Robot carrying system for electric energy meter verification

Abstract

The utility model discloses a robot carrying system for electric energy meter verification, which comprises a base, a control assembly arranged in the middle above the base, a verification robot arranged above the control assembly, control arms arranged in an array in the verification robot, and a limiting piece arranged at the bottom of the base. Lubricating assemblies are arranged on the front side and the rear side of the limiting piece correspondingly, a sliding rail is arranged in the middle of the interior of the limiting piece, balls are arranged in the limiting piece in an annular array mode, limiting holes are formed in the outer sides of the balls, rod inlets are formed in the middles of the interiors of the lubricating assemblies, and inner rings are arranged on the outer sides of the rod inlets. An oil cavity is formed in the outer side of the inner ring, an oil outlet is formed in the inner side of the oil cavity, and the oil cavity is filled with lubricating oil, so that the lubricating condition required by long-time stable operation of the system is guaranteed, the reliability and stability of the system are improved, the service life of the system is prolonged, and reliable support and guarantee are provided for the verification process of the electric energy meter.

Description

Technical Field

[0001] This utility model belongs to the technical field of electricity meter calibration robots, specifically relating to a robot handling system for electricity meter calibration. Background Technology

[0002] Electricity meter calibration robots are automated devices specifically designed for the testing, calibration, and verification of electricity meters. These robots are typically designed to simulate the operation of electricity meters in real-world usage environments. Utilizing various sensors, measuring devices, and automated control systems, they comprehensively and accurately evaluate various parameters of the electricity meter. Through their automation, high precision, high efficiency, and safety features, electricity meter calibration robots provide a reliable solution for electricity meter calibration, while also promoting technological advancements and development in the field.

[0003] However, the slide rails of the bottom walking axis of the existing electricity meter calibration robot have to withstand high-speed and high-pressure friction during operation. The rails need to be maintained by effectively lubricating them to ensure normal operation. Rail maintenance is usually done manually, which is time-consuming, labor-intensive and affects work efficiency. Utility Model Content

[0004] The purpose of this utility model is to provide a robot handling system for electricity meter calibration, in order to solve the problem mentioned in the background art that the slide rail of the bottom walking axis of the existing electricity meter calibration robot has to withstand high-speed and high-pressure friction during operation, and needs to be maintained by effective lubrication of the track to ensure normal operation of the slide rail. Track maintenance is usually done manually, which is time-consuming, labor-intensive and affects work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a robot handling system for electricity meter calibration, including a base;

[0006] A control component is located at the center of the upper part of the base, and a verification robot is located above the control component. The verification robot has control arms arranged in an array inside, and a gripper is located at the end of the control arm. A rotating shaft is located at the center of the array of control arms. The robot handling system for verifying electricity meters is powered by an external power source.

[0007] A limiting component is provided at the bottom of the base, and lubrication components are provided on the front and rear sides of the limiting component. A slide rail is provided in the middle of the inside of the limiting component.

[0008] Preferably, the limiting member array has two parts. The inner position of the limiting member is provided with a circular array of balls. The outer position of the balls is provided with limiting holes. The balls are embedded in the limiting member. The diameter of the balls in the array corresponds to the diameter of the slide rail. The balls are rotatably connected to the limiting member.

[0009] Preferably, the lubrication assembly has a rod inlet at the middle position inside, an inner ring at the outer position of the rod inlet, an oil cavity at the outer position of the inner ring, and an oil outlet at the inner position of the oil cavity.

[0010] Preferably, the oil outlets are arranged in a ring array, and an oil filling port is provided on the upper right side of the lubrication component, and the oil cavity is filled with lubricating oil.

[0011] Preferably, a movable component is provided on the left and right sides of the bottom of the base, and a drive wheel array is arranged inside the movable component, with six drive wheels arranged in the drive wheel array.

[0012] Preferably, a wheel cavity is provided at the outer side of the drive wheel, a drive shaft is provided at the middle position inside the drive wheel, and the moving component is partially wrapped around the outer side of the drive wheel.

