Flushing device for aluminum bar machining

By designing an aluminum rod processing and rinsing device with a mixing tank and nozzles, the problem of stubborn stains being difficult to clean in existing technologies has been solved, achieving efficient and uniform aluminum rod cleaning and improving production efficiency and quality.

CN224072823UActive Publication Date: 2026-04-03ZHEJIANG SELF-STRONG ALUMINUM CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing aluminum rod processing equipment cannot effectively remove stubborn stains when using running water for cleaning, resulting in reduced work efficiency.

Method used

An aluminum rod processing rinsing device was designed, which includes a mixing tank, a nozzle, and a clamping mechanism. The mixing rod mixes water and materials to form a rinsing liquid, and the nozzle sprays the rinsing liquid under high pressure. At the same time, the clamping mechanism stabilizes the aluminum rod to ensure uniform cleaning.

Benefits of technology

This improved the efficiency of aluminum rod surface cleaning, ensured the cleanliness of the aluminum rod surface, met the requirements of subsequent processing, and enhanced production efficiency and quality stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum bar processing, and discloses an aluminum bar processing and flushing device which comprises a support, a stirring tank is arranged at the top of the support, a round cover is installed at the top of the stirring tank, a motor is installed in the middle of the top end of the round cover, and the output end of the motor is fixedly connected with a rotating rod. A plurality of stirring rods are fixedly connected to the outer side of the rotating rod at equal intervals, the left side of the top of the circular cover communicates with a water inlet pipe, the right side of the top of the circular cover communicates with a feeding pipe, the bottom of the stirring tank communicates with a water conveying pipe, and nozzles are installed at the left end and the right end of the rear side of the water conveying pipe correspondingly. According to the aluminum bar washing device, water is injected into the stirring tank through the water inlet pipe, materials are added into the feeding pipe, the motor is started to enable the rotating rod to drive the stirring rod to stir, then the materials are evenly mixed, then the valve is opened, washing liquid flows to the nozzle along the water conveying pipe to be sprayed out, aluminum bars on the supporting plate are washed, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum rod processing technology, and in particular to an aluminum rod processing rinsing device. Background Technology

[0002] Aluminum rods are bars made from aluminum as the base material with the addition of a certain amount of other alloying elements. They belong to a type of aluminum alloy and are characterized by low density and light weight. This makes them widely used in aerospace and transportation fields where weight reduction is required. They can effectively reduce the weight of equipment or vehicles and improve operating efficiency. At the same time, aluminum rods also have good electrical conductivity and are often used in the power transmission industry to ensure stable current transmission. In addition, they have strong corrosion resistance. In the field of building decoration, whether used as door and window frames or curtain wall structural components, they can resist the erosion of the natural environment for a long time and maintain their appearance and performance. Through different processing techniques, aluminum rods can be made into various complex shapes and specifications to meet the diverse needs of different industries.

[0003] An aluminum rod processing rinsing device is a device specifically designed to remove surface impurities and debris during the aluminum rod processing. It consists of a rinsing tank, a spray system, a transmission mechanism, and a control system. Driven by the transmission mechanism, the aluminum rod enters the rinsing tank in an orderly manner. The spray system sprays high-pressure water jets onto the aluminum rod from multiple angles to powerfully wash away the processing residues attached to the surface. The rinsing process is precise and efficient, effectively improving the surface cleanliness of aluminum rods and meeting the stringent surface quality requirements of subsequent processing steps. Furthermore, the control system allows for flexible adjustment of rinsing parameters to adapt to different aluminum rod specifications and diverse processing needs, significantly improving production efficiency and quality stability in the aluminum rod rinsing process. However, during use, due to improper nozzle layout or uneven water pressure distribution, some areas of the aluminum rod surface may be thoroughly rinsed, while others may retain processing debris and oil residue, affecting subsequent processing or performance. Current technology installs a stable water pressure control system, such as a pressure regulating valve and a pressure stabilizing pump, to ensure constant water pressure during rinsing, preventing unstable water flow impact due to pressure fluctuations and thus affecting the rinsing effect. Simultaneously, the water pressure is adjusted appropriately based on the aluminum rod's material, surface condition, and degree of contamination to achieve the best rinsing effect. However, because cleaning is done with running water, some stubborn stains cannot be removed, thus reducing work efficiency. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an aluminum rod processing rinsing device, which aims to improve the problem that in the existing technology, because the cleaning is done by running water, some stubborn stains cannot be cleaned, thus reducing work efficiency.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an aluminum rod processing and rinsing device, comprising a support frame, a stirring tank at the top of the support frame, a circular cover at the top of the stirring tank, a motor at the center of the top of the circular cover, a rotating rod fixedly connected to the output end of the motor, multiple stirring rods fixedly connected at equal intervals to the outer side of the rotating rod, a water inlet pipe connected to the top left side of the circular cover, a feed pipe connected to the top right side of the circular cover, a water delivery pipe connected to the bottom of the stirring tank, nozzles installed at the left and right ends of the rear side of the water delivery pipe, valves at the top of the two nozzles, a support frame installed at the bottom rear side of the support frame, a support plate fixedly connected to the top of the support frame, an aluminum rod body mounted on the top of the support plate, and a clamping mechanism provided at the rear side of the support frame for clamping the aluminum rod body.

