Construction waste recycling device applied to soil improvement

By combining the separation box and the material control components, the construction sludge is treated with flocculants, achieving solid-liquid separation of the sludge and forming solid fertilizer and liquid fertilizer suitable for soil improvement. This solves the problem of applying sludge in soil improvement and improves resource utilization efficiency.

CN224077235UActive Publication Date: 2026-04-03SHENZHEN ZHONGTIEERJU ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Construction sludge contains a large and complex amount of nitrogen, phosphorus, potassium, active microorganisms, and fungi. Existing processes make it difficult to directly apply the treated sludge to soil improvement and crop planting. Furthermore, the complex composition of the sludge makes it difficult to separate solid impurities from waste liquid, thus hindering its effective application in soil improvement.

Method used

Using a separation box, a connection control component, and a material control component, flocculant is mixed with construction sludge to cause particulate matter and suspended solids in the sludge to settle. The connection control component then separates the flocculent precipitate from the liquid to form solid fertilizer and liquid fertilizer, which are used for soil improvement and crop irrigation, respectively.

Benefits of technology

It achieves solid-liquid separation of sludge, forming solid and liquid fertilizers suitable for soil improvement, thereby enhancing soil fertility and promoting the resource utilization of construction waste.

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Abstract

The utility model belongs to the technical field of construction waste recycling, and particularly relates to a construction waste recycling device applied to soil improvement, which comprises a plurality of separation boxes, a blow-off pipe is fixedly connected among the separation boxes, a plurality of first valves are mounted on the side wall of the blow-off pipe, and supports are fixedly connected to the bottom surfaces of the separation boxes. A communication control assembly is arranged close to the bottom surface of the inner cavity of the separation box; a water purification pipe is fixedly connected to the side walls of the separation boxes and located on the upper side of the communication control assembly, a sludge discharge pipe is fixedly connected to the side walls of the separation boxes and located on the lower side of the communication control assembly, and a plurality of second valves are installed on the side walls of the water purification pipe and the sludge discharge pipe. A rotating shaft is rotationally connected to the top surface of an inner cavity of the separation box, and stirring blades are fixedly connected to the side wall of the rotating shaft. According to the utility model, particulate matters and suspended matters in the sludge can be precipitated, and solid fertilizer and liquid fertilizer are formed after the impurities to be precipitated and liquid are fermented and are used for increasing the soil fertility.
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Description

Technical Field

[0001] This utility model belongs to the field of construction waste recycling technology, specifically relating to a construction waste recycling device applied to soil improvement. Background Technology

[0002] One way to utilize construction waste is through recycling and reuse. Many construction wastes, such as concrete blocks, bricks, and wood, can be crushed, screened, and washed to serve as recycled aggregates for foundations in new construction projects, road paving, or for making new concrete products. This approach not only reduces the extraction of natural resources but also lowers construction costs.

[0003] Another approach is energy recovery. Combustible materials in construction waste, such as plastics and wood, can be converted into heat energy through incineration for power generation or heating. This method not only solves the land occupation problem caused by waste but also provides clean energy for the city, achieving the dual benefits of waste utilization.

[0004] There is also the application of biodegradation technology. Organic components in construction waste, such as soil and plant residues, can be decomposed through biotechnology and transformed into fertilizers or soil conditioners for urban greening or agricultural cultivation. This not only restores the ecological balance but also enhances the land's utilization value.

[0005] Construction sludge is usually generated during the foundation construction stage of building projects, such as foundation excavation, river dredging, and basement construction. These operations produce a large amount of muddy material containing a lot of water. This construction sludge is difficult to use directly, and random dumping will occupy land and pollute the environment.

[0006] Traditional methods for treating construction sludge often involve dehydration and solidification before subsequent disposal such as landfilling and brick making to achieve reasonable treatment and resource reuse. However, due to the large and complex number of nitrogen, phosphorus, potassium, active microorganisms, and fungi in construction sludge, existing processes make it difficult to directly apply the treated sludge to soil improvement and crop planting. The complex composition of the sludge means that without separating solid impurities from the waste liquid and then performing composting and fermentation, it cannot be used for soil improvement, thus hindering the recycling and reuse of construction waste. Utility Model Content

[0007] The purpose of this invention is to provide a construction waste recycling device for soil improvement, which can settle particulate matter and suspended matter in sludge. After the settled impurities are fermented with liquid, solid fertilizer and liquid fertilizer are formed to increase soil fertility.

[0008] The specific technical solution adopted by this utility model is as follows:

[0009] A construction waste recycling device for soil improvement includes multiple separation boxes, with a sewage pipe fixedly connected between the separation boxes. Multiple first valves are installed on the side wall of the sewage pipe. A bracket is fixedly connected to the bottom surface of each separation box, and a communication control component is provided in the inner cavity of the separation box near the bottom surface.

