Alloy resistor detecting and packaging device

By designing an alloy resistance testing and packaging device, and adopting an automated production line and various push rods and limit mechanisms, the problems of low efficiency and inaccurate testing caused by human factors in the alloy resistance testing and packaging process were solved, realizing automated testing and packaging, and improving testing accuracy and process efficiency.

CN224075906UActive Publication Date: 2026-04-03SUZHOU PROSEMI MICRO-ELECTRONIC TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-16
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing alloy resistance testing and packaging process suffers from problems such as low efficiency, inaccurate test results due to human factors, and high labor costs.

Method used

An alloy resistance testing and packaging device was designed. It adopts an automated production line, which uses a feeding conveyor belt, a testing conveyor belt and a packaging box conveyor belt, combined with electric push rods, hydraulic push rods, limit mechanisms and testing plates to realize automatic resistance testing, differentiation and packaging.

Benefits of technology

The system enables automated testing and packaging of alloy resistors, improving testing accuracy and process efficiency, reducing manual intervention, and lowering labor intensity.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224075906U_ABST
    Figure CN224075906U_ABST
Patent Text Reader

Abstract

The utility model discloses an alloy resistor detecting and packaging device, and particularly relates to the technical field of alloy resistor detection, the alloy resistor detecting and packaging device comprises a supporting frame, a feeding conveying belt and a detection conveying belt are arranged in the middle of the supporting frame, and a supporting plate is fixedly connected to the position, corresponding to the detection conveying belt, of the top of the supporting frame. According to the utility model, the electric push rod is started to control the lifting plate to drive the detection plate to move downwards, and the detection plate is contacted with the alloy resistor to acquire related electrical performance data of the resistor and transmit the data to the control panel for analysis and judgment; resistors detected to be qualified are automatically input into a packaging box through a detection conveying belt to be packaged, and resistors detected to be unqualified can be pushed to one side of a discharging port by starting a hydraulic push rod, so that the resistors are discharged through the discharging port, resistor detection distinguishing is achieved, automatic operation is achieved in the whole process, manual intervention is reduced, and the production efficiency is improved. And the labor intensity of operators is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of alloy resistance testing technology, and more specifically, to an alloy resistance testing packaging device. Background Technology

[0002] Alloy resistors are resistors with alloy materials as the core conductive element. Through specific alloy composition ratios and processing techniques, they possess stable electrical properties, mechanical strength, and environmental adaptability. They are widely used in electronic circuits, power systems, industrial equipment, and other fields. In the production and manufacturing process of alloy resistors, testing and packaging are crucial steps.

[0003] Currently, most alloy resistors are still tested and packaged using relatively traditional methods. In terms of testing, some companies use manual testing, where operators need to check the resistance value of each alloy resistor one by one. This method is not only inefficient, but also prone to inaccurate test results due to human factors, making it difficult to guarantee the consistency of product quality. Furthermore, the resistors after testing need to be manually moved into the packaging process, which increases production time and labor costs. Therefore, an alloy resistor testing and packaging device is proposed. Utility Model Content

[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides an alloy resistance testing packaging device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an alloy resistance testing and packaging device, including a support frame, with a feeding conveyor belt and a testing conveyor belt arranged in the middle of the support frame. The feeding conveyor belt is responsible for conveying the alloy resistor to be tested to the testing conveyor belt, realizing the initial transmission of the resistance. The testing conveyor belt can output the qualified resistors after testing to the inside of the packaging box. A support plate is fixedly connected to the top of the support frame at a position corresponding to the testing conveyor belt. An electric push rod is fixedly connected to the top of the support plate. A lifting plate is connected to the output end of the electric push rod. Testing plates are symmetrically fixedly connected to both sides of the bottom of the lifting plate. Activating the electric push rod controls the lifting plate to move the testing plates downward. The testing plates can contact the alloy resistors to collect relevant electrical performance data of the resistors, which can easily adapt to the testing needs of alloy resistors of different specifications.

[0006] One end of the lifting plate is provided with a limiting mechanism, which can limit the position of the resistor at the top of the detection conveyor belt. A discharge push plate is provided on one side of the top of the detection conveyor belt, which can push out the unqualified resistor from the other side. A discharge port is opened on one side of the support frame, and a guide plate is fixedly connected to one side of the support frame at a position corresponding to the discharge port. The resistor is pushed out from the middle of the discharge port by the discharge push plate, and the discharge is guided by the guide plate.