[0006] As a further description of the above technical solution:

[0007] The clamping mechanism includes two fixing blocks, which are respectively fixedly connected to the top left and right ends of the support plate. Clamping plates are slidably connected to the front and rear ends of the top of the two fixing blocks. Rotating short columns are rotatably connected to the left and right ends of the support plate. Connecting ropes are fixedly connected to the front and rear ends of the two rotating short columns. Fixing blocks are fixedly connected to the outer sides of the multiple connecting ropes. Adjacent sides of the multiple fixing blocks are fixedly connected to the middle of the multiple clamping plates. Limiting plates are fixedly connected to the front and rear ends of the two fixing blocks.

[0008] As a further description of the above technical solution:

[0009] Each of the two rotating short columns is fixedly connected to a limiting circular plate on the opposite side, and a turntable is fixedly connected to the outer side of each of the two limiting circular plates.

[0010] As a further description of the above technical solution:

[0011] The two turntables are provided with locking rods on their rear sides, and fixed circular plates are fixedly connected to the opposite sides of the two locking rods.

[0012] As a further description of the above technical solution:

[0013] A slot plate is fixedly connected to the bottom left side of the bracket, and a notice board is installed inside the slot plate.

[0014] As a further description of the above technical solution:

[0015] The bottom of the bracket is fixedly connected to a support base plate.

[0016] As a further description of the above technical solution:

[0017] Both the water inlet pipe and the feed pipe are equipped with top covers, and each top cover is fixedly connected to a short column.

[0018] As a further description of the above technical solution:

[0019] The mixing tank is fixedly connected to a fixing plate on all four sides of its outer side, and screws are threaded to the top two sides of the fixing plates.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, when the rinsing device is started, water is injected into the mixing tank through the water inlet pipe, materials are added through the feed pipe, the motor is started so that the rotating rod drives the stirring rod to stir, thereby making it evenly mixed. Then the valve is opened, and the rinsing liquid flows along the water supply pipe to the nozzle and is sprayed out to rinse the aluminum rod on the support plate, thereby improving work efficiency.

[0022] 2. In this utility model, when clamping the aluminum rod, first rotate the short column to make the connecting rope wrap around it, which drives the fixed block and the clamping plate to slide along the fixed block, approaching and clamping the aluminum rod. The limiting plate prevents the clamping plate from sliding excessively, ensuring that the clamping process is stable and accurate, and providing a guarantee for the subsequent rinsing process. Attached Figure Description

[0023] Figure 1 This is a perspective view of an aluminum rod processing and rinsing device proposed in this utility model;

[0024] Figure 2 This is a front view of an aluminum rod processing and rinsing device proposed in this utility model;

[0025] Figure 3 This is a top view of an aluminum rod processing and rinsing device proposed in this utility model;

[0026] Figure 4 This is a partial structural schematic diagram of an aluminum rod processing and rinsing device proposed in this utility model;

[0027] Figure 5 This is a partial structural diagram of an aluminum rod processing and rinsing device proposed in this utility model.

[0028] Legend:

[0029] 1. Bracket; 2. Clamping mechanism; 201. Clamping plate; 202. Fixing block; 203. Limiting plate; 204. Fixing block; 205. Rotating short column; 206. Connecting rope; 3. Clamping rod; 4. Fixing round plate; 5. Limiting round plate; 6. Turntable; 7. Mixing tank; 8. Motor; 9. Water inlet pipe; 10. Top cover; 11. Fixing short column; 12. Round cover; 13. Fixing plate; 14. Screw; 15. Water supply pipe; 16. Nozzle; 17. Valve; 18. Aluminum rod body; 19. Support frame; 20. Support plate; 21. Notice board; 22. Slot plate; 23. Support base plate; 24. Feed pipe; 25. Rotating rod; 26. Mixing rod. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 2 and Figure 4 This utility model provides an embodiment of an aluminum rod processing rinsing device, including a support 1, a stirring tank 7 on the top of the support 1, a circular cover 12 on the top of the stirring tank 7, a motor 8 on the top center of the circular cover 12, providing power to subsequent processes through the installation of the motor 8, a rotating rod 25 fixedly connected to the output end of the motor 8, and multiple stirring rods 26 fixedly connected at equal intervals to the outer side of the rotating rod 25, a water inlet pipe 9 connected to the top left side of the circular cover 12, a feed pipe 24 connected to the top right side of the circular cover 12, a water delivery pipe 15 connected to the bottom of the stirring tank 7, nozzles 16 installed on the left and right rear ends of the water delivery pipe 15, and valves 17 installed on the top of the two nozzles 16, through which the feed pipe 16 is fed to the bottom of the stirring tank 7. The installation of 7 facilitates control of the output of nozzle 16. A support frame 19 is installed at the bottom rear side of bracket 1. A support plate 20 is fixedly connected to the top of support frame 19. An aluminum rod body 18 is set on the top of support plate 20. A clamping mechanism 2 is set on the rear side of bracket 1. The clamping mechanism 2 is used to clamp the aluminum rod body 18. A top cover 10 is set on the top of both water inlet pipe 9 and feed pipe 24. A fixed short column 11 is fixedly connected to the top of both top covers 10. The installation of top covers 10 prevents dirt from entering. Fixing plates 13 are fixedly connected to the outer perimeter of mixing tank 7. Screws 14 are threadedly connected to the top sides of multiple fixing plates 13. The installation of screws 14 makes the device more stable.

[0032] Specifically, during the start-up of the aluminum rod processing rinsing device, water is first injected into the mixing tank 7 through the water inlet pipe 9, and then materials are added through the feed pipe 24. Next, the motor 8 is started, and its output end drives the rotating rod 25 to rotate, causing multiple equidistantly distributed stirring rods 26 on the outside to stir, thereby mixing water and materials to form a rinsing liquid. After opening the valve 17, the rinsing liquid in the mixing tank 7 flows along the water supply pipe 15 to the nozzles 16 on the left and right sides of the rear side and sprays out to rinse the aluminum rod body 18 placed on the support plate 20 supported by the support frame 19 at the bottom of the rear side of the bracket 1, thereby effectively improving work efficiency.

[0033] Reference Figure 1 , Figure 3 and Figure 5 The clamping mechanism 2 includes two fixed blocks 202, which are respectively fixedly connected to the top left and right ends of the support plate 20. Clamping plates 201 are slidably connected to the front and rear ends of the top of the two fixed blocks 202. The installation of the fixed blocks 202 allows the clamping plates 201 to move along a predetermined trajectory. Rotating short columns 205 are rotatably connected to the left and right ends of the support plate 20. Connecting ropes 206 are fixedly connected to the front and rear ends of the two rotating short columns 205. Fixing blocks 204 are fixedly connected to the outer sides of the multiple connecting ropes 206. One side of 04 is fixedly connected to the middle of multiple clamping plates 201. The front and rear ends of the two fixing blocks 202 are fixedly connected to limit plates 203. The opposite sides of the two rotating short columns 205 are fixedly connected to limit circular plates 5. The outer sides of the two limit circular plates 5 are fixedly connected to turntables 6. The installation of turntables 6 facilitates the rotation of the rotating short columns 205. The rear sides of the two turntables 6 are provided with locking rods 3. The opposite sides of the two locking rods 3 are fixedly connected to fixed circular plates 4. The installation of locking rods 3 prevents the turntables 6 from rotating unnecessarily.

[0034] Specifically, when it is necessary to clamp the aluminum rod 18, the rotating short column 205 connected to the left and right ends of the rotating support plate 20 is used. The front and rear ends of the rotating short column 205 are connected to the connecting rope 206. As the rotating short column 205 rotates, the connecting rope 206 begins to wind. Since the fixing block 204 fixed on the outside of the connecting rope 206 is connected to the middle of multiple clamping plates 201, this will drive the fixing block 204 and the clamping plate 201 to slide along the fixing block 202, move closer to the aluminum rod 18 and achieve clamping. At the same time, the limiting plate 203 fixed at the front and rear ends of the fixing block 202 can effectively prevent the clamping plate 201 from sliding excessively, ensuring the stability and accuracy of the clamping process, and providing a guarantee for the subsequent aluminum rod rinsing process.

[0035] Reference Figure 1 , Figure 2 and Figure 3A slot plate 22 is fixedly connected to the bottom left side of the bracket 1. A notice board 21 is installed inside the slot plate 22. A support base plate 23 is fixedly connected to the bottom of the bracket 1.

[0036] Specifically, the installation of the slot plate 22 facilitates the replacement of the notice board 21, and the installation of the support base plate 23 makes the device more stable.

