Forged flange punching device

Abstract

The utility model discloses a forging flange punching device which comprises a frame arranged in a mouth shape, a supporting column is rotatably connected to the inner bottom of the frame, a square frame is fixedly installed on the top of the supporting column, and stroke holes are formed in the two sides of the top of the square frame. The utility model belongs to the technical field of forging flange machining, and particularly relates to a forging flange punching device which solves the problems that when a flange is fixed through screwing of a screw rod during machining, fixing is not firm, a flange plate is prone to flying out, machining accidents are caused, and punching flexibility is low.

Description

Technical Field

[0001] This utility model belongs to the field of forging flange processing technology, and in particular relates to a punching device for forging flanges. Background Technology

[0002] A flange, also called a flange plate or flange, is a part used to connect pipes to each other, and is used to connect the pipe ends; flanges are also used on the inlet and outlet of equipment to connect two pieces of equipment, such as a speed reducer flange.

[0003] When processing flanges, punching is required at the corresponding positions. Punching is often done manually by tightening the screws. This fixing method is not secure and can easily cause the flange to fly out during forging and punching, resulting in processing accidents. Furthermore, the flange position is fixed during punching, and the punching part moves vertically, so punching can only be done at a single position and the flange needs to be constantly adjusted before punching again, resulting in low punching flexibility. Utility Model Content

[0004] The technical problem this invention aims to solve is that flanges are fixed during processing by screwing on a threaded rod. This method is not secure and can easily cause the flange to fly off, resulting in processing accidents. Furthermore, it has low flexibility in punching holes.

[0005] To solve the above technical problems, the present invention adopts the following technical solution: a forging flange punching device, comprising a frame with a die-cut shape, a support column rotatably connected to the inner bottom of the frame, a square frame fixedly installed on the top of the support column, and stroke holes opened on both sides of the top of the square frame, and further comprising...

[0006] A flange positioning assembly is mounted on a frame and includes a placement seat. The placement seat is horizontally slidably mounted on both sides of the top of the frame. The placement seat clamps and positions the flange sides through an adjustment mechanism. The placement seat is provided with a pressing mechanism for positioning the top of the flange.

[0007] A punching assembly, located at the inner top of the frame, includes a punching head, the height and horizontal position of which are adjusted by a displacement mechanism;

[0008] The adjustment assembly, located at the inner bottom of the frame, is used to adjust the punching position of the forged flange.

[0009] Furthermore, the adjustment mechanism includes a bidirectional screw and an adjustment block. A servo motor is fixedly installed on the inner wall of the frame. One end of the bidirectional screw is fixedly connected to the output end of the servo motor, and the other end is rotatably connected to the inner wall of the frame. The adjustment block is threadedly connected to both ends of the bidirectional screw. The top of the adjustment block moves through the stroke hole, and its outer wall fits against the outer wall of the stroke hole. The placement seat is fixedly connected to the top of the adjustment block.

[0010] Furthermore, the placement base is provided with side blocks on both the front and rear sides, the side blocks are C-shaped and are slidably disposed on the outer wall of the frame.

[0011] Furthermore, the pressing mechanism includes a pressure plate, the placement seat is C-shaped, the top of the placement seat is fixedly connected to an electric push rod perpendicular to it, the pressure plate is fixedly connected to the free end of the electric push rod, the bottom of the placement seat is provided with a placement groove, which is trapezoidal, and the pressure plate is located directly above the placement groove.

[0012] Furthermore, the displacement mechanism includes a linear guide rail and a hydraulic rod. The linear guide rail is horizontally and fixedly installed on the inner top wall of the frame. A slider is slidably mounted on the linear guide rail. The hydraulic rod is fixedly installed at the bottom of the slider. The punching head is fixedly connected to the free end of the hydraulic rod.

[0013] Furthermore, the positioning assembly includes a first bevel gear and a second bevel gear. A stepper motor is fixedly installed at the inner bottom of the frame. The first bevel gear is fixedly installed at the output end of the stepper motor, and the second bevel gear is fixedly installed on the support column and meshes with the first bevel gear.

[0014] Furthermore, a limiting ring is fixedly connected to the frame, and it is arranged in a ring shape. Limiting blocks are fixedly connected to both outer walls of the square frame, and the limiting blocks are slidably disposed on the limiting ring.

[0015] Furthermore, the top of the frame is provided with a guide groove, and a central block is slidably disposed inside the guide groove. The top wall of the central block and the placement groove are on the same horizontal plane.

[0016] The beneficial effects of this utility model after adopting the above structure are as follows:

[0017] (1) The center block slides into the guide groove to pre-place the flange. The rotation of the bidirectional screw causes the two adjusting blocks to move relative to each other under the limiting and guiding action of the stroke hole and the side block. This allows the two sides of the flange to be clamped in the placement groove. Then, the pressure plate moves down to press and position the top of the flange to ensure its stability.

[0018] (2) The slider is driven by the linear guide rail to adjust the lateral position of the punching head, so that punching operation can be performed for different situations. The meshing transmission of bevel gear one and bevel gear two can punch other positions of the flange, which improves work efficiency.