[0013] Preferably, the base is slidably connected to the slide rail, and both the base and the slide rail are made of steel.

[0014] Compared with the prior art, this utility model provides a robotic handling system for electricity meter calibration, which has the following advantages:

[0015] 1. Through the design of limiting components, ball bearings, limiting holes, inlet rods, inner rings, oil chambers, oil outlets, and oil filling ports, the ball bearings achieve a rotary connection with the limiting components and slide rails. This mechanism provides a more flexible and stable motion, effectively reducing friction and wear, and extending the service life of the robot system. The lubrication assembly is equipped with inlet rods, inner rings, oil chambers, and oil outlets. These designs ensure that the rolling parts receive sufficient lubrication during operation, reducing friction, improving the smoothness and efficiency of movement, and also reducing wear and noise. The oil filling port is located on top of the lubrication assembly, facilitating the addition and maintenance of lubricating oil by operators. This ensures the lubrication conditions required for long-term stable operation of the system, improves the reliability, stability, and service life of the system, and provides reliable support and guarantee for the calibration process of electricity meters.

[0016] 2. Through the arrangement of the moving components, drive wheels, wheel cavities, and drive shaft, the moving components are partially encased on the outside of the drive wheels, improving the stability and balance of the base. During robot movement, a stable base effectively reduces vibration and sway, ensuring the stability of the entire system. The drive wheels directly contact the ground, transmitting power through the drive shaft, improving transmission efficiency and reducing energy loss. Wheel cavities are located on the outer side of the drive wheels, effectively fixing the contact between the drive wheels and the ground, ensuring transmission stability and reliability. Because the moving components are partially encased on the outside of the drive wheels, operators can easily control the movement direction and speed of the base through the moving components, achieving precise control of the robot system, making the operation of the base simpler and more flexible. The wheel cavities on the outer side of the drive wheels protect them from external environmental influences, extending their service life. Simultaneously, the array of six drive wheels increases the contact area between the base and the ground, distributing the load of the entire system, improving the durability and stability of the base, and enhancing the system's stability, transmission efficiency, and ease of operation. This also strengthens the system's durability, providing crucial support for the normal operation of the robot handling system. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the bottom cavity structure of this utility model.

[0019] Figure 3 This is a schematic diagram of the drive wheel in this utility model.

[0020] Figure 4 This is a schematic diagram of the lubrication component in this utility model.

[0021] Figure 5 This is a schematic diagram of the limiting component in this utility model.

[0022] In the diagram: 1. Base; 2. Slide rail; 3. Control component; 4. Control arm; 5. Gripper; 6. Inspection robot; 7. Rotary shaft; 8. Moving component; 9. Lubrication component; 10. Limiting component; 11. Drive wheel; 12. Wheel cavity; 13. Drive shaft; 14. Oil inlet; 15. Rod inlet; 16. Oil cavity; 17. Oil outlet; 18. Inner ring; 19. Ball bearing; 20. Limiting hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] This utility model provides, for example Figure 1-5 The illustrated robotic handling system for electricity meter calibration includes a base 1;

[0025] A control component 3 is located at the middle position above the base 1. A verification robot 6 is located above the control component 3. A control arm 4 is arranged in an array inside the verification robot 6. A gripper 5 is located at the end of the control arm 4. A rotating shaft 7 is located in the middle position of the arrayed control arm 4. The robot handling system for verifying the electricity meter is powered by an external power source.

[0026] A limiting component 10 is provided at the bottom of the base 1, and lubrication components 9 are provided on the front and rear sides of the limiting component 10 respectively. A slide rail 2 is provided in the middle of the inside of the limiting component 10.

[0027] There are two limit members 10 arrays. The inner position of the limit member 10 is arranged in a ring array of balls 19. The outer position of the balls 19 is provided with limit holes 20. The balls 19 are embedded in the limit member 10. The diameter of the balls 19 in the array corresponds to the diameter of the slide rail 2. The balls 19 are rotatably connected to the limit member 10.

