Combined ultrasonic cleaning device

By designing a combined ultrasonic cleaning device, the filter screen is rotated using a water spray pipe, an air spray pipe, and a friction wheel, which solves the problem of incomplete cleaning of materials with complex shapes and achieves more efficient cleaning and drying results.

CN224072866UActive Publication Date: 2026-04-03FERROTEC(SHANGHAI) TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing ultrasonic cleaning machines tend to leave impurities in crevices and grooves when cleaning materials with complex shapes, and these impurities may enter these areas when the material is removed, resulting in poor cleaning performance.

Method used

A combined ultrasonic cleaning device was designed. The support frame is driven to move upward by an electric cylinder, which causes the roller, frame and filter screen to move upward synchronously. The material is washed and dried by water spray pipe and air spray pipe. The frame and filter screen are rotated by friction wheel to reduce dead corners. The ultrasonic cleaning effect is improved.

Benefits of technology

It achieves thorough rinsing and drying of materials with complex shapes, improves cleaning effect, reduces impurity residue in dead corners, and ensures material cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a combined ultrasonic cleaning device, which relates to the technical field of ultrasonic cleaning and comprises a device main body, the top of the device main body is connected with a top frame through a cleaning tank, the bottom of the top frame is respectively provided with an electric cylinder, a motor and a friction wheel, and the output end of the electric cylinder is connected with a support frame. Material ports are formed in the upper portions of the two sides of the supporting frame, and four carrier rollers are connected into the supporting frame. Through the arrangement of the electric cylinder, the supporting frame, the water spraying pipe, the air heater and the air spraying pipe, after stubborn stains are stripped through ultrasonic cleaning, the electric cylinder drives the supporting frame to move upwards, the carrier roller, the framework and the filter screen move upwards synchronously, and therefore the filter screen corresponds to the water spraying pipe and the air spraying pipe; mingled impurities are washed away, so that the cleaning effect is improved; ultrasonic wave and flushing combined cleaning is adopted, stubborn dirt and mixed impurities can be conveniently removed, the cleaning effect is good, and air drying is combined to remove water, so that the cleanliness of materials is improved.
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Description

Technical Field

[0001] This utility model relates to the field of ultrasonic cleaning technology, specifically a combined ultrasonic cleaning device. Background Technology

[0002] Ultrasonic cleaning devices utilize the cavitation, acceleration, and direct flow effects of ultrasound in liquids to directly and indirectly act on the liquid and contaminants, thereby dispersing, emulsifying, and peeling off the contaminant layer to achieve the cleaning purpose. They are commonly used in fields such as machinery, medicine, semiconductors, jewelry, optics, and textiles.

[0003] Existing ultrasonic cleaning machines simply rely on ultrasonic waves to remove dirt or mix it into the cleaning solution. Some solid impurities are insoluble in water, and some types of materials have complex surface shapes, which means that impurities may still remain in crevices and grooves after cleaning. Or, when the material is lifted out, impurities may enter crevices and grooves, thus affecting the cleaning effect. Utility Model Content

[0004] Therefore, the purpose of this utility model is to provide a combined ultrasonic cleaning device to solve the technical problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a combined ultrasonic cleaning device, comprising a main body, a top frame connected to the top of the main body via a cleaning tank, and an electric cylinder, a motor, and a friction wheel respectively installed at the bottom of the top frame. The output end of the electric cylinder is connected to a support frame, and material inlets are opened on both sides of the support frame. Four rollers are connected inside the support frame, and a frame is connected between the four rollers. A filter screen is connected inside the frame. A bevel gear is connected to the output end of the motor and the outside of the friction wheel. A water spray pipe runs through the back of the top frame, and a hot air blower is installed on the top of the top frame, with an air jet pipe connected to the outlet of the hot air blower.

[0006] By adopting the above technical solution, after cleaning, the electric cylinder drives the support frame to move upward, causing the rollers, frame, filter screen, and material to move upward synchronously, so that the filter screen aligns with the water spray pipe and air spray pipe, and the top of the frame is in contact with the friction wheel. Then, water is sprayed onto the material through the water spray pipe to wash away the impurities and improve the cleaning effect. Then, a hot air blower, in conjunction with the air spray pipe, sprays room temperature air or hot air onto the material to remove moisture and dry the material. During rinsing and drying, the motor output end drives the friction wheel to rotate through bevel gear transmission. Since the frame is in contact with the friction wheel when it is moved upward by the electric cylinder, the rotation of the friction wheel can drive the frame and filter screen to rotate through friction. During this process, the rollers prevent the frame from falling off the support frame and reduce the rotational resistance of the frame. While supporting the filter screen, the frame also forms a protrusion on the inner ring of the filter screen. Therefore, during the rotation of the frame and filter screen, the material will be pushed to tumble to reduce dead corners, thus making the rinsing and drying of the material more thorough.