[0007] A packaging box conveyor belt is provided on one side of the support frame, and support side plates are symmetrically arranged on both sides of the packaging box conveyor belt. Multiple limit bars are fixedly connected to the surface of the packaging box conveyor belt, and a packaging box is provided on the top of the packaging box conveyor belt. A control panel is provided on one side of the support frame. The packaging boxes are transported sequentially to one side of the detection conveyor belt by the packaging box conveyor belt, so that the packaging boxes correspond to the detection conveyor belt. Qualified resistors can be placed in the packaging boxes and fall smoothly into the corresponding packaging boxes below, realizing the automatic feeding and packaging operation of resistors. The limit bars limit the movement of the packaging boxes.

[0008] Preferably, the detection conveyor belt is located on the side of the feeding conveyor belt close to the packaging box conveyor belt, and the middle of the support frame is provided with protective strips on both sides of the top of the feeding conveyor belt. The detection conveyor belt receives the resistance conveyed by the feeding conveyor belt, and the protective strips can prevent the alloy resistor from falling off the sides of the conveyor belt during the conveying process, thus playing a protective role and ensuring the safety and integrity of the resistance conveying process.

[0009] Preferably, the feeding push plate corresponds to the discharge port, and a hydraulic push rod is provided on one side of the feeding push plate. The hydraulic push rod is fixed to one side of the support frame. Activating the hydraulic push rod can push the discharge port side of the unqualified resistance box at the top of the detection conveyor belt, thereby discharging it through the discharge port.

[0010] Preferably, the packaging box is positioned between two limiting bars, with one of the packaging boxes corresponding to one end of the inspection conveyor belt. The packaging box is located at the bottom of one end of the inspection conveyor belt, and can receive qualified products conveyed by the inspection conveyor belt through the packaging box to achieve automatic boxing and convenient packaging.

[0011] Preferably, the limiting mechanism includes a limiting baffle inserted at one end of the lifting plate. A limiting strip is fixedly connected to the top of the limiting baffle, and a fixing strip is fixedly connected to the bottom of one side of the limiting plate. Two springs are provided at the top of the fixing strip, and the springs are located at the bottom of the lifting plate. When the lifting plate descends for detection, the limiting baffle can limit the alloy resistor to prevent displacement of the resistor during the detection process and ensure the accuracy of the detection. When the lifting plate rises, it can drive the limiting baffle to move upward for easy use.

[0012] Preferably, the detection plate is configured as an arc-shaped structure, and the two detection plates are electrically connected to the control panel via wires. The control panel is provided with a display panel. The detection plate contacts the alloy resistor, collects relevant electrical performance data of the resistor, and transmits the data to the control panel for analysis and judgment. At the same time, the display panel on the surface of the control panel can display the detection results in real time.

[0013] The technical effects and advantages of this utility model are as follows:

[0014] 1. This utility model first controls the lifting plate to move the detection plate downward by activating the electric push rod. The detection plate can then contact the alloy resistor to collect relevant electrical performance data of the resistor and transmit the data to the control panel for analysis and judgment. At the same time, the display panel on the surface of the control panel can display the test results in real time. Resistors that pass the test are automatically fed into the packaging box for packaging by the test conveyor belt. Resistors that fail the test can be pushed to the discharge port by activating the hydraulic push rod, so that they are discharged through the discharge port. This achieves resistance detection and differentiation, is convenient to use, and the entire process is automated, reducing manual intervention and the labor intensity of operators.

[0015] 2. This utility model also features a limiting mechanism that limits the resistance during the downward movement of the detection plate driven by the lifting plate, thereby improving the stability of the resistance, ensuring accurate detection of the alloy resistance, reducing the outflow of defective products due to inaccurate detection, and preventing the alloy resistance from falling off the sides of the conveyor belt during the transportation process by the protective strip, thus playing a protective role and ensuring the safety and integrity of the resistance transportation process.

[0016] In summary, through the interaction of the above-mentioned functions, it is convenient to detect resistance values, distinguish the results, and automatically package qualified resistors into boxes. The entire process is automated, reducing manual intervention and the labor intensity of operators. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0018] Figure 2 This is a schematic diagram of the structure of this utility model from another angle.

[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of this utility model.

[0020] Figure 4 This is a schematic diagram showing the disassembled structure of the lifting plate and the limiting baffle of this utility model.

