High-speed cutting device for radiating tube of water-cooling intercooler for vehicle

Abstract

The utility model relates to the technical field of processing of intercoolers, in particular to a high-speed cutting device for a radiating pipe of a water-cooling intercooler for a vehicle, which is characterized in that the radiating pipe is loaded, transported and fixed through a fixing device, the radiating pipe is quickly cut through a cutting device, and the position of the radiating pipe is limited through a limiting device. The position of the heat dissipation pipe can be rapidly adjusted, and the practicability of the device is improved; comprising a fixing device, a cutting device and a limiting device, the cutting device is installed on the fixing device, and the limiting device is installed on the fixing device.

Description

Technical Field

[0001] This utility model relates to the technical field of intercooler processing, and in particular to a high-speed cutting device for the heat dissipation pipe of a vehicle water-cooled intercooler. Background Technology

[0002] An intercooler, also known as a compressor intercooler or air compressor intercooler, is a heat dissipation device used in engines. It is typically used in turbocharged engine systems to reduce intake air temperature, increase intake air density, and ultimately improve engine power and efficiency. The intercooler works similarly to a car's radiator system, using heat transfer to dissipate heat from the air and cool it. Specifically, gas enters the intercooler's internal pipes from one end; during flow, its heat is absorbed by the intercooler, and the cooled gas exits from the other end. Intercoolers are typically cooled by air or water.

[0003] The existing Chinese utility model patent with application number CN202322038090.0 relates to an aluminum tube cutting machine for heat dissipation pipes of new energy batteries, including a worktable, an aluminum tube placement groove, a slide, a base, a limiting plate, a fixing plate and springs, etc., which can fix and cut multiple aluminum tubes at the same time, thereby improving the aluminum tube cutting efficiency.

[0004] However, the above-mentioned device does not have the ability to transport the pipe to the required cutting position in actual use. After the heat dissipation pipe is cut, the temperature at the cutting position is high, and operators are prone to burns when handling the heat dissipation pipe. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a high-speed cutting device for vehicle water-cooled intercooler heat pipes, which uses a fixing device to support, transport and fix the heat pipe, a cutting device to quickly cut the heat pipe, a limiting device to limit the position of the heat pipe, and can quickly adjust the position of the heat pipe, thereby improving the practicality of the device.

[0006] This utility model discloses a high-speed cutting device for the radiator pipes of a vehicle water-cooled intercooler; it includes a fixing device, a cutting device, and a limiting device. The cutting device and the limiting device are mounted on the fixing device. The fixing device carries, transports, and fixes the radiator pipes; the cutting device quickly cuts the radiator pipes; and the limiting device limits the position of the radiator pipes and allows for rapid adjustment of the radiator pipe position, improving the practicality of the device. The fixing device includes a C-shaped frame, bearing wheels, a geared motor, an electric cylinder, and an arc-shaped pressure plate. Multiple sets of bearing wheels are mounted on the upper surface of the lower part of the C-shaped frame via multiple sets of brackets. The geared motor is mounted on the brackets, and the output end of the geared motor is connected to the bearing wheel on its bracket. The C-shaped frame is connected by a roller system. Two sets of electric cylinders are installed on the upper and lower right sides of the frame. Each set of electric cylinders has an arc-shaped pressure plate connected to its moving end. Multiple sets of bearing rollers support the heat sink. Multiple geared motors transmit power to their connected bearing rollers, causing them to rotate and move the heat sink to the desired position. A limiting device limits the cutting position of the heat sink. By controlling the extension of the two sets of electric cylinders, the arc-shaped pressure plates fall to further fix the heat sink, facilitating rapid cutting of the heat sink and reducing the impact of the heat sink's own vibration on the cutting effect. After cutting, the heat sink is moved to the right and falls out of the cutting area, improving the practicality of the device.