[0007] Furthermore, the feed inlet is semi-circular.

[0008] By adopting the above technical solution, workers can place materials inside the filter screen by passing through the feed inlet with tools or their hands. The operation is similar when taking out materials. Since the feed inlet is semi-circular and located on both sides above the support frame, the materials are prevented from falling out of the feed inlet during the turning process.

[0009] Furthermore, the frame is rotatably connected to the support frame via rollers, and the four rollers are distributed in a circular array.

[0010] By adopting the above technical solution, the rotation of the friction wheel can drive the frame and filter screen to rotate through friction. During this process, the idler rollers prevent the frame from falling off the support frame and reduce the rotational resistance of the frame.

[0011] Furthermore, the friction wheel is in contact with the frame, and the outer ring of the friction wheel is provided with friction patterns.

[0012] By adopting the above technical solution, the motor output end drives the friction wheel to rotate through bevel gear transmission. Since the frame is in contact with the friction wheel when it is moved upward by the electric cylinder, the rotation of the friction wheel can drive the frame and filter screen to rotate through friction.

[0013] Furthermore, the friction wheel has an "H" shaped cross-section, and two bevel gears mesh with each other.

[0014] By adopting the above technical solution, the shape of the friction wheel is convenient for contacting the outer circles at both ends of the frame for transmission, thereby facilitating the rotation of the frame to turn the material.

[0015] Furthermore, multiple nozzles are provided on the outer surface of the water spray pipe and the back of the air jet pipe, and all the nozzles are inclined.

[0016] By adopting the above technical solution, the purging area is increased, which makes it easier to rinse the material clean and remove moisture, thus achieving a better cleaning effect.

[0017] Furthermore, a control cabinet and an ultrasonic generator are installed inside the main body of the device, and the ultrasonic generator is connected to the bottom of the cleaning tank.

[0018] By adopting the above technical solution, after the ultrasonic generator is started, it works with the cleaning liquid in the cleaning tank to clean the material, thereby separating the stains on the surface of the material.

[0019] Furthermore, the back of the cleaning tank is connected to a water inlet pipe and a sewage outlet pipe.

[0020] By adopting the above technical solution, the cleaning solution is first introduced into the cleaning tank through the water inlet pipe. After cleaning is completed, the sewage is discharged through the drain pipe, and the sewage generated during subsequent rinsing is also discharged.

[0021] Furthermore, the top frame has a viewing window inside, and the viewing window is made of acrylic material.

[0022] By adopting the above technical solution, staff can observe the rinsing and drying process through the window, and the window can be shielded to prevent water splashes and airflow from blowing directly on the staff's face and causing discomfort.

[0023] In summary, the present invention has the following main advantages:

[0024] 1. This utility model, through the arrangement of an electric cylinder, support frame, water spray pipe, hot air blower, and air jet pipe, uses ultrasonic cleaning to remove stubborn stains. The electric cylinder drives the support frame to move upward, causing the rollers, frame, and filter screen to move upward simultaneously, thus aligning the filter screen with the water spray pipe and air jet pipe. First, water is sprayed onto the material through the water spray pipe to wash away impurities and improve the cleaning effect. Then, the hot air blower, in conjunction with the air jet pipe, sprays room temperature air or hot air onto the material to remove moisture and dry the material. The combination of ultrasonic cleaning and water rinsing facilitates the removal of stubborn dirt and impurities, resulting in a better cleaning effect. The combination of cleaning and air drying further improves the cleanliness of the material.

[0025] 2. This utility model, through the arrangement of rollers, frame, motor, friction wheel, and bevel gear, allows the motor output to rotate the friction wheel via bevel gear transmission during rinsing and drying. Since the frame is in contact with the friction wheel when moved upwards by the electric cylinder, the rotation of the friction wheel can drive the frame and filter screen to rotate through friction. During this process, the rollers prevent the frame from falling off the support frame and reduce the frame's rotational resistance. While supporting the filter screen, the frame also forms a protrusion on the inner ring of the filter screen. Therefore, during the rotation of the frame and filter screen, the material is pushed to tumble, reducing dead corners and thus making the rinsing and drying of the material more thorough, improving the rinsing and drying effect. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of this utility model;

[0027] Figure 2 This is a schematic diagram of the back structure of this utility model;

[0028] Figure 3 This is a cross-sectional structural diagram of the present invention;

[0029] Figure 4 This is a schematic diagram of the side sectional structure of the skeleton of this utility model.

