CBN grinding wheel packaging box

By designing a CBN grinding wheel packaging box with a multi-layered protective structure, including an outer protective layer, an isolation buffer layer, and an internal fixing layer, the problem of damage to CBN grinding wheels during transportation is solved, improving the safety and reliability of transportation.

CN224075999UActive Publication Date: 2026-04-03KUNSHAN XINLUN SUPERABRASIVES CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

CBN grinding wheels are prone to damage during transportation, and traditional packaging methods cannot effectively protect them, resulting in high compensation rates for manufacturers and low satisfaction among buyers.

Method used

Design a CBN grinding wheel packaging box, including a packaging box body, an outer protective layer, an isolation buffer layer and an inner fixing layer, using a sealing component to seal the gaps, and using a foam material with elastic recovery properties and toughness for multi-layer protection.

Benefits of technology

It significantly reduces the risk of damage to CBN grinding wheels during transportation and storage, prevents dust and moisture corrosion, ensures that the grinding wheels are not damaged during transportation, and improves the safety and reliability of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a CBN grinding wheel packaging box. The CBN grinding wheel packaging box comprises a packaging box body and a protective layer contained in the packaging box body. The protective layer comprises an outer protective layer, an isolation buffer layer and an inner fixing layer, and the protective layer further comprises a sealing assembly. According to the utility model, from inside to outside, under the combined action of the external protection layer, the isolation buffer layer, the internal fixing layer and the sealing assembly, the CBN grinding wheel is not easy to suffer from external forces such as violent impact, extrusion and the like in the transportation process, the CBN grinding wheel can be prevented from being eroded by dust and water vapor, and the risk that the grinding wheel is damaged in the links of transportation, storage and the like is obviously reduced.
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Description

Technical Field

[0001] This application belongs to the field of grinding wheel packaging technology, and in particular relates to a CBN grinding wheel packaging box. Background Technology

[0002] CBN grinding wheels are grinding tools used in the manufacturing of high-end equipment. They are hard and brittle, and are prone to breakage and cracking when subjected to severe impacts, compression and other external forces, causing irreversible damage to the grinding wheel, seriously affecting its use, and in severe cases even causing it to be scrapped.

[0003] Traditional packaging methods for CBN grinding wheels, such as cardboard boxes and simple plastic film packaging, are clearly insufficient in terms of protective performance. They cannot meet the safety requirements of grinding wheels in complex logistics and warehousing environments, and are prone to damage during transportation. This not only increases the compensation rate for manufacturers, but also reduces the satisfaction of buyers. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a CBN grinding wheel packaging box to address the issue of easy damage to CBN grinding wheels during transportation in the prior art.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A CBN grinding wheel packaging box includes: a packaging box body and a protective layer housed inside the packaging box body;

[0007] The protective layer includes: an outer protective layer, an isolation buffer layer, and an inner fixing layer; the isolation buffer layer covers the sidewall of the inner fixing layer, the outer protective layer fills the space between the isolation buffer layer and the inner wall of the packaging box, and the inner fixing layer has a cavity capable of accommodating a CBN grinding wheel;

[0008] The protective layer further includes a sealing component for sealing the gap at the end face between the isolation buffer layer and the inner fixing layer, and / or sealing the gap at the end face between the outer protective layer and the isolation buffer layer.

[0009] In an optional embodiment, the internal fixing layer includes an upper protective layer and a lower protective layer, with the upper protective layer covering the lower protective layer; the upper protective layer and the lower protective layer each have an embedding groove at their opposite end faces for at least partial embedding of the CBN grinding wheel, and the cavity formed by the embedding groove of the upper protective layer and the embedding groove of the lower protective layer can accommodate the CBN grinding wheel;

[0010] The isolation buffer layer is made of foam material with elastic recovery properties;

[0011] The outer protective layer is made of a foam material with toughness and impact resistance.