[0019] (3) During the rotation of the square, the limiting block rotates on the limiting ring, which increases the stability of the square during rotation. Attached Figure Description

[0020] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.

[0021] Figure 1 This is a schematic diagram of the overall structure of the forging flange punching device proposed in this utility model;

[0022] Figure 2 This is a front view of the forging flange punching device proposed in this utility model;

[0023] Figure 3 This is a three-dimensional structural diagram of the forging flange punching device proposed in this utility model;

[0024] Figure 4 This is a cross-sectional view of the forging flange punching device proposed in this utility model.

[0025] In the attached diagram: 1. Frame, 2. Support column, 3. Square frame, 4. Stroke hole, 5. Placement seat, 6. Punching head, 7. Bidirectional screw, 8. Adjusting block, 9. Servo motor, 10. Side block, 11. Pressure plate, 12. Electric push rod, 13. Placement slot, 14. Linear guide rail, 15. Hydraulic rod, 16. Slider, 17. Bevel gear one, 18. Bevel gear two, 19. Stepper motor, 20. Limiting ring, 21. Limiting block, 22. Guide groove, 23. Center block. Detailed Implementation

[0026] like Figure 1-2 As shown, the forging flange punching device includes a frame 1 with a die-shaped die, a support column 2 rotatably connected to the inner bottom of the frame 1, a square frame 3 fixedly installed on the top of the support column 2, stroke holes 4 on both sides of the top of the square frame 3, a guide groove 22 on the top of the square frame 3, a center block 23 slidingly disposed inside the guide groove 22, the center block 23 sliding into the guide groove 22 to facilitate the placement of the flange, the top wall of the center block 23 and the placement groove 13 are on the same horizontal plane to facilitate the side of the flange to enter the placement groove 13, and also includes a flange positioning assembly, a punching assembly and an adjustment assembly. The flange positioning assembly is located on the square frame 3, the punching assembly is located on the inner top of the frame 1, and the adjustment assembly is located on the inner bottom of the frame 1 to adjust the punching position of the forging flange.

[0027] like Figure 1-4As shown, to facilitate flange positioning and ensure stability during punching, the flange positioning assembly includes a placement seat 5. The placement seat 5 is horizontally slidably positioned on both sides of the top of the frame 3. The placement seat 5 clamps and positions the flange sides via an adjustment mechanism. The adjustment mechanism includes a bidirectional screw 7 and an adjusting block 8. A servo motor 9 is fixedly installed on the inner wall of the frame 3. One end of the bidirectional screw 7 is fixedly connected to the output end of the servo motor 9, and the other end is rotatably connected to the inner wall of the frame 3. The adjusting block 8 is threadedly connected to both ends of the bidirectional screw 7. The top of the adjusting block 8 moves through the stroke hole 4, and its outer wall fits against the outer wall of the stroke hole 4. The placement seat 5 is fixedly connected to the top of the adjusting block 8. The rotation of the bidirectional screw 7 allows the two adjusting blocks 8 to move in the stroke hole. The flange moves relative to the limit of the hole 4, which facilitates clamping and positioning of the flange side. The front and rear sides of the placement seat 5 are provided with side blocks 10, which are C-shaped. The side blocks 10 slide on the outer wall of the frame 3, which can further increase the stability of the placement seat 5. The placement seat 5 is provided with a clamping mechanism for positioning the top of the flange. The clamping mechanism includes a pressure plate 11. The placement seat 5 is C-shaped. The top of the placement seat 5 is fixedly connected to an electric push rod 12 perpendicular to it. The pressure plate 11 is fixedly connected to the free end of the electric push rod 12. The bottom of the placement seat 5 is provided with a placement groove 13, which is trapezoidal. The pressure plate 11 is located directly above the placement groove 13. The top of the flange can be clamped and positioned by the downward movement of the pressure plate 11.

[0028] like Figure 1-4 As shown, to facilitate the adjustment of the punching position, the punching assembly includes a punching head 6. The punching head 6 achieves height and horizontal position adjustment through a displacement mechanism. The displacement mechanism includes a linear guide rail 14 and a hydraulic rod 15. The linear guide rail 14 is horizontal and fixedly installed on the inner top wall of the frame 3. A slider 16 is slidably mounted on the linear guide rail 14. The hydraulic rod 15 is fixedly installed at the bottom of the slider 16. The punching head 6 is fixedly connected to the free end of the hydraulic rod 15. The slider 16 drives the punching head 6 to adjust its horizontal position through the linear guide rail 14, thus adjusting the horizontal position of the punching head 6.

[0029] like Figure 1-4 As shown, to facilitate punching at other locations on the flange, the adjustment assembly includes a bevel gear 17 and a bevel gear 18. A stepper motor 19 is fixedly installed at the inner bottom of the frame 1. The bevel gear 17 is fixedly installed at the output end of the stepper motor 19, and the bevel gear 18 is fixedly installed on the support column 2 and meshes with the bevel gear 17. The flange can be rotated and adjusted through the meshing transmission of the bevel gear 17 and the bevel gear 18, which facilitates punching at other locations and improves work efficiency. A limit ring 20 is fixedly connected to the frame 1 and is arranged in a ring shape. Limit blocks 21 are fixedly connected to both outer walls of the square frame 3. The limit blocks 21 slide on the limit ring. The rotation of the limit blocks 21 on the limit ring 20 increases the stability of the square frame 3.