[0030] In the diagram: 1. Main body of the device; 2. Control cabinet; 3. Ultrasonic generator; 4. Cleaning tank; 5. Water inlet pipe; 6. Sewage outlet pipe; 7. Top frame; 8. Electric cylinder; 9. Support frame; 10. Material inlet; 11. Idler roller; 12. Frame; 13. Filter screen; 14. Motor; 15. Friction wheel; 16. Bevel gear; 17. Water spray pipe; 18. Hot air blower; 19. Air jet pipe; 20. Viewing window. Detailed Implementation

[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0032] The embodiments of this utility model will be described below based on its overall structure.

[0033] Example 1:

[0034] A combined ultrasonic cleaning device, such as Figures 1-4As shown, the device includes a main body 1. A top frame 7 is connected to the top of the main body 1 via a cleaning tank 4. An electric cylinder 8, a motor 14, and a friction wheel 15 are respectively installed at the bottom of the top frame 7. A support frame 9 is connected to the output end of the electric cylinder 8. Material inlets 10 are opened on both sides of the support frame 9, and the material inlets 10 are semi-circular. Four rollers 11 are connected inside the support frame 9, arranged in a circular array. A frame 12 is connected between the four rollers 11, and the frame 12 is rotatably connected to the support frame 9 via the rollers 11. The frame 12 is internally connected to... There is a filter screen 13; the output end of the motor 14 and the outside of the friction wheel 15 are both connected to bevel gears 16, the two bevel gears 16 mesh with each other, the friction wheel 15 contacts the frame 12, the outer ring of the friction wheel 15 is provided with friction texture, and the cross-section of the friction wheel 15 is "H" shaped; a water spray pipe 17 runs through the back of the top frame 7, a hot air blower 18 is installed on the top of the top frame 7, and the air outlet of the hot air blower 18 is connected to an air jet pipe 19. Multiple nozzles are provided on the outer surface of the water spray pipe 17 and the back of the air jet pipe 19. The multiple nozzles are all set at an angle. After cleaning, the electric... Cylinder 8 drives the support frame 9 to move upward, causing the roller 11, frame 12, filter screen 13, and material to move upward synchronously, so that the filter screen 13 aligns with the water spray pipe 17 and air jet pipe 19, and the top of the frame 12 is in contact with the friction wheel 15; then, water is sprayed onto the material through the water spray pipe 17 to wash away impurities and improve the cleaning effect; then, room temperature air or hot air is sprayed onto the material through the hot air blower 18 in conjunction with the air jet pipe 19 to remove moisture and dry the material; while rinsing and drying, the output end of the motor 14 transmits power through the bevel gear 16. The friction wheel 15 rotates. Since the frame 12 is in contact with the friction wheel 15 when it is moved upward by the electric cylinder 8, the rotation of the friction wheel 15 can drive the frame 12 and the filter screen 13 to rotate through friction. During this process, the idler roller 11 prevents the frame 12 from falling off the support frame 9 and reduces the rotational resistance of the frame 12. While supporting the filter screen 13, the frame 12 forms a protrusion on the inner ring of the filter screen 13. Therefore, the rotation of the frame 12 and the filter screen 13 will push the material to tumble to reduce dead corners, thereby making the material washing and drying more thorough.

[0035] See Figures 1-3 In the above embodiment, the main body 1 of the device is equipped with a control cabinet 2 and an ultrasonic generator 3. The ultrasonic generator 3 is connected to the bottom of the cleaning tank 4. After the ultrasonic generator 3 is started, it works with the cleaning liquid in the cleaning tank 4 to clean the material. The back of the cleaning tank 4 is connected to a water inlet pipe 5 and a sewage outlet pipe 6. The cleaning liquid is first introduced into the cleaning tank 4 through the water inlet pipe. After cleaning, the sewage is discharged through the sewage outlet pipe 6, and the sewage generated by subsequent rinsing is also discharged.

[0036] Example 2:

[0037] Based on the above embodiment one, the following settings are now adopted for easier observation.

[0038] See Figures 1-3 In the above embodiment, a viewing window 20 is connected inside the top frame 7. The viewing window 20 is made of acrylic material. The staff can view the rinsing and drying process through the viewing window 20. The viewing window 20 can also be used to shield the staff from water splashes and airflow blowing directly onto their faces, which may cause discomfort.

[0039] The implementation principle of this utility model is as follows: First, the operator inputs the cleaning solution into the cleaning tank 4 through the water inlet pipe 5, and then places the material inside the filter screen 13 through the material inlet 10 using a tool or by hand; then, the operator turns on the ultrasonic generator 3 and the electric cylinder 8 through the control cabinet 2. After the electric cylinder 8 is started, the output end drives the support frame 9 to move down, thereby causing the support frame 9, roller 11, frame 12, filter screen 13 and material to move down into the cleaning tank 4. After the ultrasonic generator 3 is started, it works with the cleaning solution in the cleaning tank 4 to clean the material; the specific principle of ultrasonic cleaning is in the public domain, and the specific structure and process principle are not described in detail in this technical solution.