[0012] In an optional embodiment, the sealing assembly includes waterproof tape that seals the gap at the end face between the isolation buffer layer and the inner fixing layer, and / or seals the gap at the end face between the outer protective layer and the isolation buffer layer.

[0013] In an optional embodiment, the embedding slot includes:

[0014] A first recessed area is located at the center of the embedding groove and is used for embedding the center part of the CBN grinding wheel;

[0015] A raised area, located radially outside the first recessed area, is used to support the main body of the CBN grinding wheel;

[0016] The second recessed area, located radially outward from the raised area, is used for embedding the edge of the CBN grinding wheel.

[0017] In an optional embodiment, the inner wall of the embedding groove is adhered to or coated with an anti-slip layer.

[0018] In an optional embodiment, the packaging box body and the outer protective layer, the outer protective layer and the isolation buffer layer, and / or the isolation buffer layer and the inner fixing layer are bonded together by heat pressing or by adhesive bonding.

[0019] In an optional embodiment, the packaging box includes: a bottom plate, a top cover, and side plates; the side plates surround the outside of the outer protective layer, the bottom plate is connected to the lower end of the side plates for supporting the bottom of the protective layer, and the top cover is connected to the upper end of the side plates for abutting the top of the protective layer.

[0020] In one optional embodiment, the top cover is detachably or movably connected to the upper end of the side panel.

[0021] In an optional embodiment, the foam material with elastic recovery properties includes a slow-rebound foam material.

[0022] In one optional embodiment, the foamed material with toughness and impact resistance includes a high-hardness foamed material.

[0023] The beneficial effects of this utility model are as follows: From the inside out, the internal fixing layer conveniently accommodates the CBN grinding wheel while limiting excessive shaking of the CBN grinding wheel; the isolation buffer layer reduces the impact or shock on the packaging box during transportation; the external protective layer makes the packaging box less prone to deformation under force while having a certain impact resistance; the packaging box body plays a role in shaping and protecting the protective layer; the sealing component prevents dust or moisture from entering the gap between the isolation buffer layer and the internal fixing layer, avoiding the spread of dust or moisture inside the protective layer and ultimately corroding the CBN grinding wheel contained therein; under the combined effect, the CBN grinding wheel is less likely to be subjected to severe impacts, squeezing and other external forces during transportation, and can also prevent the CBN grinding wheel from being corroded by dust and moisture, significantly reducing the risk of grinding wheel damage in transportation, storage and other processes. Attached Figure Description

[0024] The technical solution of this application will be further described below with reference to the accompanying drawings and embodiments.

[0025] Figure 1 This is a schematic longitudinal section diagram of the CBN grinding wheel packaging box according to Embodiment 1 of this application;

[0026] Figure 2 This is a schematic cross-sectional view of the CBN grinding wheel packaging box according to Embodiment 1 of this application;

[0027] Figure 3 This is a schematic diagram of the CBN grinding wheel structure of Embodiment 1 of this application;

[0028] Figure 4 This is a schematic diagram of the embedded groove structure of Embodiment 1 of this application;

[0029] Figure 5 This is a schematic longitudinal section diagram of the CBN grinding wheel packaging box according to Embodiment 2 of this application;

[0030] Figure 6 This is a schematic diagram of the longitudinal section of the CBN grinding wheel packaging box according to Embodiment 3 of this application.

[0031] The attached figures are labeled as follows:

[0032] 1. Packaging box body; 11. Side panels; 12. Top cover; 13. Bottom panel;

[0033] 2. External protective layer;

[0034] 3. Isolation buffer layer;

[0035] 4. Internal fixing layer; 40. Embedded groove; 41. First recessed area; 42. Protruding area; 43. Second recessed area; 100. Upper protective layer; 200. Lower protective layer;

[0036] 5. Sealing components;

[0037] 6. CBN grinding wheel; 61. Center section; 62. Main body section; 63. Edge section. Detailed Implementation

[0038] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other.

[0039] In the description of this application, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting the scope of protection of this application. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0040] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art will understand the specific meaning of the above terms in this application based on the specific circumstances.