[0030] In practical use, the center block 23 is slid into the guide groove 22, the flange is placed on top of the center block 23, and then the servo motor 9 is turned on to rotate the bidirectional screw 7. The two adjusting blocks 8 move relative to each other under the limiting and guiding action of the stroke hole 4 and the side block 10, so that the two sides of the flange are clamped in the placement groove 13. Then, the two electric push rods 12 are extended to move the pressure plate 11 down to press and position the top of the flange. The linear guide rail 14 is adjusted according to the set position of the punching to make the slider 16 drive the punching head 6 to adjust the lateral position to a suitable position. The hydraulic rod 15 is extended to make the punching head 6 punch the flange. If punching is required in other positions of the flange, the stepper motor 19 is turned on to make the bevel gear 17 drive the bevel gear 2 18 to rotate, so that the flange rotates and other positions of the flange can be punched. During the rotation of the square 3, the limiting block 21 rotates on the limiting ring, which increases the stability of the square 3 during rotation.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents. In conclusion, if those skilled in the art, inspired by this description, design similar structural methods and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A punching device for forged flanges, comprising a frame (1) with a die-shaped die, wherein a support column (2) is rotatably connected to the inner bottom of the frame (1), and a square frame (3) is fixedly installed on the top of the support column (2), wherein stroke holes (4) are provided on both sides of the top of the square frame (3), characterized in that: Also include Flange positioning assembly, provided on the frame (3), including the placement seat (5), the placement seat (5) is horizontally slidingly arranged on both sides of the top of the frame (3), the placement seat (5) is clamped and positioned on the side of the flange by the adjusting mechanism, the placement seat (5) is provided with a pressing mechanism for positioning the top of the flange; Punching assembly, provided on the inner top of the frame (1), including a punching head (6), the punching head (6) is adjusted in height and horizontal position by the displacement mechanism; The adjusting assembly is arranged on the inner bottom of the frame (1), which is used for adjusting the punching position of the forged flange.

2. The forged flange piercing apparatus of claim 1, wherein: The adjusting mechanism includes a bidirectional screw (7) and an adjusting block (8), the inner wall of the frame (3) is fixedly provided with a servo motor (9), one end of the bidirectional screw (7) is fixedly connected with the output end of the servo motor (9), the other end is rotatably connected with the inner wall of the frame (3), the adjusting block (8) is threadedly connected with both ends of the bidirectional screw (7), the top of the adjusting block (8) is movably arranged through the stroke hole (4), and the outer wall of the adjusting block (8) is in close contact with the outer wall of the stroke hole (4), the placement seat (5) is fixedly connected with the top of the adjusting block (8).

3. The forged flange piercing apparatus of claim 2, wherein: The front and rear sides of the placement seat (5) are provided with side blocks (10), the side blocks (10) are C-shaped, and the side blocks (10) are slidingly arranged on the outer wall of the frame (3).

4. The forged flange piercing apparatus of claim 1 or 2, wherein: The pressing mechanism includes a pressing plate (11), the placement seat (5) is C-shaped, the top of the placement seat (5) is fixedly connected with a vertical electric push rod (12), the pressing plate (11) is fixedly connected with the free end of the electric push rod (12), the inner bottom of the placement seat (5) is provided with a placement groove (13), and the placement groove (13) is trapezoidal, the pressing plate (11) is located directly above the placement groove (13).

5. The forged flange piercing apparatus of claim 4, wherein: The displacement mechanism includes a linear guide rail (14) and a hydraulic rod (15), the linear guide rail (14) is horizontally and fixedly arranged on the inner top wall of the frame (3), the linear guide rail (14) is slidingly provided with a sliding block (16), the hydraulic rod (15) is fixedly arranged on the bottom of the sliding block (16), and the punching head (6) is fixedly connected with the free end of the hydraulic rod (15).

6. The forged flange piercing apparatus of claim 4, wherein: The adjusting assembly includes a bevel gear one (17) and a bevel gear two (18), the inner bottom of the frame (1) is fixedly provided with a stepping motor (19), the bevel gear one (17) is fixedly arranged on the output end of the stepping motor (19), and the bevel gear two (18) is fixedly arranged on the support column (2) and engaged with the bevel gear one (17).

7. The forged flange piercing apparatus of claim 6, wherein: The frame (1) is fixedly connected with a limiting ring (20), and the limiting ring (20) is annular, the outer walls of both sides of the frame (3) are fixedly connected with limiting blocks (21), and the limiting blocks (21) are slidingly arranged on the limiting ring (20).

8. The forged flange piercing apparatus of claim 7, wherein: The top of the frame (3) is provided with a guide groove (22), the guide groove (22) is slidingly provided with a center block (23), and the top wall of the center block (23) and the placement groove (13) are on the same horizontal plane.

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