Molding equipment for steel structure casting modeling
By combining the tilting and rebounding parts, and using a spring and roller system to drive the metal molten metal tank to rotate, the problem of hydraulic cylinders being affected by high temperatures is solved, thus achieving stable operation and improved safety of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2026-04-03
Smart Images

Figure CN224073359U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting and forming equipment technology, and in particular to a forming equipment for shaping steel structure castings. Background Technology
[0002] Casting is a method of pouring liquid metal into a casting cavity that conforms to the shape of the part, and then cooling and solidifying it to obtain the part or blank. It is used to manufacture structural workpieces with poor precision. Currently, most casting molding is done manually by using tools to hold sand boxes and other molds to pour molten iron out of the outlet. This process takes a lot of time and is prone to spillage, which poses a certain danger to the operators.
[0003] According to the description in the steel structure cross-shaped frame casting forming equipment (authorization announcement number: CN215879847U) published on the patent website, "the injection pipe is installed on the outlet of the molten iron ladle, a pair of first rotating fixed hinge seats are fixedly installed on both sides of the upper wall of the fixed seat in the front position, a pair of hydraulic cylinders are installed on the pair of first rotating fixed hinge seats at the lower position of the front wall of the molten iron ladle, a pair of hydraulic cylinders are movably installed on the pair of second rotating fixed hinge seats at the upper position of the front wall, a conveyor frame is fixedly installed on the wall of the casting mounting platform, the conveyor frame is located in front of the fixed seat, the casting sand box is placed on the conveyor frame, and the gripping robot is installed on the right rear position of the conveyor frame."
[0004] Regarding the above description, the applicant believes the following issues exist:
[0005] In the process of using this utility model, since the lower ends of a pair of hydraulic cylinders are mounted on a pair of first rotating fixed hinge seats and the upper ends of a pair of hydraulic cylinders are movably mounted on a pair of second rotating fixed hinge seats, the existing equipment uses hydraulic cylinders to push the molten iron ladle. The molten iron ladle has a high temperature, which causes great damage to the rubber seals inside the hydraulic cylinder. After long-term use, it is easy to age and cause oil leakage inside the hydraulic cylinder. Therefore, it is necessary to improve the molding equipment for steel structure casting to solve the above problems. Utility Model Content
[0006] In order to overcome the problem that existing equipment uses hydraulic cylinders to push molten iron ladles, the molten iron ladles have a high temperature, which causes great damage to the rubber seals inside the hydraulic cylinders, and long-term use can easily lead to aging and oil leakage inside the hydraulic cylinders.
[0007] The technical solution of this utility model is as follows: a molding device for steel structure casting includes a conveying unit, the top of which can drive the casting box to move. The casting box has a storage hole on its top and a base plate. The top of the base plate has a placement platform. The left side of the top of the placement platform has a vertical plate. The top of the vertical plate has a horizontal plate. The top of the horizontal plate has a flipping part. Two support plates are also provided on the top of the placement platform. A metal solution tank is rotatably connected between the two support plates. The right side of the metal solution tank has a pouring port. The axis of the pouring port points to the upper right. The left side of the metal solution tank has a spring. The front and rear sides of the metal solution tank have rotating shafts. The spring is located below the rotating shafts. The spring can push the bottom of the metal solution tank to the left. The spring includes a spring. The flipping part includes a storage roller. An iron chain is wound on the storage roller.
[0008] Preferably, the flipping part also includes a guide hole that passes through the vertical plate, a guide rod is inserted into the guide hole, and a semi-circular head is provided on the right side of the guide rod. A spring can pass through the guide rod and be positioned between the semi-circular head and the vertical plate. The semi-circular head can fit into the metal solution tank.
[0009] Preferably, a flat plate is welded to the left side wall of the metal solution tank, and the spherical surface of the semi-circular head is tangent to the flat plate.
[0010] Preferably, there are two guide holes, which are arranged in the front-to-back direction. Guide rods are inserted into the two guide holes, and the semi-circular heads on the right side of the two guide rods can fit against the flat plate.
[0011] Preferably, the bottom of the molten metal container is welded with a hook hole that can be coupled to a chain. Pulling the chain to the left will cause the bottom of the molten metal container to deflect to the left.