[0041] The technical solution of this application will now be described in detail with reference to the accompanying drawings and embodiments. Example

[0042] This embodiment provides a CBN grinding wheel packaging box, such as Figure 1 , Figure 2 As shown, it includes: a packaging box body 1 and a protective layer housed inside the packaging box body 1. The protective layer includes: an outer protective layer 2, an isolation buffer layer 3, and an inner fixing layer 4. The isolation buffer layer 3 covers the sidewall of the inner fixing layer 4, the outer protective layer 2 fills the space between the isolation buffer layer 3 and the inner wall of the packaging box body 1, and the inner fixing layer 4 has a cavity capable of accommodating a CBN grinding wheel 6.

[0043] The protective layer further includes a sealing component 5, which is used to seal the gap at the end face between the isolation buffer layer 3 and the inner fixing layer 4, and / or seal the gap at the end face between the outer protective layer 2 and the isolation buffer layer 3.

[0044] The CBN grinding wheel packaging box provided in this embodiment, from the inside out, uses an internal fixing layer 4 to conveniently accommodate the CBN grinding wheel while limiting excessive shaking of the CBN grinding wheel. The isolation buffer layer 3 reduces the impact or shock on the packaging box during transportation. The external protective layer 2 makes the packaging box less prone to deformation under force and has a certain impact resistance. The packaging box body 1 serves to shape and protect the protective layer. The sealing component 5 blocks dust or moisture that may enter the gap between the isolation buffer layer 3 and the internal fixing layer 4, preventing dust or moisture from spreading inside the protective layer and ultimately corroding the CBN grinding wheel contained therein. Under the combined effect, the CBN grinding wheel is not easily subjected to severe impacts, squeezing and other external forces during transportation, and can also prevent the CBN grinding wheel from being corroded by dust and moisture, significantly reducing the risk of grinding wheel damage during transportation, storage and other processes.

[0045] The packaging box provided in this embodiment achieves its function in the following ways:

[0046] 1. For example Figure 1 As shown, the cavity of the internal fixing layer 4 restricts excessive shaking of the CBN grinding wheel, ensuring that the CBN grinding wheel 6 will not shift or tilt from the containment space when the packaging box shakes, so that the position of the CBN grinding wheel 6 inside the packaging box is controllable, and the theoretical effect of the entire protective layer can be performed normally.

[0047] 2. The isolation buffer layer 3 allows the CBN grinding wheel 6 to dissipate kinetic energy through slight displacement after being impacted. After the impact dissipates, it can return to its central position through the rebound of the isolation buffer layer 3. This effectively absorbs and disperses the impact force, further protecting the grinding wheel.

[0048] 3. The outer protective layer 2 makes the outer part of the packaging box less susceptible to deformation under stress, ensuring that the packaging box as a whole is not prone to tilting or deformation during transportation, and ensuring that the theoretical function of the protective layer is properly performed. At the same time, the outer protective layer 2 has a certain impact resistance and plays an auxiliary cushioning role.

[0049] 4. The packaging box 1 serves to shape and protect the packaging layer.

[0050] 5. The function of the sealing component 5 is to block dust or moisture that may enter the gap between the isolation buffer layer 3 and the inner fixing layer 4, and to prevent dust or moisture from spreading inside the protective layer and eventually eroding the CBN grinding wheel 6 contained therein.

[0051] In summary, the packaging box provided in this embodiment offers comprehensive and multi-layered protection for the CBN grinding wheel 6.

[0052] In an alternative embodiment, such as Figures 1-4 As shown, the internal fixing layer 4 includes an upper protective layer 100 and a lower protective layer 200, with the upper protective layer 100 covering the lower protective layer 200. The upper protective layer 100 and the lower protective layer 200 each have an embedding groove 40 at their opposite end faces for at least partial embedding of the CBN grinding wheel 6. The cavity formed by the embedding grooves 40 of the upper protective layer 100 and the lower protective layer 200 can accommodate the CBN grinding wheel 6. The embedding groove 40 of the upper protective layer 100 and the lower protective layer 200 can accommodate the CBN grinding wheel 6, allowing it to be embedded within the cavity. The embedding groove 40 restricts excessive shaking of the CBN grinding wheel, ensuring that the CBN grinding wheel 6 will not shift or tilt from the accommodating space when the packaging box shakes.