[0040] After cleaning, the wastewater is discharged through the drain pipe 6, which also discharges wastewater generated during subsequent rinsing. Simultaneously, the worker shuts off the ultrasonic generator 3 via the control cabinet 2 and controls the electric cylinder 8. The electric cylinder 8 drives the support frame 9 to move upwards, causing the roller 11, frame 12, filter screen 13, and material to move upwards synchronously. This aligns the filter screen 13 with the water spray pipe 17 and air jet pipe 19, and the top of the frame 12 with the friction wheel 15. Water is then sprayed onto the material through the water spray pipe 17 to wash away impurities and improve the cleaning effect. Next, a hot air blower 18, in conjunction with the air jet pipe 19, sprays room temperature or hot air onto the material to remove moisture and dry it. During rinsing and drying, the motor 14 outputs... The friction wheel 15 is rotated by the bevel gear 16. Since the frame 12 is moved upward by the electric cylinder 8 and is in contact with the friction wheel 15, the rotation of the friction wheel 15 can drive the frame 12 and the filter screen 13 to rotate through friction. During this process, the roller 11 prevents the frame 12 from falling off the support frame 9 and reduces the rotational resistance of the frame 12. While supporting the filter screen 13, the frame 12 forms a protrusion on the inner ring of the filter screen 13. Therefore, the rotation of the frame 12 and the filter screen 13 will push the material to roll to reduce dead corners, so that the material is washed and dried more thoroughly. At the same time, the staff can watch the washing and drying process through the window 20. The window 20 is used to shield the staff from water splashes and airflow blowing directly on their faces, which may cause discomfort.

[0041] Important points to note are that the water source for the inlet pipe 5 can be water from the water tank or tap water, but it is recommended to use clean water that has been purified by a high-flow RO water purifier, stored in the water tank, and delivered by a booster pump; it is also recommended to add a dustproof structure, such as a dustproof net, at the air inlet of the hot air blower 18; both water purification and dust prevention are known in the field and are not described in this technical solution.

[0042] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A combined ultrasonic cleaning device, comprising a main body (1), characterized in that: The main body (1) of the device is connected to a top frame (7) via a cleaning tank (4) at the top. An electric cylinder (8), a motor (14), and a friction wheel (15) are installed at the bottom of the top frame (7). The output end of the electric cylinder (8) is connected to a support frame (9). A material port (10) is opened on both sides of the support frame (9). Four rollers (11) are connected inside the support frame (9). A frame (12) is connected between the four rollers (11). A filter screen (13) is connected inside the frame (12). A bevel gear (16) is connected to the output end of the motor (14) and the outside of the friction wheel (15). A water spray pipe (17) runs through the back of the top frame (7). A hot air blower (18) is installed on the top of the top frame (7). A jet pipe (19) is connected to the air outlet of the hot air blower (18).

2. The combined ultrasonic cleaning device according to claim 1, characterized in that: The feed inlet (10) is semi-circular.

3. The combined ultrasonic cleaning device according to claim 1, characterized in that: The frame (12) is rotatably connected to the support frame (9) via rollers (11), and the four rollers (11) are arranged in a ring array.

4. The combined ultrasonic cleaning device according to claim 3, characterized in that: The friction wheel (15) is in contact with the frame (12), and the outer ring of the friction wheel (15) is provided with friction texture.

5. The combined ultrasonic cleaning device according to claim 4, characterized in that: The friction wheel (15) has an "H" shaped cross section, and the two bevel gears (16) mesh with each other.

6. The combined ultrasonic cleaning device according to claim 1, characterized in that: The outer surface of the water spray pipe (17) and the back of the air jet pipe (19) are provided with multiple nozzles, and the multiple nozzles are all inclined.

7. The combined ultrasonic cleaning device according to claim 1, characterized in that: The main body (1) of the device is equipped with a control cabinet (2) and an ultrasonic generator (3), and the ultrasonic generator (3) is connected to the bottom of the cleaning tank (4).

8. The combined ultrasonic cleaning device according to claim 7, characterized in that: The back of the cleaning tank (4) is connected to a water inlet pipe (5) and a sewage outlet pipe (6).

9. The combined ultrasonic cleaning device according to claim 1, characterized in that: The top frame (7) has a viewing window (20) inside, and the viewing window (20) is made of acrylic material.