[0012] Preferably, a first rotating steering roller is provided on the right side of the vertical plate, and the chain can fit against the left side of the first steering roller. A second steering roller is provided on the right side of the vertical plate above the first steering roller, and the chain can fit against the right side of the second steering roller. An L-shaped mounting bracket is provided on the top of the horizontal plate on both sides of the storage roller. A motor is installed on the side of one of the L-shaped mounting brackets away from the storage roller, and the motor output shaft is connected to the storage roller.
[0013] Preferably, baffles are provided on both sides of the axis of the first steering roller, the second steering roller, and the storage roller, and the iron chain can pass through the gap between the two springs. Second fixing plates are provided on both sides of the axis of the second steering roller, and the second steering roller is rotatably connected to the second fixing plate. First fixing plates are provided on both sides of the axis of the first steering roller, and the first steering roller is rotatably connected to the first fixing plate.
[0014] The beneficial effects of this utility model are as follows: Compared with using a hydraulic cylinder to drive the molten iron ladle to rotate, the molten metal ladle is rotated by the cooperation of the flipping part and the spring part, so that the molten metal ladle can be poured out, reducing the impact of the heat of the molten steel on the oil and rubber parts in the hydraulic cylinder. The spring of the spring part can hold the molten metal ladle in place, preventing the molten metal ladle from being over-poured and causing production accidents. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the first steering roller structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the guide hole structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the semi-circular head structure of this utility model;
[0019] Figure 5 This is a schematic diagram of the first fixing plate structure of this utility model.
[0020] Explanation of reference numerals in the attached drawings: 11. Base plate; 12. Placement platform; 13. Vertical plate; 131. Guide hole; 14. Horizontal plate; 2. Metal molten metal tank; 21. Pouring port; 22. Hook hole; 23. Flat plate; 31. First steering roller; 311. First fixing plate; 32. Second steering roller; 321. Second fixing plate; 33. Storage roller; 331. L-shaped mounting bracket; 332. Motor; 4. Conveying unit; 41. Casting box; 411. Storage hole; 51. Semi-circular head; 52. Spring; 53. Guide rod; 6. Support plate. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Please see Figure 1 - Figure 5This utility model provides an embodiment: a molding device for shaping steel structure castings, including a conveying unit 4, the top of which can drive a casting box 41 to move. The casting box 41 has a receiving hole 411 on its top. It also includes a base plate 11, a placement platform 12 on the top of the base plate 11, a vertical plate 13 on the left side of the top of the placement platform 12, a horizontal plate 14 on the top of the vertical plate 13, and a flipping part on the top of the horizontal plate 14. Two support plates 6 are also provided on the top of the placement platform 12, and a metal solution tank 2 is rotatably connected between the two support plates 6. A pouring port 21 is provided on the right side of the metal solution tank 2. With the axis pointing to the upper right, a spring-loaded part is provided on the left side of the molten metal tank 2. Rotating shafts are provided on the front and rear sides of the molten metal tank 2, and the spring-loaded part is located below the rotating shafts. The spring-loaded part can push the bottom of the molten metal tank 2 to the left. The spring-loaded part includes a spring 52, and the flipping part includes a receiving roller 33. An iron chain is wound on the receiving roller 33. Through the cooperation of the flipping part and the spring-loaded part, the molten metal tank 2 is rotated, so that the molten metal tank 2 can pour out molten steel, reducing the impact of the heat of the molten steel on the oil and rubber parts in the hydraulic cylinder. The spring 52 of the spring-loaded part can resist the molten metal tank 2 to prevent the molten metal tank 2 from being over-poured and causing production accidents.