[0053] The isolation buffer layer 3 covers the sidewall of the inner fixing layer 4, and the isolation buffer layer 3 is made of a foam material with elastic recovery properties. The use of an elastic recovery foam material in the isolation buffer layer 3 allows the CBN grinding wheel 6 to dissipate kinetic energy through slight displacement after being impacted. After the impact dissipates, it returns to its central position through the rebound of the isolation buffer layer 3. This effectively absorbs and disperses the impact force, further protecting the grinding wheel.

[0054] The outer protective layer 2 is filled between the isolation buffer layer 3 and the inner wall of the packaging box 1. The outer protective layer 2 is made of a foam material with toughness and impact resistance. This makes the outer part of the packaging box less prone to deformation under stress, ensuring that the packaging box as a whole is not prone to tilting or deformation during transportation, and ensuring that the theoretical function of the protective layer is properly performed. At the same time, the outer protective layer 2 has a certain impact resistance, playing an auxiliary cushioning role.

[0055] In an optional embodiment, the foam material with elastic recovery properties includes a slow-rebound foam material. This material has the physical property of rapid deformation and slow rebound, enabling it to quickly dissipate kinetic energy upon impact and then slowly rebound to push the CBN grinding wheel 6 back to its original position, producing a good energy absorption effect. Optionally, this embodiment uses MDI material (methylene diphenyl diisocyanate) supplied by Wanhua Chemical.

[0056] In an optional embodiment, the foam material with toughness and impact resistance includes a high-hardness foam material. This material possesses physical properties such as efficient cushioning, self-adaptive encapsulation, and fatigue resistance, and can essentially maintain its shape after repeated deformation, making it an effective outer layer for protection. Optionally, this embodiment uses PU (polyurethane) material supplied by Wanhua Chemical.

[0057] In an optional embodiment, the inner fixing layer 4 is made of the same material as the outer protective layer 2 to facilitate the actual production and procurement of materials and reduce production costs.

[0058] In an alternative embodiment, such as Figure 4 As shown, the embedding groove 40 includes: a first recessed area 41, a raised area 42, and a second recessed area 43.

[0059] A first recessed area 41 is located at the center of the embedding groove 40 and is used for embedding the center portion 61 of the CBN grinding wheel 6; a raised area 42 is located radially outside the first recessed area 41 and is used to support the main body portion 62 of the CBN grinding wheel 6; a second recessed area 43 is located radially outside the raised area 42 and is used for embedding the edge portion 63 of the CBN grinding wheel 6.

[0060] like Figure 3 As shown, this embodiment uses a circular CBN grinding wheel 6 as an example. The CBN grinding wheel 6 includes, from the inside out: a center portion 61, a main body portion 62, and an edge portion 63. The center portion 61 and the edge portion 63 protrude axially relative to the main body portion 62, while the main body portion 62 is axially recessed relative to the center portion 61 and the edge portion 63. The first recessed area 41, the protruding area 42, and the second recessed area 43 of this embodiment can well match the structural features of the CBN grinding wheel 6, providing sufficient support and enclosure, which is beneficial for fully limiting the position of the CBN grinding wheel 6 inside and preventing it from shifting due to bumps during transportation.

[0061] In an optional embodiment, the inner wall of the embedding groove 40 is adhered to or coated with an anti-slip layer. In this embodiment, the anti-slip layer can increase the friction with the CBN grinding wheel 6, further preventing the CBN grinding wheel 6 from shifting in the embedding groove 40.