[0010] Multiple separation tank sidewalls are fixedly connected to a water purification pipe on the upper side of the communication control component, and multiple separation tank sidewalls are fixedly connected to a sludge discharge pipe on the lower side of the communication control component. Multiple second valves are installed on the sidewalls of the water purification pipe and the sludge discharge pipe.

[0011] A rotating shaft is rotatably connected to the top surface of the inner cavity of the separation box, and a stirring blade is fixedly connected to the side wall of the rotating shaft. A motor is fixedly installed on the top surface of the separation box, and the output shaft of the motor is fixedly connected to the rotating shaft.

[0012] A medicine tank is fixedly connected to the top surface of the separation box. The medicine tank is divided into at least two chambers. A medicine discharge pipe is fixedly connected to the bottom surface of the medicine tank. The medicine discharge pipe extends into the interior of the separation box. A material control assembly is provided on the side wall of the rotating shaft.

[0013] Furthermore, the communication control component includes a fixed plate fixedly connected to the inner wall of the separation chamber. The top surface of the fixed plate has several first through slots. An inclined plate is fixedly connected to the right side of the top surface of the fixed plate at the first through slot. A guide plate is fixedly connected to the side wall of the inclined plate and the left side of the first through slot. A baffle is provided in the inner cavity of the separation chamber below the fixed plate. The top surface of the baffle has several second through slots. The first through slots and the second through slots are staggered. An electric push rod is installed on the side wall of the separation chamber. The output end of the electric push rod is fixedly connected to the baffle. A sealing component is provided on the bottom surface of the fixed plate.

[0014] Furthermore, the sealing assembly includes several annular grooves formed on the bottom surface of the fixed plate. The annular grooves are rectangular and are located outside the first through groove. Several first springs are fixedly connected to the top surface of each annular groove, and sealing rings are fixedly connected to the bottom surface of each first spring.

[0015] Furthermore, magnetic sheets are fixedly connected to the bottom surface of the sealing ring and the top surface of the baffle, and the magnetic sheets on both sides are attracted to each other magnetically.

[0016] Furthermore, the material control assembly includes a cam fixedly connected to the side wall of the rotating shaft, a rectangular groove is provided on the side wall of the medicine dispensing tube, a movable plate is movably connected in the rectangular groove, a round hole is provided on the top surface of the movable plate, the round hole is adapted to the medicine dispensing tube, and an elastic element is provided on the end face of the movable plate.

[0017] Furthermore, the end face of the movable plate is rotatably connected to a movable wheel, which abuts against the side wall of the cam.

[0018] Furthermore, the elastic element includes a limiting rod fixedly connected to the side wall of the movable plate, the other end of the limiting rod passing through the separation box and movably connected thereto, and a second spring sleeved on the side wall of the limiting rod.

[0019] Furthermore, a protective cover is fixedly connected to the top surface of the inner cavity of the separation box, and the material control component is located inside the protective cover.

[0020] The technical effects achieved by this utility model are as follows:

[0021] This utility model discloses a construction waste recycling device for soil improvement. Through the cooperation of a separation box, a communication control component, and a material control component, a flocculant is mixed with construction sludge to cause particulate matter and suspended solids in the sludge to settle. The communication control component separates the flocculent precipitate from the liquid, facilitating the separate discharge of the precipitated impurities and the liquid. After the precipitated impurities and the liquid ferment, solid fertilizer and liquid fertilizer are formed. The solid fertilizer is convenient for use in soil improvement to increase soil fertility, while the liquid fertilizer is used for crop irrigation to facilitate nutrient absorption by crops. This promotes the recycling and reuse of construction waste and maximizes the rational use of resources. Attached Figure Description

[0022] Figure 1 This is a perspective view of an embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram of the internal structure of the separation box according to an embodiment of the present invention;

[0024] Figure 3 This is a schematic diagram of the distribution structure of the inclined plate in an embodiment of this utility model;

[0025] Figure 4 This is a cross-sectional view of the communication control component according to an embodiment of the present invention;

[0026] Figure 5 This is a bottom view of the fixing plate in an embodiment of the present invention.

[0027] Figure 6 This is a schematic diagram of the structure of the baffle in an embodiment of this utility model;

[0028] Figure 7 This is a schematic diagram of the material control component according to an embodiment of the present invention;

[0029] Figure 8 This is an embodiment of the present utility model. Figure 4 Enlarged view of point A in the image.