[0037] Working principle: When the aluminum rod processing rinsing device is started, water is first injected into the mixing tank 7 through the water inlet pipe 9, and then material is added through the feed pipe 24. The motor 8 is started, and its output end drives the rotating rod 25 to rotate. Multiple stirring rods 26 distributed at equal intervals on the outside of the rotating rod 25 stir accordingly, mixing water and material to form a rinsing liquid. The valve 17 is opened, and the rinsing liquid in the mixing tank 7 flows along the water supply pipe 15 to the nozzles 16 on the left and right sides of the rear side and sprays out to rinse the aluminum rod body 18 placed on the support plate 20 supported by the support frame 19 at the bottom of the rear side of the bracket 1, thereby improving the working efficiency.

[0038] When it is necessary to clamp the aluminum rod 18, the rotating support plate 20 rotates to connect the rotating short column 205 at the left and right ends. The front and rear ends of the rotating short column 205 are fixedly connected to the connecting rope 206. As the rotating short column 205 rotates, the connecting rope 206 begins to wind. Since the fixing block 204 fixed on the outside of the connecting rope 206 is connected to the middle of multiple clamping plates 201, the fixing block 204 and the clamping plate 201 are driven to slide along the fixing block 202, move closer to the aluminum rod 18 and achieve clamping. The limiting plate 203 fixed at the front and rear ends of the fixing block 202 can effectively prevent the clamping plate 201 from sliding excessively, ensuring that the clamping process is stable and accurate, and providing a guarantee for the subsequent aluminum rod rinsing process.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An apparatus for washing and drying an aluminum rod, comprising a support (1), characterized in that: The top of the support (1) is provided with a stirring tank (7), the top of the stirring tank (7) is provided with a circular cover (12), the top of the circular cover (12) is provided with a motor (8), the output end of the motor (8) is fixedly connected with a rotating rod (25), the outer side of the rotating rod (25) is equidistantly fixedly connected with a plurality of stirring rods (26), the top left side of the circular cover (12) is communicated with a water inlet pipe (9), the top right side of the circular cover (12) is communicated with a feeding pipe (24), the bottom of the stirring tank (7) is communicated with a water delivery pipe (15), the rear side of the water delivery pipe (15) is provided with a nozzle (16), the top of the two nozzles (16) is provided with a valve (17), the bottom of the rear side of the support (1) is provided with a support frame (19), the top of the support frame (19) is fixedly connected with a support plate (20), the top of the support plate (20) is provided with an aluminum rod body (18), the rear side of the support (1) is provided with a clamping mechanism (2), and the clamping mechanism (2) is used for clamping the aluminum rod body (18).

2. The aluminum bar processing and rinsing apparatus according to claim 1, characterized by: The clamping mechanism (2) comprises two fixed blocks (202), two fixed blocks (202) are fixedly connected to the top left and right ends of the support plate (20), the top front and rear ends of the two fixed blocks (202) are slidably connected with clamping plates (201), the left and right ends of the support plate (20) are rotatably connected with rotating short columns (205), the front and rear ends of the two rotating short columns (205) are fixedly connected with connecting ropes (206), the outer sides of the plurality of connecting ropes (206) are fixedly connected with fixed square blocks (204), the adjacent sides of the plurality of fixed square blocks (204) are fixedly connected with the middle parts of the plurality of clamping plates (201), and the front and rear ends of the two fixed blocks (202) are fixedly connected with limiting plates (203).

3. The aluminum bar processing and rinsing apparatus according to claim 2, characterized by: The opposite sides of the two rotating short columns (205) are fixedly connected with limiting circular plates (5), and the outer sides of the two limiting circular plates (5) are fixedly connected with rotating discs (6).

4. The aluminum bar processing and rinsing apparatus according to claim 3, characterized by: The rear sides of the two rotating discs (6) are provided with clamping rods (3), and the opposite sides of the two clamping rods (3) are fixedly connected with fixed circular plates (4).

5. The aluminum bar processing and rinsing apparatus according to claim 1, characterized by: The left bottom of the support (1) is fixedly connected with a clamping groove plate (22), and the inside of the clamping groove plate (22) is provided with a signboard (21).

6. The aluminum bar processing and rinsing apparatus according to claim 1, characterized by: The bottom of the support (1) is fixedly connected with a support bottom plate (23).

7. The aluminum bar processing and rinsing apparatus according to claim 1, characterized by: The top of the water inlet pipe (9) and the top of the feeding pipe (24) are provided with top covers (10), and the top of the two top covers (10) is fixedly connected with fixed short columns (11).

8. The aluminum bar processing and rinsing apparatus according to claim 1, characterized by: The outer side of the stirring tank (7) is fixedly connected with a fixed plate (13), and the top of the plurality of fixed plates (13) is threadedly connected with a screw (14).