[0062] In an optional embodiment, the packaging box 1 and the outer protective layer 2, the outer protective layer 2 and the isolation buffer layer 3, and / or the isolation buffer layer 3 and the inner fixing layer 4 are bonded together by hot pressing or by adhesive bonding, so that the layers are tightly bonded together to prevent dust and moisture from entering.

[0063] In an alternative embodiment, such as Figure 1 As shown, the packaging box 1 includes a bottom plate 13, a top cover 12, and side plates 11. The side plates 11 surround the outer side of the outer protective layer 2. The bottom plate 13 is connected to the lower end of the side plates 11 and is used to support the bottom of the protective layer. The top cover 12 is connected to the upper end of the side plates 11 and is used to abut against the top of the protective layer. In this embodiment, the packaging box 1 wraps and protects the four sides, top, and bottom of the protective layer through the bottom plate 13, top cover 12, and side plates 11, ensuring that the outer surface of the protective layer is not easily affected by external factors in any direction.

[0064] In an optional embodiment, the top cover 12 is detachably or movably connected to the upper end of the side plate 11. In this embodiment, the top cover 12 is easy to open or close so that the upper protective layer 100 can be inserted or removed from the top opening of the packaging box 1, and the CBN grinding wheel 6 inside can be easily inserted or removed.

[0065] In an alternative embodiment, such as Figure 1 , Figure 2 As shown, the sealing component 5 includes waterproof tape, which seals the gap at the end face between the isolation buffer layer 3 and the inner fixing layer 4. In this embodiment, since the upper protective layer 100 of the inner fixing layer 4 is used to be inserted or removed from the top opening of the packaging box 1, the gap at the end face between the isolation buffer layer 3 and the inner fixing layer 4 is relatively obvious, which is the place where dust and moisture are most likely to penetrate. Covering this position with waterproof tape can effectively reduce the risk of corrosion inside the protective layer.

[0066] In an alternative embodiment, such as Figure 1 As shown, the waterproof tape is adhered to the top surface of the upper protective layer 100 and covers the gap between the isolation buffer layer 3 and the inner fixing layer 4. In this embodiment, the waterproof tape covers the gap between the isolation buffer layer 3 and the inner fixing layer 4 at the top surface of the upper protective layer 100. Since this location is adjacent to the top cover 12, it is most prone to dust or moisture leakage. Sealing this location in this embodiment can significantly reduce the risk of corrosion of the CBN grinding wheel 6.

[0067] This embodiment provides an assembly method for the above-mentioned CBN grinding wheel packaging box, including the following steps: First, a mold for the inner fixing layer 4 is made according to the specific size and shape of the required CBN grinding wheel 6. Foaming material is injected into the mold to form an embedding groove 40 that matches the shape and size of the required CBN grinding wheel 6. Then, the foaming material of the isolation buffer layer 3 is cut into a suitable shape and size and covered on the inner fixing layer 4. Next, the outer protective layer 2 is wrapped around the outermost layer, and the layers are tightly bonded together by hot pressing or adhesive bonding. Finally, the required CBN grinding wheel 6 is placed into the embedding groove 40 of the inner fixing layer 4. After the assembly of the protective layer is completed, the entire protective layer is inserted into the packaging box body 1, and the packaging is sealed and fixed using a sealing packaging assembly. Example

[0068] like Figure 5 As shown, in this embodiment, the sealing component 5 includes waterproof tape. The waterproof tape is adhered to the end face of the upper protective layer 100 or the lower protective layer 200, and the waterproof tape seals the gap at the end face between the isolation buffer layer 3 and the outer protective layer 2. In this embodiment, considering that dust or moisture may also seep into the gap at the end face between the isolation buffer layer 3 and the outer protective layer 2, waterproof tape is used for sealing. Example

[0069] like Figure 6 As shown, in this embodiment, the sealing component 5 includes waterproof tape, which is adhered to the end face of the upper protective layer 100 or the lower protective layer 200. The waterproof tape seals the gaps at the end faces between the isolation buffer layer 3 and the outer protective layer 2, as well as between the isolation buffer layer 3 and the inner fixing layer 4. In this embodiment, a relatively wide waterproof tape is used to simultaneously cover and seal the gaps at the end faces between the isolation buffer layer 3 and the outer protective layer 2, as well as between the isolation buffer layer 3 and the inner fixing layer 4, significantly reducing the risk of dust or moisture seeping between the layers.