[0030] The attached diagram lists the components represented by each number as follows:

[0031] 1. Separation box; 2. Sewage pipe; 3. First valve; 4. Bracket; 5. Fixing plate; 6. First through groove; 7. Inclined plate; 8. Guide plate; 9. Baffle; 10. Second through groove; 11. Electric push rod; 12. Annular groove; 13. First spring; 14. Sealing ring; 15. Magnetic sheet; 16. Clean water pipe; 17. Sludge discharge pipe; 18. Motor; 19. Rotating shaft; 20. Stirring blade; 21. Chemical tank; 22. Chemical discharge pipe; 23. Cam; 24. Movable plate; 25. Round hole; 26. Limiting rod; 27. Second spring; 28. Protective cover; 29. ​​Movable wheel; 30. Second valve. Detailed Implementation

[0032] To make the objectives and advantages of this utility model clearer, the following detailed description is provided in conjunction with embodiments. It should be understood that the following text is merely used to describe one or more specific embodiments of this utility model and does not strictly limit the scope of protection specifically claimed by this utility model.

[0033] like Figures 1-7 As shown, a construction waste recycling device for soil improvement includes multiple separation boxes 1, with sewage pipes 2 fixedly connected between the separation boxes 1, multiple first valves 3 installed on the side wall of the sewage pipes 2, brackets 4 fixedly connected to the bottom surface of each separation box 1, and a communication control component provided in the inner cavity of the separation box 1 near the bottom surface.

[0034] The first valve 3 is used to control the connection between the sewage pipe 2 and the separation box 1. In this scheme, two separation boxes 1 are preferred. When the construction sludge is discharged into the left separation box 1, the first valve 3 above the right separation box 1 is closed. Conversely, the construction sludge can be continuously treated.

[0035] Multiple separation tanks 1 have a water purification pipe 16 fixedly connected to the upper side of the communication control component, and multiple separation tanks 1 have a sludge discharge pipe 17 fixedly connected to the lower side of the communication control component. Multiple second valves 30 are installed on the side walls of the water purification pipe 16 and the sludge discharge pipe 17.

[0036] Specifically, multiple branch pipes are connected to the water purification pipe 16 and the sludge discharge pipe 17. The branch pipes are connected to multiple separation boxes 1 respectively, and the second valve 30 is installed at the branch pipe position to control whether the separation box 1 is in the discharge state.

[0037] A rotating shaft 19 is rotatably connected to the top surface of the inner cavity of the separation box 1. An agitator 20 is fixedly connected to the side wall of the rotating shaft 19. A motor 18 is fixedly installed on the top surface of the separation box 1, and the output shaft of the motor 18 is fixedly connected to the rotating shaft 19. By agitating the sludge, flocculants or coagulants can be added automatically, and the uniformity of contact between the particles in the sludge and the agent can be accelerated.

[0038] A reagent tank 21 is fixedly connected to the top surface of the separation tank 1. The reagent tank 21 is divided into at least two chambers. The reagent tank 21 can store a variety of reagents. The reagents are preferably those used in sewage treatment, such as flocculants or coagulants. A dispensing pipe 22 is fixedly connected to the bottom surface of the reagent tank 21. The dispensing pipe 22 extends into the interior of the separation tank 1. A material control component is provided on the side wall of the rotating shaft 19.

[0039] like Figures 3-6 As shown, the communication control component includes a fixed plate 5 fixedly connected to the inner wall of the separation box 1. The top surface of the fixed plate 5 has several first through slots 6. An inclined plate 7 is fixedly connected to the right side of the first through slot 6 on the top surface of the fixed plate 5. A guide plate 8 is fixedly connected to the side wall of the inclined plate 7 and the left side of the first through slot 6. A baffle 9 is provided in the inner cavity of the separation box 1 below the fixed plate 5. The top surface of the baffle 9 has several second through slots 10. The first through slots 6 and the second through slots 10 are staggered. An electric push rod 11 is installed on the side wall of the separation box 1. The output end of the electric push rod 11 is fixedly connected to the baffle 9. A sealing component is provided on the bottom surface of the fixed plate 5.

[0040] Specifically, both the inclined plate 7 and the guide plate 8 are inclined. During the sedimentation process, particles or flocculents can slide into the bottom of the separation chamber 1 using the inclined surfaces of the inclined plate 7 and the guide plate 8, thus preventing particles and flocculents from remaining in the liquid. After the solids have settled, the electric push rod 11 can be controlled to drive the baffle 9 to block the fixed plate 5, so that the first channel 6 and the second channel 10 are in an interleaved state, dividing the separation chamber 1 into two chambers, which facilitates the separate discharge of solids and liquids.