[0028] The lubrication assembly 9 has a rod inlet 15 located in the middle, an inner ring 18 located on the outer side of the rod inlet 15, an oil cavity 16 located on the outer side of the inner ring 18, and an oil outlet 17 located on the inner side of the oil cavity 16.

[0029] The oil outlet 17 is arranged in a ring array, and the oil filling port 14 is located on the upper right side of the lubrication component 9. The oil cavity 16 is filled with lubricating oil.

[0030] The base 1 has a movable component 8 on the left and right sides at the bottom. The movable component 8 has a drive wheel 11 array inside, and the drive wheel 11 array has six.

[0031] A wheel cavity 12 is provided on the outer side of the drive wheel 11, and a drive shaft 13 is provided in the middle of the drive wheel 11. The moving component 8 is partially wrapped around the outer side of the drive wheel 11.

[0032] The base 1 is slidably connected to the slide rail 2, and both the base 1 and the slide rail 2 are made of steel.

[0033] In this embodiment, the specific implementation steps of a robot handling system for electricity meter verification are as follows: The device is placed at the location where the electricity meter needs to be verified, ensuring the base 1 is stable and the external power supply connection is normal. The switch on the control component 3 is turned on to start the system, activating the verification robot 6 and other related components. The position and posture of the verification robot 6 are adjusted through the operation on the control component 3 to ensure it can accurately test the electricity meter. The verification robot 6's testing program is started, allowing it to begin testing and calibrating the electricity meter. The testing process is monitored in real time to ensure accuracy and completeness. Testing data, including various parameters of the electricity meter and testing results, is recorded. After testing is completed, the testing program is stopped, the testing results are saved and a verification report is generated. The system is shut down, and the verification robot and base are cleaned to ensure the equipment is in good working condition, including maintenance of components and moving parts.

[0034] like Figure 2 and Figure 4-5 As shown, there are two limiters 10 arrays. Inside the limiters 10, there are balls 19 arranged in a ring array. There are limit holes 20 on the outer side of the balls 19. The balls 19 are embedded in the limiters 10. The diameter of the balls 19 in the array corresponds to the diameter of the slide rail 2. The balls 19 are rotatably connected to the limiters 10. Inside the lubrication assembly 9, there is a rod inlet 15 in the middle position. There is an inner ring 18 on the outer side of the rod inlet 15. There is an oil cavity 16 on the outer side of the inner ring 18. There is an oil outlet 17 on the inner side of the oil cavity 16. The oil outlet 17 is arranged in a ring array. There is a filler 14 on the upper right side of the lubrication assembly 9. The oil cavity 16 is filled with lubricating oil.

[0035] Preferably, the design of the ball bearing 19 enables a rotary connection between the limiting component 10 and the slide rail 2. This mechanism provides a more flexible and stable motion, effectively reducing friction and wear, and extending the service life of the robot system. The lubrication component 9 is internally equipped with an inlet 15, an inner ring 18, an oil chamber 16, and an oil outlet 17. These designs ensure that the rolling components receive sufficient lubrication during operation, reducing friction, improving the smoothness and efficiency of the motion, and also reducing wear and noise. The lubrication component 9 is equipped with an oil filler 14, which facilitates the addition and maintenance of lubricating oil by operators, ensuring the lubrication conditions required for long-term stable operation of the system, improving the reliability, stability, and service life of the system, and providing reliable support and guarantee for the calibration process of the electricity meter.

[0036] like Figure 1-3As shown, a movable component 8 is provided on the left and right sides of the bottom of the base 1. A drive wheel 11 is arranged in an array inside the movable component 8. There are six drive wheels 11 in the array. A wheel cavity 12 is provided on the outer side of the drive wheel 11. A drive shaft 13 is provided in the middle of the drive wheel 11. The movable component 8 is partially wrapped around the outer side of the drive wheel 11.