[0023] Please see Figure 1 - Figure 4 In this embodiment, the flipping part also includes a guide hole 131 penetrating the vertical plate 13. A guide rod 53 is inserted into the guide hole 131. A semi-circular head 51 is provided on the right side of the guide rod 53. A spring 52 can pass through the guide rod 53 and is positioned between the semi-circular head 51 and the vertical plate 13. The semi-circular head 51 can fit against the metal solution tank 2. The guide hole 131 limits the guide rod 53, so that the guide rod 53 can only move along the axis of the guide rod 53, increasing stability. The guide rod 53 can fit against the metal solution tank 2. The spring 52 can squeeze the semi-circular head 51, causing the semi-circular head 51 to push to the left. A flat plate 23 is welded to the left side wall of the metal solution tank 2. The spherical surface of the metal solution tank 2 is tangent to the plate 23. The semi-circular head 51 is tangent to the plate 23. When the metal solution tank 2 rotates, the semi-circular head 51 is always tangent to the plate 23, making the rotation of the metal solution tank 2 more stable. There are two guide holes 131, which are arranged in the front-back direction. Guide rods 53 are inserted into the two guide holes 131 respectively. The semi-circular head 51 on the right side of the two guide rods 53 can fit against the plate 23. The two guide holes 131 increase the thrust on the metal solution tank 2. At the same time, the two guide rods 53, together with the spring 52, can prevent the metal solution tank 2 from tipping over when a single guide rod 53 and spring 52 are damaged, thus increasing safety.
[0024] Please see Figure 2 - Figure 5In this embodiment, a hook hole 22 is welded to the bottom of the molten metal tank 2. The hook hole 22 can be coupled to an iron chain. Pulling the iron chain to the left can cause the bottom of the molten metal tank 2 to deflect to the left. The hook hole 22 facilitates the iron chain to pull the molten metal tank 2 to rotate, so that the molten metal tank 2 can inject molten steel into the casting box 41. A rotating first steering roller 31 is provided on the right side of the vertical plate 13. The iron chain can fit against the left side of the first steering roller 31. A second steering roller 32 is provided on the right side of the vertical plate 13 above the first steering roller 31. The iron chain can fit against the right side of the second steering roller 32. L-shaped mounting brackets 331 are provided on the top of the horizontal plate 14 on both sides of the receiving roller 33. A motor 33 is installed on the side of one of the L-shaped mounting brackets 331 away from the receiving roller 33. 2. The output shaft of motor 332 is connected to the storage roller 33. By rotating the first steering roller 31 and the second steering roller 32, the storage roller 33 can store or release the chain without interference. Baffles are provided on both sides of the axis of the first steering roller 31, the second steering roller 32 and the storage roller 33, and the chain can pass through the gap between the two springs 52. Second fixing plates 321 are provided on both sides of the axis of the second steering roller 32, and the second steering roller 32 is rotatably connected to the second fixing plate 321. First fixing plates 311 are provided on both sides of the axis of the first steering roller 31, and the first steering roller 31 is rotatably connected to the first fixing plate 311. The baffles can prevent the chain from slipping out from the first steering roller 31, the second steering roller 32 and the storage roller 33, causing the chain to derail.
[0025] During operation, the conveying unit 4 first moves the casting box 41 to a suitable position via the alignment device. The conveying unit 4 and alignment device have the same structure as those in the comparative document, and their working principle will not be repeated here. Then, the motor 332 drives the receiving roller 33 to rotate, and the receiving roller 33 receives the iron chain. At this time, the iron chain, through the rotation of the first steering roller 31 and the second steering roller 32, pulls the hook hole 22 to the left, causing the top of the molten metal tank 2 to rotate to the right. The spring 52 contracts, squeezing the semi-circular head 51 to the right to prevent the molten metal tank 2 from deflecting excessively. The tilted molten metal tank 2 allows the molten steel inside to flow out from the pouring port 21, and then falls into the casting box 41 through the receiving hole 411. Subsequently, the receiving roller 33 is driven by the motor 332 to release the iron chain, the spring 52 relaxes, and the molten metal tank 2 returns to its initial state. Molten steel can no longer flow out of the molten metal tank 2.
[0026] Through the above steps, the metal molten steel tank 2 is rotated by the cooperation of the flipping part and the spring part, so that the metal molten steel tank 2 can be poured out, reducing the impact of the heat of the molten steel on the oil and rubber parts in the hydraulic cylinder. The spring 52 of the spring part can resist the metal molten steel tank 2 to prevent the metal molten steel tank 2 from being over-poured and causing production accidents. This solves the problem in the existing technology where the equipment uses a hydraulic cylinder to push the molten iron tank, the molten iron tank has a high temperature, which causes great damage to the rubber seals in the hydraulic cylinder, and long-term use is prone to aging and oil leakage in the hydraulic cylinder.