[0041] To further improve the sealing between the fixing plate 5 and the baffle 9, such as Figure 8 As shown, the sealing assembly includes several annular grooves 12 formed on the bottom surface of the fixed plate 5. The annular grooves 12 are rectangular and are located outside the first through groove 6. Several first springs 13 are fixedly connected to the top surface of each annular groove 12, and sealing rings 14 are fixedly connected to the bottom surface of each first spring 13. Magnetic sheets 15 are fixedly connected to the bottom surface of the sealing ring 14 and the top surface of the baffle 9, respectively, and the magnetic sheets 15 on both sides are magnetically attracted to each other.

[0042] The gap between the fixing plate 5 and the baffle 9 can be further reduced by the sealing component, and the attraction of the magnetic sheets 15 on both sides is greater than the elastic force of the first spring 13. Therefore, when the magnetic sheets 15 on both sides attract each other, the sealing ring 14 is pulled down and made to fit around the second through groove 10 to achieve the sealing effect. This principle is similar to that of a magnetic door lock.

[0043] like Figure 2 and Figure 7As shown, the material control assembly includes a cam 23 fixedly connected to the side wall of the rotating shaft 19, a rectangular groove is provided on the side wall of the medicine dispensing tube 22, a movable plate 24 is movably connected in the rectangular groove, a round hole 25 is provided on the top surface of the movable plate 24, the round hole 25 is adapted to the medicine dispensing tube 22, and an elastic element is provided on the end face of the movable plate 24.

[0044] Specifically, the swing of cam 23 can drive the movable plate 24 to extend and retract. When the round hole 25 is connected to the drug delivery pipe 22, the flocculant or coagulant aid in the drug tank 21 falls and mixes with the sludge, achieving the purpose of simultaneous addition and mixing. When the dosage of the drug is within the appropriate range, the motor 18 stops, and the drug addition stops. After that, it is left to stand for a certain period of time to allow the solids to settle.

[0045] like Figure 7 As shown, a movable wheel 29 is rotatably connected to the end face of the movable plate 24, and the movable wheel 29 abuts against the side wall of the cam 23.

[0046] The elastic element includes a limiting rod 26 fixedly connected to the side wall of the movable plate 24. The other end of the limiting rod 26 passes through the separation box 1 and is movably connected to it. A second spring 27 is sleeved on the side wall of the limiting rod 26.

[0047] The movable wheel 29 can reduce the contact friction between the movable plate 24 and the cam 23, thereby improving the transmission efficiency of the cam 23. In addition, with the action of the second spring 27, the movable plate 24 can always be in a state of resistance with the cam 23, thus ensuring the accuracy of drug delivery.

[0048] like Figure 2 As shown, a protective cover 28 is fixedly connected to the top surface of the inner cavity of the separation box 1, and the material control component is located inside the protective cover 28. Since sludge and sewage will splash during stirring inside the separation box 1, the protective cover 28 can play a protective role in order to avoid affecting the operation of the cam 23 and extend the service life of the transmission structure.

[0049] The working principle of this utility model is as follows: First, the construction sludge is discharged into one of the separation boxes 1 through the sewage pipe 2. At this time, the first channel 6 and the second channel 10 are in a connected state. The motor 18 is started, and the output shaft of the motor 18 drives the stirring blade 20 to rotate through the rotating shaft 19. The stirring blade 20 stirs and mixes the construction sludge.

[0050] The rotating shaft 19 simultaneously drives the cam 23 to rotate, and the cam 23 pushes the movable plate 24 to reciprocate, so that the round hole 25 on the movable plate 24 is intermittently connected to the drug delivery pipe 22. When the round hole 25 is connected to the drug delivery pipe 22, the flocculant or coagulant aid in the drug tank 21 falls and mixes with the sludge. When the amount of flocculant added reaches the set range, the motor 18 stops running, and the movable plate 24 blocks the drug delivery pipe 22.

[0051] During the settling process, the sludge particles and flocculents begin to settle and settle at the bottom of the separation box 1 through the first channel 6 and the second channel 10. When the sedimentation time is set, the electric push rod 11 is activated to move the baffle 9, so that the second channel 10 on the baffle 9 intersects with the first channel 6, blocking the first channel 6 and dividing the separation box 1 into two chambers.

[0052] At the same time, after the baffle 9 moves, the magnetic sheets 15 on both sides attract each other, and the first spring 13 is stretched. The sealing ring 14 is used to further seal the area. Then the precipitated sludge or flocculent material is discharged through the sludge discharge pipe 17, and the upper liquid is discharged through the water purification pipe 16, achieving the effect of solid-liquid separation. After fermentation, the discharged solids and liquids can be used for soil improvement, fertilization and irrigation.