[0021] The attached diagram is labeled as follows: 1. Support frame; 2. Support plate; 3. Feed conveyor belt; 4. Inspection conveyor belt; 5. Electric push rod; 6. Lifting plate; 7. Inspection plate; 8. Limiting baffle; 9. Limiting strip; 10. Fixing strip; 11. Spring; 12. Packaging box conveyor belt; 13. Limiting strip; 14. Support side plate; 15. Packaging box; 16. Discharge port; 17. Guide plate; 18. Discharge push plate; 19. Control panel; 20. Protective strip. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] As attached Figure 1-4 The alloy resistor testing and packaging device shown includes a support frame 1. A feeding conveyor belt 3 and a testing conveyor belt 4 are arranged in the middle of the support frame 1. The feeding conveyor belt 3 is responsible for conveying the alloy resistor to be tested to the testing conveyor belt 4 to achieve the initial transmission of the resistor. The testing conveyor belt 4 can output the qualified resistor after testing to the inside of the packaging box 15. A support plate 2 is fixedly connected to the top of the support frame 1 at a position corresponding to the testing conveyor belt 4. An electric push rod 5 is fixedly connected to the top of the support plate 2. The output end of the electric push rod 5 is connected to a lifting plate 6. Testing plates 7 are symmetrically fixedly connected to both sides of the bottom of the lifting plate 6. When the electric push rod 5 is activated, the lifting plate 6 is controlled to move the testing plates 7 downward. The testing plates 7 can contact the alloy resistor and collect relevant electrical performance data of the resistor, which can easily meet the testing needs of alloy resistors of different specifications.

[0024] One end of the lifting plate 6 is provided with a limiting mechanism. The limiting mechanism can limit the position of the resistor at the top of the detection conveyor belt 4. A discharge push plate 18 is provided on one side of the top of the detection conveyor belt 4. The discharge push plate 18 can push the unqualified resistor out from the other side. A discharge port 16 is opened on one side of the support frame 1. A guide plate 17 is fixedly connected to the side of the support frame 1 at the position corresponding to the discharge port 16. The resistor is pushed out from the middle of the discharge port 16 by the discharge push plate 18 and guided out by the guide plate 17.

[0025] A packaging box conveyor belt 12 is provided on one side of the support frame 1. Support side plates 14 are symmetrically provided on both sides of the packaging box conveyor belt 12. Multiple limit bars 13 are fixedly connected to the surface of the packaging box conveyor belt 12. A packaging box 15 is provided on the top of the packaging box conveyor belt 12. A control panel 19 is provided on one side of the support frame 1. The packaging box 15 is conveyed sequentially to one side of the detection conveyor belt 4 through the packaging box conveyor belt 12, so that the packaging box 15 corresponds to the detection conveyor belt 4. Qualified resistors can be placed in the packaging box 15 and fall smoothly into the corresponding packaging box 15 below, realizing the automatic feeding and packaging operation of resistors. The limit bars 13 limit the packaging box 15.

[0026] As attached Figure 1-3As shown, the testing conveyor belt 4 is located on the side of the feeding conveyor belt 3 near the packaging box conveyor belt 12. The middle of the support frame 1 is located on both sides of the top of the feeding conveyor belt 3, and protective strips 20 are provided. The discharge push plate 18 corresponds to the discharge port 16. A hydraulic push rod is provided on one side of the discharge push plate 18 and is fixed to one side of the support frame 1. The packaging box 15 is located between two limit bars 13. One of the packaging boxes 15 corresponds to one end of the testing conveyor belt 4 and is located at the bottom of one end of the testing conveyor belt 4. The testing conveyor belt 4 receives the resistors conveyed by the feeding conveyor belt 3. The protective strips 20 can prevent the alloy resistors from falling from both sides of the conveyor belt during the conveying process, thus playing a protective role and ensuring the safety and integrity of the resistor conveying process. Activating the hydraulic push rod can push the side of the unqualified resistor box discharge port 16 at the top of the testing conveyor belt 4, thereby discharging it through the discharge port 16. The packaging box 15 can receive qualified products conveyed by the testing conveyor belt 4 to achieve automatic boxing and convenient packaging.

[0027] As attached Figure 3 , 4 As shown, the limiting mechanism includes a limiting baffle 8 inserted at one end of the lifting plate 6. A limiting strip 9 is fixedly connected to the top of the limiting baffle 8, and a fixing strip 10 is fixedly connected to the bottom of one side of the limiting plate 8. Two springs 11 are set at the top of the fixing strip 10. The springs 11 are set at the bottom of the lifting plate 6. The detection plate 7 is set with an arc-shaped structure. The two detection plates 7 are electrically connected to the control panel 19 through wires. The surface of the control panel 19 is provided with a display panel. When the lifting plate 6 descends for detection, the limiting baffle 8 can limit the alloy resistor to prevent the resistor from shifting during the detection process and ensure the accuracy of the detection. When the lifting plate 6 rises, it can drive the limiting baffle 8 to move upward for easy access. The detection plate 7 contacts the alloy resistor, collects the relevant electrical performance data of the resistor, and transmits the data to the control panel 19 for analysis and judgment. At the same time, the display panel on the surface of the control panel 19 can display the detection results in real time.

