LED display screen module surface coating device
By designing a surface coating device for LED display modules that includes a supporting base plate, a limiting mechanism, and spraying components, the problem of time-consuming and labor-intensive manual pushing was solved, achieving automated coating and efficient coating results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-04-03
AI Technical Summary
Existing LED display coating devices require manual pushing of the display panel, which is time-consuming, labor-intensive, and impractical.
An LED display module surface coating device was designed, comprising a supporting base plate, a first supporting frame, a frame, a drying mechanism, a lifting mechanism, a spraying mechanism, and a guide plate. The device achieves precise positioning, multi-directional spraying, and automated operation of the module through a limiting mechanism and spraying components, while reducing manual handling by combining the guide plate.
The system enables automated coating of LED display modules, improving coating uniformity and quality, reducing manual labor, and increasing work efficiency.
Smart Images

Figure CN224072388U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of LED display screen spraying, and specifically to a surface coating device for LED display screen modules. Background Technology
[0002] A monitor is a computer's I / O device, or output device. It is a display tool that shows electronic documents onto a screen via a specific transmission device. It can be categorized into cathode ray tube monitors (CRT), plasma display panels (PDP), and liquid crystal displays (LCD).
[0003] Chinese Patent No. CN221413686U discloses a coating device for a display panel surface. This device uses a motor-controlled transmission assembly in conjunction with a cylinder to move a spray nozzle, automatically applying a coating material to the display panel that needs repair. This ensures the coating material is evenly applied to the display panel surface. However, this coating device has the following problems: during the LED display screen spraying process, the display panel needs to be manually moved under the spray nozzle, which is time-consuming and labor-intensive, hindering the saving of manpower and resources, and resulting in poor practicality. Utility Model Content
[0004] The purpose of this invention is to address the above-mentioned shortcomings and provide a surface coating device for LED display modules.
[0005] The purpose of this utility model is achieved through the following means: a surface coating device for an LED display module, comprising:
[0006] Support base plate;
[0007] A first support frame is fixedly installed on the support base plate;
[0008] The frame has one end movably mounted on the first support frame. The upper surface of the frame is provided with a first stepped groove and a second stepped groove from top to bottom. Four sets of corresponding first limiting mechanisms are installed at both ends of the first stepped groove and the second stepped groove. Two support rods are fixedly installed on the second stepped groove. A first limiting component is installed at the end of the frame away from the first support frame.
[0009] A drying mechanism is mounted on the supporting base plate. The drying mechanism includes a hot air blower, a second support frame, a conveying assembly, and a second limiting assembly. The hot air blower is mounted on the second support frame. The conveying assembly includes a conveying motor and a conveying shaft. The conveying motor is mounted on one side of the second support frame, and the conveying shaft is mounted on the second support frame below the hot air blower. One end of the conveying shaft is movably connected to the conveying motor.
[0010] A lifting mechanism, comprising a first hydraulic rod and a first hydraulic cylinder, wherein the first hydraulic rod is movably mounted between the frame and the first hydraulic cylinder, and the end of the first hydraulic cylinder away from the first hydraulic rod is movably mounted on the support base plate;
[0011] The spraying mechanism includes four spraying components, and each adjacent spraying component is connected to the other via a first water pipe.
[0012] A guide plate is mounted obliquely on the supporting base plate via support legs.
[0013] Furthermore, a fixed seat that mates with the frame is installed on the first support frame. The frame is mounted on the fixed seat via a pivot, and the frame can move up and down on the support seat via the pivot.
[0014] Furthermore, the first limiting component includes a first cylinder, a first telescopic rod, and a first stop. The bottom of the frame is provided with a first bracket for mounting the first cylinder. The first telescopic rod is installed between the first cylinder and the first stop. The first stop is provided with a limiting part. One end of the first stop can penetrate to the surface of the first stepped groove. The first stop can be adjusted up and down on the first stepped groove through the first telescopic rod of the first cylinder.
[0015] Furthermore, the end of the support rod away from the first stop is provided with a through groove, through which the sprayed liquid on the second stepped groove can be easily discharged.
[0016] Furthermore, the first limiting mechanism includes a second hydraulic cylinder, a second hydraulic rod, and a limiting plate. One end of the second hydraulic rod is movably connected to the second hydraulic cylinder, and the other end of the second hydraulic rod is connected to the limiting plate. Several rolling wheels are movably installed on the side of the limiting plate away from the hydraulic cylinder. The rolling wheels are mounted on the limiting plate through connecting parts. By setting the limiting plate, the LED display module can be limited. Then, by setting several rolling wheels, the LED display module can be guided to slide forward.