[0037] Preferably, the moving component 8 partially encloses the outside of the drive wheel 11, improving the stability and balance of the base 1. During robot movement, a stable base 1 effectively reduces vibration and sway, ensuring the stability of the entire system. The drive wheel 11 directly contacts the ground and transmits power through the drive shaft 13, improving transmission efficiency and reducing energy loss. A wheel cavity 12 is provided on the outer side of the drive wheel 11, which effectively fixes the drive wheel 11 in contact with the ground, ensuring the stability and reliability of transmission. Because the moving component partially encloses the outside of the drive wheel 11, the operator can easily move the moving component 8. The movement speed of the base 1 is controlled to achieve precise control of the robot system, making the operation of the base 1 simpler and more flexible. The wheel cavity 12 set on the outer side of the drive wheel 11 can protect the drive wheel 11 from the influence of the external environment and extend the service life of the drive wheel 11. At the same time, the array of six drive wheels 11 increases the contact area between the base 1 and the ground, distributes the load of the entire system, improves the durability and stability of the base 1, and improves the stability, transmission efficiency and ease of operation of the system. It also enhances the durability of the system and provides an important guarantee for the normal operation of the robot handling system.

[0038] like Figure 1-5 As shown, the base 1 and the slide rail 2 are slidably connected, and both the base 1 and the slide rail 2 are made of steel.

[0039] Optionally, steel materials typically have high strength and hardness, enabling them to withstand greater loads and pressures, ensuring that the base and slide rails are not easily deformed or worn during operation, thereby extending their service life. The structure of steel materials is stable and not easily affected by the external environment, maintaining the geometric shape and size stability of the base 1 and slide rail 2, ensuring the accuracy and stability of the system operation.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A robotic handling system for verifying electricity meters, comprising a base (1); A control component (3) is provided at the middle position above the base (1), and a verification robot (6) is provided above the control component (3). A control arm (4) is arranged in an array inside the verification robot (6). A gripper (5) is provided at the end of the control arm (4). A rotating shaft (7) is provided in the middle position of the arrayed control arm (4). The robot handling system for verifying electricity meters is powered by an external power source. Its features are: A limiting component (10) is provided at the bottom of the base (1), and lubrication components (9) are provided on the front and rear sides of the limiting component (10). A slide rail (2) is provided in the middle of the inside of the limiting component (10).

2. The robot handling system for electricity meter calibration according to claim 1, characterized in that: The limiting member (10) array has two parts. The inner position of the limiting member (10) is provided with a ring array of balls (19). The outer position of the balls (19) is provided with limiting holes (20). The balls (19) are embedded in the limiting member (10). The diameter of the balls (19) in the array corresponds to the diameter of the slide rail (2). The balls (19) are rotatably connected to the limiting member (10).

3. The robot handling system for electricity meter calibration according to claim 2, characterized in that: The lubrication assembly (9) has a rod inlet (15) at the middle position inside, an inner ring (18) at the outer position of the rod inlet (15), an oil cavity (16) at the outer position of the inner ring (18), and an oil outlet (17) at the inner position of the oil cavity (16).

4. The robot handling system for electricity meter calibration according to claim 3, characterized in that: The oil outlet (17) is arranged in a ring array, and the oil filling port (14) is provided on the upper right side of the lubrication component (9). The oil cavity (16) is filled with lubricating oil.

5. The robot handling system for electricity meter calibration according to claim 1, characterized in that: The base (1) has a movable component (8) on the left and right sides of its bottom, and the movable component (8) has a drive wheel (11) array inside it, with six drive wheels (11) arrayed.

6. The robot handling system for electricity meter calibration according to claim 5, characterized in that: A wheel cavity (12) is provided on the outer side of the drive wheel (11), and a drive shaft (13) is provided in the middle of the drive wheel (11). The moving component (8) is partially wrapped around the outer side of the drive wheel (11).

7. The robot handling system for electricity meter calibration according to claim 1, characterized in that: The base (1) is slidably connected to the slide rail (2), and the base (1) and the slide rail (2) are made of steel.

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