[0028] The working principle of this utility model is as follows: When in use, the alloy resistor to be tested is placed on the feeding conveyor belt 3 in sequence. The feeding conveyor belt 3 is started to transport the resistor to the testing conveyor belt 4. The testing conveyor belt 4 is driven to make the resistor position directly below the lifting plate 6. Then, the electric push rod 5 is started to control the lifting plate 6 to move the testing plate 7 down to test the resistor. The test data is transmitted to the control panel 19 for analysis and judgment.

[0029] After the test is passed, the electric push rod 5 is started to control the lifting plate 6 to drive the limit baffle 8 to reset. At this time, the test conveyor belt 4 is started to transport the qualified resistor to the packaging box 15 and automatically put it into the box. Then, the packaging box 15 filled with resistors is transported to the next process through the packaging box conveyor belt 12.

[0030] When the test fails, the electric push rod 5 is activated to control the lifting plate 6 to drive the limit baffle 8 to reset. At this time, the hydraulic push rod is activated to control the unloading push plate 18 to push the resistor out from the position of the discharge port 16, and the unloading is carried out by the guide plate 17, thus completing the function of resistance detection and sorting.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An alloy resistance detection packaging device comprising a support frame (1), characterized in that: The middle part of the support frame (1) is provided with a feeding conveyor belt (3) and a detection conveyor belt (4), the top of the support frame (1) is fixedly connected with a support plate (2) at a position corresponding to the detection conveyor belt (4), the top of the support plate (2) is fixedly connected with an electric push rod (5), the output end of the electric push rod (5) is connected with a lifting plate (6), and the bottom of the lifting plate (6) is fixedly connected with a detection plate (7) on both sides in a symmetrical manner. One end of the lifting plate (6) is provided with a limiting mechanism, one side of the top of the detection conveyor belt (4) is provided with a discharging push plate (18), one side of the support frame (1) is provided with a discharge port (16), and one side of the support frame (1) is fixedly connected with a guide plate (17) at a position corresponding to the discharge port (16). One side of the support frame (1) is provided with a packaging box conveyor belt (12), the packaging box conveyor belt (12) is provided with a support side plate (14) on both sides in a symmetrical manner, a plurality of limiting bars (13) are fixedly connected to the surface of the packaging box conveyor belt (12), and a packaging box (15) is arranged on the top of the packaging box conveyor belt (12). One side of the support frame (1) is provided with a control panel (19).

2. An alloy resistance detection packaging device according to claim 1, characterized in that: The detection conveyor belt (4) is arranged on one side of the feeding conveyor belt (3) close to the packaging box conveyor belt (12), and a protective strip (20) is arranged on both sides of the top of the feeding conveyor belt (3) in the middle part of the support frame (1).

3. An alloy resistance detection packaging apparatus according to claim 1, characterized by: The discharging push plate (18) corresponds to the discharge port (16), and a hydraulic push rod is arranged on one side of the discharging push plate (18) and fixed to one side of the support frame (1).

4. The alloy resistance detection packaging apparatus of claim 1, wherein: The packaging box (15) is arranged between two limiting bars (13), one of the packaging boxes (15) corresponds to one end of the detection conveyor belt (4), and the packaging box (15) is arranged at the bottom of one end of the detection conveyor belt (4).

5. The alloy resistance detection packaging apparatus of claim 1, wherein: The limiting mechanism comprises a limiting baffle (8) inserted into one end of the lifting plate (6), a limiting strip (9) is fixedly connected to the top of the limiting baffle (8), a fixed strip (10) is fixedly connected to the bottom of one side of the limiting baffle (8), two springs (11) are arranged on the top of the fixed strip (10), and the springs (11) are arranged on the bottom of the lifting plate (6).

6. An alloy resistance detection packaging apparatus according to claim 1, wherein: The detection plate (7) is arranged in an arc-shaped structure, two detection plates (7) are electrically connected to the control panel (19) through wires, and a display panel is arranged on the surface of the control panel (19).