[0070] Based on the above-described preferred embodiments according to this application, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this application. The technical scope of this application is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A CBN grinding wheel packaging box, characterized by, The application relates to a packaging box body (1) and a protective layer accommodated in the packaging box body (1). The protective layer comprises an outer protective layer (2), an isolation buffer layer (3) and an inner fixing layer (4); the isolation buffer layer (3) is coated on the side wall of the inner fixing layer (4), the outer protective layer (2) is filled between the isolation buffer layer (3) and the inner wall of the packaging box body (1), and the inner fixing layer (4) has a cavity capable of accommodating a CBN grinding wheel (6). The protective layer further comprises a sealing assembly (5) for sealing the gap between the end faces of the isolation buffer layer (3) and the inner fixing layer (4) and / or sealing the gap between the end faces of the outer protective layer (2) and the isolation buffer layer (3). The inner fixing layer (4) comprises an upper protective layer (100) and a lower protective layer (200), the upper protective layer (100) is covered above the lower protective layer (200), the end faces of the upper protective layer (100) and the lower protective layer (200) are provided with embedding grooves (40) for at least partially embedding the CBN grinding wheel (6), and the embedding grooves (40) of the upper protective layer (100) and the embedding grooves (40) of the lower protective layer (200) are combined to form a cavity capable of accommodating the CBN grinding wheel (6).

2. The CBN grinding wheel package of claim 1, wherein, The isolation buffer layer (3) is made of foamed material with elastic recovery performance. The outer protective layer (2) is made of foamed material with toughness and impact resistance. The sealing assembly (5) comprises a waterproof adhesive tape for sealing the gap between the end faces of the isolation buffer layer (3) and the inner fixing layer (4) and / or sealing the gap between the end faces of the outer protective layer (2) and the isolation buffer layer (3).

3. The CBN wheel package of claim 1, wherein, The embedding groove (40) comprises:

4. The CBN wheel package of claim 2, wherein, a first recessed area (41) located at the center of the embedding groove (40) and used for embedding the center part (61) of the CBN grinding wheel (6); a convex area (42) located on the outer side of the first recessed area (41) in the radial direction and used for supporting the main body part (62) of the CBN grinding wheel (6); a second recessed area (43) located on the outer side of the convex area (42) in the radial direction and used for embedding the edge part (63) of the CBN grinding wheel (6). The inner wall of the embedding groove (40) is pasted or coated with an anti-skid layer.

5. The CBN wheel package of claim 2, wherein, The packaging box body (1) and the outer protective layer (2), the outer protective layer (2) and the isolation buffer layer (3) and / or the isolation buffer layer (3) and the inner fixing layer (4) are attached through hot pressing or bonded through glue.

6. The CBN grinding wheel package of any one of claims 1-3, wherein, ​ 7. The CBN grinding wheel package of any one of claims 1-3, wherein, The packaging box body (1) comprises a bottom plate (13), a top cover (12) and side plates (11); the side plates (11) are surrounded outside the outer protective layer (2), the bottom plate (13) is connected to the lower end of the side plates (11) and is used for bearing the bottom of the protective layer, and the top cover (12) is connected to the upper end of the side plates (11) and is used for abutting against the top of the protective layer.

8. The CBN grinding wheel package of claim 7, wherein, The top cover (12) is detachably connected or movably connected to the upper end of the side plates (11).

9. The CBN wheel package of claim 2 wherein, The foamed material with elastic recovery performance comprises a slow-rebound foamed material.

10. The CBN wheel package of claim 2 wherein, The foamed material with toughness and impact resistance comprises a high-hardness foamed material.