to be easily moved and positioned, improving work efficiency and flexibility. The movable support 260 reduces the direct contact between the crushing module 200 and the ground, thereby reducing damage caused by uneven ground or vibration. Simultaneously, the design of the support columns 262 and support beams 263 also plays a role in buffering and shock absorption, further protecting the safe operation of the crushing module 200. The movable support 260 allows the crushing module 200 to be suitable for more diverse working environments and scenarios. For example, in situations requiring the handling of large quantities of bulk materials or frequent changes in work location, the movable support 260 provides a more flexible and efficient solution.
[0036] The pneumatic device 250 is equipped with a control and adjustment unit 252 and a switch unit 253. The control and adjustment unit 252 is used to adjust the wind speed of the pneumatic device 250, and the switch unit 253 is used to turn the pneumatic device 250 on or off.
[0037] It should be noted that by precisely adjusting the air speed of the pneumatic device 250, the toy scraps are effectively blown to the transport module 300 after being crushed, reducing the risk of material retention and blockage, thereby improving the processing efficiency of the scraps. The control and adjustment unit 252 can adjust the air speed of the pneumatic device 250 according to actual needs, thereby avoiding unnecessary energy waste. When conveying lightweight or fragile toy scraps, the air speed can be appropriately reduced to reduce energy consumption and noise. By precisely controlling the air speed of the pneumatic device 250, the stability of the conveying process is maintained, avoiding material splashing or accumulation caused by excessive or insufficient air speed.
[0038] Furthermore, the switch unit 253 allows operators to easily control the opening and closing of the pneumatic device 250 without manual intervention or additional control equipment. In emergencies, operators can quickly cut off the power or air pressure source of the pneumatic device 250 using the switch unit 253 to prevent accidents or damage. The switch unit 253 is adaptable to different models and specifications of pneumatic devices 250, giving the toy scrap crushing and conveying device better versatility and scalability.
[0039] A movable pulley 264 is provided on the side of the support beam 263 away from the support column 262. It should be noted that the use of the movable pulley 264 greatly reduces frictional resistance, allowing the support beam 263 and its connected components to move more easily along a preset position, improving movement efficiency. For example, when cleaning, inspection, or maintenance of the equipment is required, operators can easily move the support beam 263 and its connected components without complex disassembly and reinstallation work. The design of the movable pulley 264 allows the toy scrap crushing and conveying device to adapt to different working environments and site conditions. For instance, when the equipment position or layout needs to be adjusted, the support beam 263 and its connected components can be easily moved to meet actual needs.
[0040] The bottom of the crushing channel 240 is provided with a plurality of first protruding planes 241, one end of each of the plurality of first protruding planes 241 being connected to the crushing channel 240, and the other end of the plurality of first protruding planes 241 forming a second opening 242, which is connected to the transport module 300.
[0041] It should be noted that the design of the first raised surface 241 allows the edge material to be guided more quickly to the second opening 242 after crushing, and then into the transport module 300. This reduces the residence time of the edge material in the crushing channel 240, improving the overall conveying efficiency. The other end of the multiple first raised surfaces 241 forms the second opening 242, through which the crushed edge material is conveyed to the remaining functional modules, ensuring a stable flow of the edge material during conveying. This avoids blockage or accumulation of edge material, ensuring continuous and stable operation of the equipment, and enabling the toy edge material crushing and conveying device to better adapt to different types and shapes of toy edge materials. Regardless of the size, shape, or hardness of the material, the second opening 242 formed by the multiple first raised surfaces 241 can effectively guide it into the transport module 300, thereby improving the adaptability and flexibility of the equipment.
[0042] The transport module 300 is equipped with a transport pipe 310, which is connected to the second opening 242. It should be noted that the transport pipe 310 allows the shredded toy scraps to be continuously transported from the shredding channel 240 to the subsequent processing area, improving the overall transport efficiency of the device. Transporting through the pipe 310 effectively reduces scrap loss during transport. Furthermore, the enclosed structure of the transport pipe 310 prevents the shredded scraps from scattering or being lost, ensuring that the scraps arrive at their designated location intact. The transport pipe 310 can be flexibly arranged in areas with limited or complex space, thus optimizing space utilization. This makes the entire device more compact, efficient, and effectively reduces the floor space required.
[0043] Furthermore, compared to traditional conveying methods (such as belt conveyors), the enclosed structure of the transport pipeline 310 effectively isolates noise and dust, providing a more comfortable working environment for operators. The transport pipeline 310 also improves the safety of the entire device. Due to the enclosed and robust structure of the pipeline, the risk of operators coming into direct contact with the crushed material is reduced, thereby lowering the probability of safety accidents.
[0044] On the other hand, this utility model embodiment also proposes an edge material crushing and conveying machine, including the edge material crushing and conveying device as described in the above aspect.
[0045] In the description of this specification, references to terms such as "one embodiment," "further embodiment," "some specific embodiments," or "some examples," etc., indicate that a specific feature, structure, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0046] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A side trim pulverizing and conveying apparatus, characterized by, The utility model relates to a side material crushing conveying device, which comprises the following parts: a power supply module for powering the side material crushing conveying device; a crushing module connected with the power supply module, the crushing module is provided with a first shell, the first shell is sequentially provided with a feeding hopper, a feeding channel and a crushing channel from top to bottom, the feeding channel is connected with the feeding hopper and the crushing channel respectively, the feeding hopper is used for conveying the side material into the first shell, the feeding channel is used for conveying the side material into the crushing channel, and the crushing channel is used for crushing the side material to obtain crushed side material; a transportation module connected with the outlet of the crushing module, the transportation module is used for transporting the crushed side material.
2. The edge trim comminution and delivery device of claim 1, wherein, The crushing module is provided with a pneumatic device, one side of the crushing channel is provided with a first opening, the pneumatic device is connected with the crushing channel through the first opening, and the pneumatic device is used for blowing the crushed side material into the transportation module.
3. The edge trim comminution and delivery device of claim 2, wherein, The crushing module is also provided with a moving support, the moving support is provided with a first support plate, a plurality of support columns and a plurality of support cross beams, the upper side of the first support plate is connected with the crushing module, one end of the plurality of support columns is connected with the lower side of the first support plate, and the other end of the plurality of support columns is connected with the support cross beams.
4. The edge trim comminution and delivery device of claim 2, wherein, The pneumatic device is provided with a control adjusting unit and a switch unit, the control adjusting unit is used for adjusting the wind speed of the pneumatic device, and the switch unit is used for turning on or off the pneumatic device.
5. The edge trim comminution and delivery device of claim 3, wherein, The plurality of support cross beams are provided with moving pulleys away from one side of the support columns.
6. The edge trim macerating conveyor of claim 1, wherein, The bottom of the crushing channel is provided with a plurality of first convex planes, one end of the plurality of first convex planes is connected with the crushing channel, the other end of the plurality of first convex planes forms a second opening, and the second opening is connected with the transportation module.
7. The edge trim comminution and delivery device of claim 6, wherein, The transportation module is provided with a transportation pipeline connected with the second opening.
8. A side trim macerator conveyor characterized by, The utility model relates to a side material crushing conveying device, which comprises the following parts: The utility model relates to a side material crushing conveying device, which comprises the following parts: