Cotton spinning product processing carding machine capable of removing sundries

By introducing a cleaning mechanism into the carding machine, and utilizing the combined carding of the transmission belt, the cotton feeding roller, and the carding pins, along with the adsorption and cleaning of the collection trough and collection box, the problem of impurity residue in cotton textiles is solved, achieving a more efficient cleaning effect.

CN224077619UActive Publication Date: 2026-04-03CHANGSHU CHANGSHENG NONWOVEN PROD CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing carding machines are not ideal in removing impurities from cotton textiles, and impurities are easily left behind, which reduces the effectiveness of the equipment.

Method used

The impurity removal mechanism consists of components such as a transmission belt, a feed roller, combing pins, a collection trough, a guide tube, and a collection box. The transmission belt transports the fibers, the feed roller and combing pins work together to comb the fibers, the collection trough and guide tubes adsorb and collect the fibers, and the collection box uses suction to clean the fibers, thus effectively removing impurities from the fibers.

Benefits of technology

It improves the removal of impurities from cotton textiles, reduces the amount of impurities remaining in the fibers, and enhances the performance of the carding machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cotton spinning product processing carding machine capable of removing impurities, which belongs to the technical field of carding machines and comprises a carding machine main body and an impurity removing mechanism, a transmission belt is arranged on one side of the inner wall of the carding machine main body, and the impurity removing mechanism is arranged on one side of the inner wall of the carding machine main body. One side of the inner wall of the carding machine main body is rotatably connected with two cotton feeding rollers, one side of the inner wall of the carding machine main body is fixedly connected with two mounting plates, the bottom ends of the mounting plates are fixedly connected with a plurality of first carding nails which are uniformly arranged, and the mounting plates are arranged at the top ends of the cotton feeding rollers. By means of the mode, the two cotton feeding rollers rotate to guide and comb fibers, then the two cotton feeding rollers are matched with the first carding nails to comb and scatter the fibers and clear away impurities in the fibers, the collecting groove in the bottom of the mounting plate adsorbs dust and impurities in the fibers, cotton spinning products can be pretreated, and the cotton spinning products are prevented from being damaged. And impurities in the cotton spinning product are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of carding machine technology, specifically to a carding machine for processing cotton textile products that can remove impurities. Background Technology

[0002] A carding machine is a spinning machine that initially processes spinning raw materials into single fibers, forming a web of fibers, which are then aggregated into fiber slivers. Due to differences in fiber types and processing requirements, carding machines come in various structures, such as cotton carding machines, wool carding machines, and flax carding machines. In processing cotton textiles, carding machines are used to remove impurities and improve the quality of the processed products.

[0003] Currently, a Chinese patent discloses a guiding mechanism with a decontamination structure for a high-speed carding machine (authorization announcement number CN217351653U). Through the setting of guide rollers and guide limiting rings, the decontamination structure of the high-speed carding machine guides the fiber layer on the cylinder roller during use, ensuring the guiding effect of the fiber layer during movement and guaranteeing the carding quality of the fiber layer. The arc-shaped pressure plate can compact the fiber layer after decontamination, preventing the fibers on the fiber layer from easily becoming fluffy and falling off the cylinder roller.

[0004] According to the aforementioned references, the rotating cylinder roller in the device can comb the fiber layer through the barbs on its surface, the guide roller and guide limiting ring can guide the fiber layer, and the electric push rod can push the impurity removal groove to rotate around the hinge seat, thereby adjusting the distance between the impurity removal groove and the cylinder roller, so that the impurity removal groove can remove impurities to different degrees. However, when removing impurities from cotton textiles, the device cannot achieve the desired impurity removal effect by relying solely on the distance between the cylinder roller and the impurity removal groove. Impurities are easily left inside the cotton textiles, making it inconvenient to effectively remove impurities from the cotton textiles and reducing the effectiveness of the device.

[0005] Based on this, this utility model designs a carding machine for processing cotton textile products that can remove impurities to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the existing technology, the present invention provides a carding machine for processing cotton textile products that can remove impurities.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A carding machine for processing cotton textiles that can remove impurities includes a carding machine body, a transmission belt provided on one side of the inner wall of the carding machine body, and an impurity removal mechanism located on one side of the inner wall of the carding machine body. Two feed rollers are rotatably connected to one side of the inner wall of the carding machine body, and two mounting plates are fixedly connected to one side of the inner wall of the carding machine body. Several evenly arranged first combing nails are fixedly connected to the bottom end of the mounting plates, and the mounting plates are located at the top of the feed rollers.

[0009] Furthermore, the impurity removal mechanism also includes a collection groove located at the bottom of the inner wall of the mounting plate, a first conduit connected to the top of the mounting plate, one end of the first conduit connected to the collection groove, and a second conduit connected to the top of the first conduit.

[0010] Furthermore, a fixing plate is fixedly connected to one side of the inner wall of the combing machine body, and a number of evenly distributed second combing pins are fixedly connected to the bottom end of the fixing plate.

[0011] Furthermore, one end of each of the two cotton rollers passes through the main body of the carding machine and is fixedly connected to two gears, which mesh with each other.

[0012] Furthermore, two motors are installed on the other side of the carding machine body. The output shaft of one of the motors is fixedly connected to the transmission rod on the inner wall of the transmission belt, and the output shaft of the other motor is fixedly connected to one end of one of the cotton feeding rollers.

[0013] Furthermore, a collection box is fixedly connected to one side of the main body of the combing machine, and one side of the collection box is connected to two second conduits.

[0014] Furthermore, a blade is installed on one side of the inner wall of the collection box, and a filter screen is fixedly connected to one end of the blade.

[0015] Furthermore, a collection plate is slidably connected to the bottom end of the inner wall of the collection box, and the collection plate is located at the bottom end of the blade. Beneficial effects

[0016] 1. The transmission belt can transport cotton textiles. Two feeding rollers rotate to hold and guide the fibers. When the feeding rollers guide the fibers, they cooperate with the first combing pin at the top to comb and break up the fibers. As the feeding rollers rotate, they come into contact with the fibers and comb them, removing impurities from the fibers. Dust and impurities in the fibers are absorbed and collected by the collection groove at the bottom of the mounting plate. Another motor can drive one of the feeding rollers to rotate. One feeding roller drives the other feeding roller to rotate through two gears, combing the fibers. The second combing pin at the bottom of the fixed plate cooperates with the transmission belt to further comb the fibers, which can pre-treat the cotton textiles and reduce impurities in the cotton textiles.

[0017] 2. When removing impurities from cotton textiles, the blades in the collection box rotate at high speed via a servo motor, generating suction that works in conjunction with two second guide tubes to clean the impurities and dust collected in the collection trough of the mounting plate. The filter screen prevents impurities from affecting the operation of the blades, and the collection box can clean the collected impurities and dust into the collection plate, facilitating centralized cleaning of impurities and improving the impurity removal effect of the device. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a perspective view of the main structure of a carding machine for processing cotton textile products that can remove impurities, according to the present invention.

[0020] Figure 2 This is a perspective view of the impurity removal mechanism in a carding machine for processing cotton textile products, which is capable of removing impurities according to this utility model.

[0021] Figure 3 This is a perspective view of a partial structure of the impurity removal mechanism in a carding machine for processing cotton textile products, which can remove impurities according to this utility model;

[0022] Figure 4 This is a perspective view of a half-section structure of the impurity removal mechanism in a carding machine for processing cotton textile products, which is capable of removing impurities according to this utility model.

[0023] The labels in the diagram represent:

[0024] 1. Carding machine body; 2. Drive belt; 3. Impurity removal mechanism; 301. Feed roller; 302. Mounting plate; 303. First carding pin; 304. Collection trough; 305. First guide tube; 306. Second guide tube; 307. Fixing plate; 308. Second carding pin; 309. Gear; 310. Motor; 311. Collection box; 312. Filter screen; 313. Blade; 314. Collection plate. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] The present invention will be further described below with reference to the embodiments.

[0027] In some embodiments, please refer to the appendix to the instruction manual. Figure 1-4 A carding machine for processing cotton textile products that can remove impurities includes a carding machine body 1, a transmission belt 2 provided on one side of the inner wall of the carding machine body 1, and an impurity removal mechanism 3. The impurity removal mechanism 3 is provided on one side of the inner wall of the carding machine body 1. Two cotton feeding rollers 301 are rotatably connected to one side of the inner wall of the carding machine body 1. Two mounting plates 302 are fixedly connected to one side of the inner wall of the carding machine body 1. Several evenly arranged first combing nails 303 are fixedly connected to the bottom end of the mounting plates 302. The mounting plates 302 are provided at the top of the cotton feeding rollers 301.

[0028] When combing cotton textiles, the transmission belt 2, through two transmission rods on its inner wall, engages with one of the motors 310 to drive the transmission belt 2 to rotate. The rotation of the transmission belt 2 conveys the cotton fibers. The other motor 310 drives one of the feed rollers 301 to rotate. This feed roller 301, through the meshing of two gears 309, guides and combs the fibers, causing them to contact the first combing pin 303 at the bottom of the mounting plate 302. This allows the first combing pin 303 to comb the fibers, and upon contact with the first combing pin 303... Impurities within the fibers are removed, and the transmission belt 2 transports the pre-treated fibers to the carding machine body 1. The infeed rollers inside the carding machine body 1 contact the fibers and cooperate with the feed plate to guide and card the fibers, conveying them to the magnetic rollers. As the magnetic rollers cooperate with the carding plate, they can remove impurities from the fibers and send them to the waste discharge pipe. The fibers then contact the cylinder to remove short fibers and impurities that were not clamped. The fibers on the cylinder surface contact the doffer, which can coagulate the fibers on the cylinder surface into a fiber layer, thus pre-treating cotton textiles and reducing impurities within the cotton textiles.

[0029] In some embodiments, such as Figure 2 and Figure 3 As shown, in a preferred embodiment of the present invention, the impurity removal mechanism 3 further includes a collection groove 304 formed at the bottom of the inner wall of the mounting plate 302, a first conduit 305 connected to the top of the mounting plate 302, one end of the first conduit 305 connected to the collection groove 304, and a second conduit 306 connected to the top of the first conduit 305.

[0030] When the fibers on the two cotton feeding rollers 301 come into contact with the first combing nail 303 to comb and remove impurities, the collection groove 304 at the bottom of the mounting plate 302 can collect the impurities cleaned by the first combing nail 303. The collection groove 304 is connected to the collection box 311 through the first conduit 305 and the second conduit 306, so that the collection groove 304 generates suction to adsorb and collect impurities in the fibers, thereby improving the impurity removal effect of the device on cotton textiles.

[0031] In this embodiment of the utility model, a fixing plate 307 is fixedly connected to one side of the inner wall of the combing machine body 1, and a number of evenly distributed second combing nails 308 are fixedly connected to the bottom end of the fixing plate 307.

[0032] When the pre-treated fibers are conveyed to the carding machine body 1 by the transmission belt 2, the fibers can be further combed by the second combing pin 308, which can improve the impurity removal effect of the fibers in the carding machine body 1.

[0033] In this embodiment of the utility model, one end of each of the two cotton feeding rollers 301 passes through the carding machine body 1 and is fixedly connected to two gears 309, which mesh with each other.

[0034] Two cotton feeding rollers 301 rotate by meshing with two gears 309 at one end, which guides and combs the fibers on the transmission belt 2, improving the efficiency of the device.

[0035] In this embodiment of the utility model, two motors 310 are installed on the other side of the carding machine body 1. The output shaft of one end of one motor 310 is fixedly connected to the transmission rod on the inner wall of the transmission belt 2, and the output shaft of the other motor 310 is fixedly connected to one end of one of the cotton feeding rollers 301.

[0036] When the two cotton feeding rollers 301 are rotating, one of the motors 310 is started by the controller. The motor 310 drives one of the cotton feeding rollers 301 to rotate. The cotton feeding roller 301 drives the other cotton feeding roller 301 to guide and comb the fibers as it rotates through the meshing of two gears 309, thereby improving the processing effect of the device on cotton textile products.

[0037] In some embodiments, such as Figure 4 As shown, in a preferred embodiment of the present invention, a collection box 311 is fixedly connected to one side of the combing machine body 1, and one side of the collection box 311 is connected to two second conduits 306.

[0038] The collection box 311 is connected to two second guide tubes 306. When the blades 313 inside the collection box 311 rotate at high speed, they can generate suction, so that the second guide tubes 306 cooperate with the first guide tube 305 to collect the impurities cleaned off by the first combing nail 303, preventing impurities from remaining in the fiber.

[0039] In this embodiment of the utility model, a blade 313 is installed on one side of the inner wall of the collection box 311, and a filter screen 312 is fixedly connected to one end of the blade 313.

[0040] The controller drives the servo motor to rotate the blades 313 inside the collection box 311 at high speed, which generates suction in the collection box 311. In conjunction with the second guide tube 306, the first guide tube 305 and the collection trough 304, it can clean and collect impurities and dust in the fibers, thereby improving the cleaning effect of the device.

[0041] In this embodiment of the utility model, a collection plate 314 is slidably connected to the bottom end of the inner wall of the collection box 311, and the collection plate 314 is disposed at the bottom end of the blade 313.

[0042] When the collection box 311 is connected to the collection trough 304 at one end of the first conduit 305 via the second conduit 306, the collected dust and impurities can be adsorbed into the collection box 311 and the impurities can fall into the collection plate 314. By manually pulling the collection plate 314 to one side, the impurities in the collection plate 314 can be cleaned in a concentrated manner.

[0043] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A carding machine for removing impurities in cotton spinning product processing, comprising a carding machine body (1), the inner wall of the carding machine body (1) is provided with a transmission belt (2), characterized in that: It also includes a decontamination mechanism (3), which is arranged on one side of the inner wall of the carding machine body (1), and two feed rollers (301) are rotatably connected to one side of the inner wall of the carding machine body (1), two mounting plates (302) are fixedly connected to one side of the inner wall of the carding machine body (1), a plurality of first combing pins (303) are fixedly connected to the bottom end of the mounting plate (302), and the mounting plate (302) is arranged at the top end of the feed roller (301).

2. The impurity-removable cotton spinning product processing carding machine according to claim 1, characterized by, The decontamination mechanism (3) further comprises a collecting groove (304) formed in the inner wall of the mounting plate (302), a first conduit (305) is communicated with the top end of the mounting plate (302), one end of the first conduit (305) is communicated with the collecting groove (304), and the top end of the first conduit (305) is communicated with a second conduit (306).

3. The impurity-removable cotton spinning product processing carding machine according to claim 1, characterized by, A fixed plate (307) is fixedly connected to one side of the inner wall of the carding machine body (1), and a plurality of second combing pins (308) are fixedly connected to the bottom end of the fixed plate (307).

4. The impurity-removable cotton spinning product processing carding machine according to claim 1, characterized by, One end of the two feed rollers (301) penetrates the carding machine body (1) and is fixedly connected with two gears (309), and the two gears (309) are meshed with each other.

5. The impurity-removable cotton spinning product processing carding machine according to claim 1, characterized by, Two motors (310) are installed on the other side of the carding machine body (1), one end of the output shaft of one of the motors (310) is fixedly connected with the transmission rod in the inner wall of the transmission belt (2), and the output shaft of the other motor (310) is fixedly connected with one end of one of the feed rollers (301).

6. The impurity-removable cotton spinning product processing carding machine according to claim 2, characterized by A collecting box (311) is fixedly connected to one side of the carding machine body (1), and one side of the collecting box (311) is communicated with two second conduits (306).

7. The impurity-removable cotton spinning product processing carding machine according to claim 6, characterized by A vane (313) is installed on one side of the inner wall of the collecting box (311), and a filter screen (312) is fixedly connected to one end of the vane (313).

8. The impurity-removable cotton spinning product processing carding machine according to claim 6, characterized by, A collecting plate (314) is slidably connected to the bottom end of the inner wall of the collecting box (311), and the collecting plate (314) is arranged at the bottom end of the vane (313).

Citation Information

Patent Citations

  • Guide mechanism with impurity removing structure for high-speed carding machine

    CN217351653U