[0053] During the sludge treatment process, by controlling the first valve 3, the construction sludge can be discharged into the separation box 1 on the other side to achieve continuous treatment, thereby improving the reuse of construction waste and maximizing the rational reuse of waste resources.

[0054] The above description is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. Structures, devices, and operating methods not specifically described or explained in this utility model, unless otherwise specified or limited, shall be implemented using conventional methods in the field.

Claims

1. A construction waste recycling apparatus applied to soil improvement, characterized in that: The utility model provides a sewage treatment device, including a plurality of separation tank (1), fixedly connected with the blowdown pipe (2) between separation tank (1), a plurality of first valve (3) are installed on the side wall of blowdown pipe (2), the bottom of separation tank (1) is fixedly connected with the support (4), and the inner chamber of separation tank (1) is close to the bottom and is provided with the intercommunication control assembly, A plurality of the side wall of separation tank (1) is fixedly connected with the clean water pipe (16) on the upside of intercommunication control assembly, and a plurality of the side wall of separation tank (1) is fixedly connected with the sludge discharge pipe (17) on the downside of intercommunication control assembly, a plurality of second valve (30) are installed on the side wall of clean water pipe (16) and sludge discharge pipe (17), The inner chamber top of separation tank (1) is rotatably connected with the pivot (19), the side wall of pivot (19) is fixedly connected with the stirring vane (20), the top of separation tank (1) is fixedly installed with motor (18), and the output shaft of motor (18) is fixedly connected with pivot (19), The top of separation tank (1) is fixedly connected with the reagent tank (21), the reagent tank (21) is at least divided into two chambers, the bottom of reagent tank (21) is fixedly connected with lower medicine pipe (22), lower medicine pipe (22) extends to the inside of separation tank (1), and the side wall of pivot (19) is provided with control material assembly.

2. The construction waste recycling apparatus for soil improvement according to claim 1, wherein: The intercommunication control assembly includes the fixed plate (5) fixedly connected in the inner wall of separation tank (1), a plurality of first through slot (6) are formed in the top of fixed plate (5), the top of fixed plate (5) is fixedly connected with inclined plate (7) on the right side of first through slot (6), the side wall of inclined plate (7) is fixedly connected with guide vane (8) on the left side of first through slot (6), the inner chamber of separation tank (1) is provided with baffle (9) on the downside of fixed plate (5), a plurality of second through slot (10) are formed in the top of baffle (9), the first through slot (6) and the second through slot (10) are staggered, the side wall of separation tank (1) is installed with electric push rod (11), the output end of electric push rod (11) is fixedly connected with baffle (9), and the bottom of fixed plate (5) is provided with sealing assembly.

3. The construction waste recycling apparatus for soil improvement according to claim 2, wherein: The sealing assembly includes a plurality of annular grooves (12) formed in the bottom of fixed plate (5), the annular groove (12) is rectangular, the annular groove (12) is respectively located on the outside of first through slot (6), a plurality of first spring (13) are fixedly connected on the top of annular groove (12), and the bottom of first spring (13) is fixedly connected with sealing ring (14).

4. The construction waste recycling apparatus for soil improvement according to claim 3, wherein: The bottom of sealing ring (14) and the top of baffle (9) are respectively fixedly connected with magnetic sheet (15), and the two sides magnetic sheet (15) are magnetically attracted.

5. The construction waste recycling apparatus for soil improvement according to claim 1, wherein: The control material assembly includes the cam (23) fixedly connected on the side wall of pivot (19), the side wall of lower medicine pipe (22) is formed with rectangular groove, the movable plate (24) is movably connected in the rectangular groove, the top of movable plate (24) is formed with round hole (25), the round hole (25) is matched with lower medicine pipe (22), and the end surface of movable plate (24) is provided with elastic element.

6. The construction waste recycling apparatus for soil improvement according to claim 5, wherein: The movable plate (24) is rotationally connected with a movable wheel (29) on the end face, and the movable wheel (29) is in abutment with the side wall of the cam (23).

7. The construction waste recycling apparatus for soil improvement according to claim 5, wherein: The elastic member comprises a limiting rod (26) fixedly connected with the side wall of the movable plate (24), one end of the limiting rod (26) penetrates through the separation box (1) and is movably connected with the separation box (1), and the side wall of the limiting rod (26) is sleeved with a second spring (27).

8. The construction waste recycling apparatus for soil improvement according to claim 1, wherein: The separation box (1) is fixedly connected with a protective cover (28) on the top surface in the cavity, and the material control assembly is located in the protective cover (28).