Claims
1. A forming device for molding a steel structure casting, comprising a conveying unit (4), a top of the conveying unit (4) being capable of driving a casting box (41) to move, the top of the casting box (41) being provided with a receiving hole (411), characterized in that: The bottom plate (11) is provided with a placing platform (12) on the top, the left side of the top of the placing platform (12) is provided with a vertical plate (13), the top of the vertical plate (13) is provided with a horizontal plate (14), the top of the horizontal plate (14) is provided with a turnover part, two supporting plates (6) are further arranged on the top of the placing platform (12), a metal solution tank (2) is rotatably connected between the two supporting plates (6), the right side of the metal solution tank (2) is provided with a pouring opening (21), the axis of the pouring opening (21) points to the upper right, the left side of the metal solution tank (2) is provided with a rebound part, the front and back sides of the metal solution tank (2) are provided with rotating shafts, the rebound part is below the rotating shafts, the rebound part can push the bottom of the metal solution tank (2) to the left, the rebound part comprises a spring (52), the turnover part comprises a storage roller (33), and an iron chain is wound on the storage roller (33).
2. The molding apparatus for molding a steel structure cast according to claim 1, characterized by: The turnover part further comprises a guide hole (131) penetrating through the vertical plate (13), a guide rod (53) is inserted into the guide hole (131), the right side of the guide rod (53) is provided with a semicircular head (51), the spring (52) can be arranged between the semicircular head (51) and the vertical plate (13) through the guide rod (53), and the semicircular head (51) can be attached to the metal solution tank (2).
3. The molding apparatus for molding a steel structure casting mold according to claim 2, characterized by: The side wall of the left side of the metal solution tank (2) is welded with a flat plate (23), and the spherical surface of the semicircular head (51) can be tangent to the flat plate (23).
4. The molding apparatus for molding a steel structure casting mold according to claim 3, characterized by: The number of the guide holes (131) is two, the two guide holes (131) are arranged in the front-rear direction, and the two guide holes (131) are respectively inserted with guide rods (53), and the semicircular heads (51) on the right sides of the two guide rods (53) can be attached to the flat plate (23) respectively.
5. The molding apparatus for molding a steel structure casting mold according to claim 4, characterized by: The bottom of the metal solution tank (2) is welded with a hanging buckle hole (22), the hanging buckle hole (22) can be coupled and connected with the iron chain, and pulling the iron chain to the left can make the bottom of the metal solution tank (2) deflect to the left.
6. The molding apparatus for molding a steel structure casting mold according to claim 5, characterized by: The right side of the vertical plate (13) is provided with a first rotating guide roller (31), the iron chain can be attached to the left side of the first rotating guide roller (31), the right side of the vertical plate (13) is provided with a second rotating guide roller (32) corresponding to the upper side of the first rotating guide roller (31), the iron chain can be attached to the right side of the second rotating guide roller (32), the top of the horizontal plate (14) is provided with an L-shaped mounting bracket (331) corresponding to the two sides of the storage roller (33), one of the L-shaped mounting brackets (331) is provided with a motor (332) away from one side of the storage roller (33), and the output shaft of the motor (332) is connected with the storage roller (33).
7. The molding apparatus for molding a steel structure casting mold according to claim 6, characterized by: The two sides of the axis of the first rotating guide roller (31), the second rotating guide roller (32) and the storage roller (33) are respectively provided with baffles, the iron chain can pass through the gap between the two springs (52), the two sides of the axis of the second rotating guide roller (32) are provided with a second fixed plate (321), the second rotating guide roller (32) is rotatably connected with the second fixed plate (321), and the two sides of the axis of the first rotating guide roller (31) are provided with a first fixed plate (311), the first rotating guide roller (31) is rotatably connected with the first fixed plate (311).
Citation Information
Patent Citations
Casting forming equipment for machining cross-shaped framework of steel structure
CN215879847U