[0017] Furthermore, the second limiting component includes a second cylinder, a second telescopic rod, and a second stop. The second cylinder is mounted on the second support frame, and the second telescopic rod is installed between the second cylinder and the second stop. By setting the second stop, the LED display module can be intercepted to prevent it from gradually sliding out of the first stepped groove due to gravity.
[0018] Furthermore, the spraying assembly includes a second bracket, a second water pipe, and several spray nozzles. The spray nozzles are all mounted on the second water pipe. One end of the second water pipe is mounted on the second bracket, and the other end of the second water pipe is connected to the first water pipe. By setting four sets of second water pipes, the surface of the LED display module can be sprayed simultaneously.
[0019] Furthermore, three discharge nozzles are installed on the side of the frame near the guide plate, one end of each discharge nozzle is connected to the second stepped groove, and a switch is provided on each discharge nozzle.
[0020] The beneficial effects of this invention are as follows: By movably mounting the frame at one end on the first support frame, and combining it with the first hydraulic rod and first hydraulic cylinder in the lifting mechanism, the frame can achieve flexible angle adjustment. The tilt angle of the frame can be adjusted according to different coating requirements, making the coating process more precise and improving the uniformity and quality of the coating. Four sets of corresponding first limiting mechanisms installed at both ends of the first stepped groove can accurately position and limit the LED display module placed in the groove, preventing movement of the module during coating and ensuring the accuracy of the coating position. By setting four sets of spraying components, multi-directional and multi-angle spraying can be achieved, ensuring that the surface of the LED display module is uniformly covered by the coating material. The coordinated work of multiple spraying components not only improves spraying efficiency but also allows for adjustment of the spraying parameters of each component to meet different coating requirements. The guide plate provides guidance for the coated and dried LED display modules, facilitating collection and organization by operators. The angled design allows the modules to slide naturally along the guide plate, reducing manual handling and improving work efficiency. Attached Figure Description
[0021] Figure 1 This is a three-dimensional structural diagram of an LED display module surface coating device according to the present invention;
[0022] Figure 2 This is a three-dimensional structural diagram of an LED display module surface coating device according to the present invention;
[0023] Figure 3 This is a three-dimensional structural diagram of an LED display module surface coating device according to the present invention;
[0024] Figure 4 This is a three-dimensional structural diagram of an LED display module surface coating device according to the present invention;
[0025] Figure 5 This is a front view of the first limiting component in the surface coating device for an LED display module according to this utility model.
[0026] In the diagram, 1. Support base plate; 2. First support frame; 3. Frame body; 4. First stepped groove; 5. Second stepped groove; 6. Support rod; 7. Hot air blower; 8. Second support frame; 9. Conveyor motor; 10. Conveyor shaft; 11. First hydraulic rod; 12. First hydraulic cylinder; 13. First water pipe; 14. Guide plate; 15. Fixed seat; 16. Rotating shaft; 17. First cylinder; 18. First telescopic rod; 19. First stop; 20. First bracket; 21. Limiting part; 22. Through groove; 23. Second hydraulic cylinder; 24. Second hydraulic rod; 25. Limiting plate; 26. Rolling wheel; 27. Connecting part; 28. Second cylinder; 29. Second telescopic rod; 30. Second stop; 31. Second bracket; 32. Second water pipe; 33. Spray nozzle; 34. Discharge nozzle; 35. Switch. Detailed Implementation
[0027] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.
[0028] Please see Figures 1-5 The specific implementation of an LED display module surface coating device includes:
[0029] Support plate 1;
[0030] A first support frame 2 is fixedly installed on the support base plate 1. A fixed seat 15 that cooperates with the frame 3 is installed on the first support frame 2. The frame 3 is installed on the fixed seat 15 via a pivot 16, and the frame 3 can move up and down on the support seat via the pivot 16.
[0031] The frame 3 has one end movably mounted on the first support frame 2. The upper surface of the frame 3 has a first stepped groove 4 and a second stepped groove 5 arranged sequentially from top to bottom. Four sets of corresponding first limiting mechanisms are installed at both ends of the first stepped groove 4 located at the second stepped groove 5. Two support rods 6 are fixedly installed on the second stepped groove 5. A first limiting component is installed at the end of the frame 3 away from the first support frame 2. Three discharge nozzles 34 are installed on the side of the frame 3 closest to the guide plate 14. One end of each discharge nozzle 34 communicates with the second stepped groove 5, and a switch 35 is provided on each discharge nozzle 34.