[0007] Preferably, the cutting device includes a gantry, a hydraulic cylinder, a support frame, a protective shell, a cutting blade, and a drive motor. A gantry is located on the upper right side of the C-shaped frame. A hydraulic cylinder is mounted on the upper part of the gantry. A support frame is connected to the moving end of the hydraulic cylinder. A protective shell is connected to the lower part of the support frame. A cutting blade is installed inside the protective shell. A drive motor is mounted on the side of the protective shell. The output end of the drive motor is connected to the cutting blade, which is located between two sets of electric cylinders. After the fixing device secures the heat sink, the hydraulic cylinder extends, causing the cutting blade to fall. Simultaneously, the drive motor is activated to transmit power to the cutting blade, causing it to rotate, thus completing the cutting of the heat sink and improving the practicality of the device.

[0008] Preferably, it also includes linear slide rails and sliding grooves. A set of linear slide rails is provided on the front and rear sides of the gantry, and a set of sliding grooves is provided on the front and rear sides of the support frame corresponding to the positions of the two sets of linear slide rails. The linear slide rails and sliding grooves limit the up and down movement of the protective shell, reduce the vibration amplitude of the cutting blade itself during the up and down movement of the protective shell and the cutting process, ensure the cutting effect of the equipment, and improve the practicality of the device.

[0009] Preferably, the limiting device includes a lead screw, a limiting guide rod, a transverse block, a motor, a connecting rod, and a baffle. A chamber is provided on the upper left side of the C-shaped frame. The lead screw and the limiting guide rod are installed in the chamber. The transverse block is located in the chamber and connected to the lead screw by a nut. The limiting guide rod passes through the body of the transverse block. A strip-shaped through hole is provided on the lower end face of the chamber, communicating with the lower end face of the upper part of the C-shaped frame. A connecting rod is connected to the lower end face of the transverse block. A baffle is provided at the lower part of the connecting rod. A motor is installed on the left end face of the C-shaped frame, and the output end of the motor is connected to the lead screw. When the motor is turned on, power is transmitted to the lead screw, which drives the lead screw to rotate. The rotating lead screw drives the transverse block to move left and right in the chamber. The transverse movement of the transverse block is limited by the limiting guide rod, reducing the vibration amplitude of the transverse block during the transverse movement and improving the stability of the device. At the same time, it drives the connecting rod and the baffle to move laterally, intercepting and limiting the left position of the heat sink, thereby limiting the cutting position of the heat sink and improving the practicality of the device.

[0010] Preferably, it also includes a vibration sensor, which is installed on the left end face of the baffle. The vibration sensor monitors the vibration of the baffle itself. When the pipe hits the baffle, the vibration sensor controls all the reduction motors to shut down, thereby automatically completing the cutting and positioning of the guide rod and improving the practicality of the device.

[0011] Compared with the prior art, the advantages of this utility model are as follows: the heat sink is supported, transported and fixed by the fixing device, the heat sink is quickly cut by the cutting device, the position of the heat sink is limited by the limiting device, and the position of the heat sink can be quickly adjusted, which improves the practicality of the device. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the first isometric structure of this utility model;

[0013] Figure 2 This is a schematic diagram of the second isometric structure of this utility model;

[0014] Figure 3 This is a first cross-sectional structural diagram of the present invention;

[0015] Figure 4 This is a schematic diagram of the second cross-sectional structure of this utility model;

[0016] Figure 5 This is a partially enlarged structural schematic diagram of the present invention;

[0017] The following components are labeled in the attached diagram: 1. C-type frame; 2. Load-bearing wheel; 3. Gear motor; 4. Electric cylinder; 5. Arc-shaped pressure plate; 6. Gantry; 7. Hydraulic cylinder; 8. Support frame; 9. Protective shell; 10. Cutting blade; 11. Drive motor; 12. Linear guide rail; 13. Sliding groove; 14. Lead screw; 15. Limiting guide rod; 16. Transverse block; 17. Motor; 18. Connecting rod; 19. Baffle; 20. Vibration sensor. Detailed Implementation

[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete. Example

[0019] Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 As shown, the cutting device is mounted on the fixing device, and the limiting device is mounted on the fixing device;

[0020] First, the heat sink is placed on multiple sets of bearing wheels 2. Then, multiple sets of geared motors 3 are turned on to transmit power to the bearing wheels 2 connected to them, causing the bearing wheels 2 to rotate, thereby moving the heat sink to the left. According to the cutting requirements, motor 17 is turned on to transmit power to lead screw 14, causing lead screw 14 to rotate. The rotating lead screw 14 causes transverse block 16 to move left and right in the chamber. When the pipe hits the baffle 19, vibration sensor 20 controls all geared motors 3 to shut down. At the same time, two sets of electric cylinders 4 are controlled to extend, causing the arc-shaped pressure plate 5 to fall to assist in fixing the heat sink. Then, hydraulic cylinder 7 is controlled to extend, causing the cutting blade 10 to fall. At the same time, drive motor 11 is turned on to transmit power to the cutting blade 10, causing the cutting blade 10 to rotate, thereby completing the cutting of the heat sink. After the cut is completed, control electric cylinder 4 to retract and control multiple sets of geared motors 3 to reverse and send the cut heat sink out of the cutting area.

[0021] The fixing device includes a C-shaped frame 1, bearing wheels 2, a reduction motor 3, an electric cylinder 4, and an arc-shaped pressure plate 5. Multiple sets of bearing wheels 2 are set on the upper part of the lower part of the C-shaped frame 1 through multiple sets of brackets. A reduction motor 3 is installed on the bracket. The output end of the reduction motor 3 is connected to the bearing wheel 2 on the bracket. Two sets of electric cylinders 4 are installed on the right side of the lower part of the upper part of the C-shaped frame 1. An arc-shaped pressure plate 5 is connected to the moving end of each of the two sets of electric cylinders 4.

[0022] The cutting device includes a gantry 6, a hydraulic cylinder 7, a support frame 8, a protective shell 9, a cutting blade 10, and a drive motor 11. The gantry 6 is located on the upper right side of the C-shaped frame 1. The hydraulic cylinder 7 is installed on the upper part of the gantry 6. The support frame 8 is connected to the moving end of the hydraulic cylinder 7. The protective shell 9 is connected to the lower part of the support frame 8. The cutting blade 10 is installed inside the protective shell 9. The drive motor 11 is installed on the side of the protective shell 9. The output end of the drive motor 11 is connected to the cutting blade 10. The cutting blade 10 is located between two sets of electric cylinders 4.

[0023] It also includes linear slide rails 12 and sliding grooves 13. A set of linear slide rails 12 is provided on the front and rear sides of the gantry 6, and a set of sliding grooves 13 is provided on the front and rear sides of the support frame 8 at the positions corresponding to the two sets of linear slide rails 12.

[0024] The limiting device includes a lead screw 14, a limiting rod 15, a transverse block 16, a motor 17, a connecting rod 18, and a baffle 19. A chamber is provided on the upper left side of the C-shaped frame 1. The lead screw 14 and the limiting rod 15 are installed in the chamber. The transverse block 16 is located in the chamber and is connected to the lead screw 14 by a nut. The limiting rod 15 passes through the body of the transverse block 16. A strip-shaped through hole is provided on the lower end face of the chamber, which communicates with the lower end face of the upper part of the C-shaped frame 1. A connecting rod 18 is connected to the lower end face of the transverse block 16. A baffle 19 is provided at the lower part of the connecting rod 18. A motor 17 is installed on the left end face of the C-shaped frame 1. The output end of the motor 17 is connected to the lead screw 14.

[0025] It also includes a vibration sensor 20, which is installed on the left end face of the baffle 19;

[0026] The device uses a fixing device to support, transport, and fix the heat sink, a cutting device to quickly cut the heat sink, and a limiting device to limit the position of the heat sink. It can also quickly adjust the position of the heat sink, thus improving the practicality of the device.

[0027] like Figures 1 to 5As shown, this utility model discloses a high-speed cutting device for the heat dissipation pipe of a vehicle water-cooled intercooler. During operation, the heat dissipation pipe is first placed on multiple sets of support rollers 2. Then, multiple sets of reduction motors 3 are activated to transmit power to the connected support rollers 2, causing them to rotate and thus moving the heat dissipation pipe to the left. According to the cutting requirements, motor 17 is activated to transmit power to the lead screw 14, causing it to rotate. The rotating lead screw 14 drives the transverse block 16 to move left and right within the chamber. When the pipe hits the baffle 19, vibration sensor 20 controls all reduction motors 3 to shut down. Simultaneously, two sets of electric cylinders 4 are controlled to extend, causing the arc-shaped pressure plate 5 to fall and assist in fixing the heat dissipation pipe. Then, hydraulic cylinder 7 is controlled to extend, causing the cutting blade 10 to fall. Simultaneously, drive motor 11 is activated to transmit power to the cutting blade 10, causing it to rotate, thus completing the cutting of the heat dissipation pipe. After the cutting is completed, control electric cylinder 4 to retract and control multiple sets of reduction motors 3 to reverse, sending the cut heat dissipation pipe out of the cutting area.