[0032] A drying mechanism is installed on the supporting base plate 1. The drying mechanism includes a hot air blower 7, a second support frame 8, a conveying assembly, and a second limiting assembly. The hot air blower 7 is installed on the second support frame 8. The conveying assembly includes a conveying motor 9 and a conveying shaft 10. The conveying motor 9 is installed on one side of the second support frame 8. The conveying shaft 10 is installed on the second support frame 8 below the hot air blower 7. One end of the conveying shaft 10 is movably connected to the conveying motor 9.
[0033] The lifting mechanism includes a first hydraulic rod 11 and a first hydraulic cylinder 12. The first hydraulic rod 11 is movably installed between the frame 3 and the first hydraulic cylinder 12, and the end of the first hydraulic cylinder 12 away from the first hydraulic rod 11 is movably installed on the support base plate 1.
[0034] The spraying mechanism includes four spraying components, and each adjacent spraying component is connected to the other via a first water pipe 13.
[0035] Guide plate 14, which is mounted obliquely on the support base plate 1 by means of support legs.
[0036] The first limiting component includes a first cylinder 17, a first telescopic rod 18, and a first stop 19. The bottom of the frame 3 is provided with a first bracket 20 for mounting the first cylinder 17. The first telescopic rod 18 is installed between the first cylinder 17 and the first stop 19. The first stop 19 has a limiting part 21, and one end of the first stop 19 can penetrate to the surface of the first stepped groove 4. The first stop 19 is adjusted in height on the first stepped groove 4 via the first telescopic rod 18 of the first cylinder 17. A through groove 22 is provided at the end of the support rod 6 away from the first stop 19, allowing the sprayed liquid on the second stepped groove 5 to drain easily through the through groove 22.
[0037] The first limiting mechanism includes a second hydraulic cylinder 23, a second hydraulic rod 24, and a limiting plate 25. One end of the second hydraulic rod 24 is movably connected to the second hydraulic cylinder 23, and the other end of the second hydraulic rod 24 is connected to the limiting plate 25. Several rolling wheels 26 are movably installed on the side of the limiting plate 25 away from the hydraulic cylinder. The rolling wheels 26 are mounted on the limiting plate 25 through connecting parts 27. By setting the limiting plate 25, the LED display module can be limited. Then, by setting several rolling wheels 26, the LED display module can be guided to slide forward.
[0038] The second limiting component includes a second cylinder 28, a second telescopic rod 29, and a second stop 30. The second cylinder 28 is mounted on the second support frame 8, and the second telescopic rod 29 is mounted between the second cylinder 28 and the second stop 30. By setting the second stop 30, the LED display module can be intercepted to prevent it from gradually sliding out of the first stepped groove 4 due to gravity.
[0039] The spraying assembly includes a second bracket 31, a second water pipe 32, and several spray nozzles 33. The spray nozzles 33 are all mounted on the second water pipe 32. One end of the second water pipe 32 is mounted on the second bracket 31, and the other end of the second water pipe 32 is connected to the first water pipe 13. By setting four sets of second water pipes 32, the surface of the LED display module can be sprayed simultaneously.
[0040] The working principle of this utility model embodiment is as follows:
[0041] When using the LED display module surface coating device, the LED display module to be coated is first placed in the first stepped groove 4 of the frame 3. At this time, the first limiting mechanism is activated, and the second hydraulic cylinder 23 drives the second hydraulic rod 24, which moves the limiting plate 25. The rolling wheel 26 on the limiting plate 25 contacts the module and limits its position. At the same time, the module can be easily adjusted in position under the guidance of the rolling wheel 26 to ensure accurate placement.
[0042] One end of the frame 3 is mounted on the fixed seat 15 of the first support frame 2 via a pivot 16, allowing for flexible rotation. If the angle of the frame 3 needs to be adjusted, the first hydraulic cylinder 12 in the lifting mechanism is activated, pushing the first hydraulic rod 11 to move the frame 3 up and down around the pivot 16 to a suitable angle to meet different coating process requirements and ensure the accuracy and uniformity of the coating.
[0043] After preparation, the spraying mechanism begins operation. The coating material enters the second water pipe 32 of each spraying component via the first water pipe 13. Several spray nozzles 33 installed on the second water pipe 32 simultaneously spray the LED display module surface from multiple directions and angles, ensuring uniform coverage of the coating material. Excess coating liquid is collected through the channel 22 on the support rod 6 and the second stepped channel 5, and discharged through the discharge nozzle 34 on the side of the frame 3 near the guide plate 14. The switch 35 on the discharge nozzle 34 controls the timing of the discharge.