[0028] The hydraulic cylinder 7, drive motor 11, motor 17, vibration sensor 20, electric cylinder 4, and geared motor 3 of the high-speed cutting device for the heat dissipation pipe of the water-cooled intercooler of a vehicle are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0029] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A high-speed cutting device for water-cooled intercooler radiator tubes for vehicles; characterized in that, The fixed device, the cutting device and the limiting device, the cutting device is installed on the fixed device, and the limiting device is installed on the fixed device; The fixed device includes a C-shaped frame (1), a bearing wheel (2), a speed reducer motor (3), an electric cylinder (4) and an arc-shaped pressing plate (5), a plurality of groups of bearing wheels (2) are arranged on the lower end face of the upper part of the C-shaped frame (1) through a plurality of groups of supports, a speed reducer motor (3) is installed on the support, the output end of the speed reducer motor (3) is connected with the bearing wheel (2) on the support, two groups of electric cylinders (4) are installed on the right part of the lower end face of the upper part of the C-shaped frame (1), and one group of arc-shaped pressing plates (5) is respectively connected to the moving ends of the two groups of electric cylinders (4).

2. The high-speed cutting device for water-cooled intercooler radiator tubes of a vehicle according to claim 1, characterized in that, The cutting device includes a portal frame (6), a hydraulic cylinder (7), a support frame (8), a protective shell (9), a cutting blade (10) and a driving motor (11), the right part of the upper end face of the C-shaped frame (1) is provided with the portal frame (6), the upper part of the portal frame (6) is provided with the hydraulic cylinder (7), the moving end of the hydraulic cylinder (7) is connected with the support frame (8), the lower part of the support frame (8) is connected with the protective shell (9), the cutting blade (10) is installed in the protective shell (9), the side surface of the protective shell (9) is provided with the driving motor (11), the output end of the driving motor (11) is connected with the cutting blade (10), and the cutting blade (10) is located between the two groups of electric cylinders (4).

3. The high-speed cutting device for water-cooled intercooler radiator tubes of a vehicle according to claim 2, characterized in that, The linear slide rails (12) and the sliding grooves (13) are further included, one group of linear slide rails (12) is arranged on the front and rear side surfaces in the portal frame (6), and one group of sliding grooves (13) is arranged on the front and rear side surfaces of the support frame (8) at positions corresponding to the two groups of linear slide rails (12).

4. The high-speed cutting device for water-cooled intercooler radiator tubes of a vehicle according to claim 3, characterized in that, The limiting device includes a lead screw (14), a limiting light rod (15), a horizontal moving block (16), a motor (17), a connecting rod (18) and a baffle (19), a cavity is arranged on the left side of the upper part of the C-shaped frame (1), the lead screw (14) and the limiting light rod (15) are installed in the cavity, the horizontal moving block (16) is located in the cavity and is connected with the lead screw (14) through a nut, the limiting light rod (15) penetrates through the main body of the horizontal moving block (16), a strip-shaped through hole is arranged on the lower end face of the cavity and is communicated with the lower end face of the upper part of the C-shaped frame (1), the connecting rod (18) is connected to the lower end face of the horizontal moving block (16), the baffle (19) is arranged on the lower part of the connecting rod (18), the motor (17) is installed on the left end face of the C-shaped frame (1), and the output end of the motor (17) is connected with the lead screw (14).

5. The high-speed cutting device for water-cooled intercooler radiator tubes of an automobile according to claim 4, characterized in that, The vibration sensor (20) is further included, and the vibration sensor (20) is installed on the left end face of the baffle (19).

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