[0044] After spraying is completed, the frame 3 rotates to a horizontal position, transferring the module to the drying mechanism. The conveyor motor 9 starts, driving the conveyor shaft 10 to rotate, conveying the module to the area below the hot air blower 7. The hot air blower 7 generates stable and powerful hot air to quickly dry the module. During the conveying process, the second cylinder 28 in the second limiting assembly drives the second telescopic rod 29, causing the second stop 30 to extend and intercept the module, preventing it from sliding out of the first stepped groove 4 due to gravity, ensuring the stability of the module during the drying process and guaranteeing the consistency of the drying effect.
[0045] After drying, the module continues to be conveyed to the guide plate 14. The obliquely installed guide plate 14 guides the module to slide down naturally, making it convenient for operators to collect and organize, thus completing the entire coating operation process. Throughout the process, the first cylinder 17 in the first limiting assembly can drive the first telescopic rod 18, which in turn drives the first stop 19 to rise and fall, further limiting the module and ensuring the smooth operation of each stage.
[0046] The above description, in conjunction with specific embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the scope of protection of the present invention.
Claims
1. A LED display screen module surface coating device, characterized in that, Include: Supporting bottom plate; First support frame, the first support frame is fixedly installed on the supporting bottom plate; Frame, one end of the frame is movably installed on the first support frame, the upper surface of the frame is sequentially provided with a first stepped groove and a second stepped groove from top to bottom, the first stepped groove is located at both ends of the second stepped groove, and four groups of corresponding first limiting mechanisms are respectively installed at the both ends of the second stepped groove; Drying mechanism, the drying mechanism is installed on the supporting bottom plate, the drying mechanism comprises a hot air machine, a second support frame, a conveying assembly and a second limiting assembly, the hot air machine is installed on the second support frame, the conveying assembly comprises a conveying motor and a conveying shaft, the conveying motor is installed on one side of the second support frame, the conveying shaft is installed below the hot air machine on the second support frame, and one end of the conveying shaft is movably connected with the conveying motor; Lifting mechanism, the lifting mechanism comprises a first hydraulic rod and a first hydraulic cylinder, the first hydraulic rod is movably installed between the frame and the first hydraulic cylinder, and one end of the first hydraulic cylinder away from the first hydraulic rod is movably installed on the supporting bottom plate; Spraying mechanism, the spraying mechanism comprises four groups of spraying assemblies, and adjacent two spraying assemblies are connected through a first water pipe; Guide plate, the guide plate is obliquely installed on the supporting bottom plate through a supporting leg. 2.The LED display screen module surface coating device according to claim 1, characterized in that: The first support frame is provided with a fixing seat matched with the frame, and the frame is installed on the fixing seat through a rotating shaft. 3.The LED display screen module surface coating device according to claim 2, characterized in that: The first limiting assembly comprises a first cylinder, a first telescopic rod and a first stop piece, the bottom of the frame is provided with a first support for installing the first cylinder, the first telescopic rod is installed between the first cylinder and the first stop piece, the first stop piece is provided with a limiting portion, and one end of the first stop piece can penetrate the surface of the first stepped groove. 4.The LED display screen module surface coating device according to claim 3, characterized in that: One end of the supporting rod away from the first stop piece is provided with a through groove.
5. The LED display screen module surface coating device according to any one of claims 1-4, characterized in that: The first limiting mechanism comprises a second hydraulic cylinder, a second hydraulic rod and a limiting plate, one end of the second hydraulic rod is movably connected with the second hydraulic cylinder, the other end of the second hydraulic rod is connected with the limiting plate, a plurality of rolling wheels are movably installed on one side of the limiting plate away from the hydraulic cylinder, and the rolling wheels are installed on the limiting plate through connecting pieces. 6.The LED display screen module surface coating device according to any one of claims 1-4, characterized in that: The second limiting assembly comprises a second cylinder, a second telescopic rod and a second stop piece, the second cylinder is installed on the second support frame, and the second telescopic rod is installed between the second cylinder and the second stop piece.
7. The LED display screen module surface coating device according to any one of claims 1-4, characterized in that: The spraying assembly comprises a second support, a second water pipe and a plurality of spraying nozzles, the spraying nozzles are installed on the second water pipe, one end of the second water pipe is installed on the second support, and the other end of the second water pipe is communicated with the first water pipe. 8.The LED display screen module surface coating device according to any one of claims 1-4, characterized in that: Three discharge nozzles are installed on one side of the frame close to the guide plate, one end of the discharge nozzle is communicated with the second stepped groove, and the discharge nozzle is provided with a switch.
Citation Information
Patent Citations
Display screen panel surface coating device
CN221413686U