Vacuum suction moving roller of paper machine
By designing components such as the rotating outer shell, built-in vacuum chamber, and stepper motor of the vacuum suction roller for papermaking machines, the problem of non-recyclable filler material was solved, achieving efficient transfer of wet paper sheets and safe operation of the equipment, and preparing for the reuse of residue.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-03
AI Technical Summary
The existing vacuum suction rollers for papermaking machines do not consider the recycling of the filler material in the suction holes, resulting in poor equipment performance.
A vacuum suction roller for a papermaking machine has been designed, comprising a rotating outer shell, an internal vacuum chamber, a stepper motor, sealed bearings, a moisture and residue suction pipe, and a high-pressure resistant moisture and residue recovery chamber. Through the coordinated work of these components, moisture and residue can be recovered and reused. The machine is also equipped with vacuum instruments and pressure relief valves to ensure equipment safety.
It achieves efficient transfer and dehydration of wet paper sheets, ensuring safe operation of the equipment, while effectively recovering and preparing residues for subsequent reuse, thus improving the efficiency and safety of the equipment.
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Figure CN224077849U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of papermaking machinery, and in particular to a vacuum suction roller for a papermaking machine. Background Technology
[0002] A vacuum suction transfer roller for papermaking machines utilizes vacuum adsorption to smoothly transfer wet paper sheets from the wire section to the press blanket during the papermaking process, preventing paper sheet breakage or wrinkling. At the same time, by uniformly distributing pressure, it enhances the dewatering efficiency of the press section, improving the dryness and strength of the paper. It also reduces slippage between the paper sheet and the blanket, ensuring paper uniformity and surface quality, thus helping to improve papermaking production efficiency and product quality.
[0003] An existing vacuum suction roller for papermaking machines can dilute the filler in the suction area by spraying water, allowing the filler to be carried away by the vacuum system and preventing filler accumulation and suction blockage. However, it does not consider the recycling of the filler in the suction holes. For example, Chinese patent "A Vacuum Suction Roller for Papermaking Machine" (application number "CN202022590789.4") can dilute the filler in the suction area by spraying water, allowing the filler to be carried away by the vacuum system and preventing filler accumulation and suction blockage. However, it does not consider the recycling of the filler in the suction holes, resulting in poor device performance. Utility Model Content
[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a vacuum suction roller for a papermaking machine. This invention aims to improve the technical problem that the existing vacuum suction roller for a papermaking machine does not consider the recycling of the filler material in the suction holes during use, resulting in poor performance of the device.
[0005] This utility model also provides a vacuum suction roller for a papermaking machine, comprising: a rotating outer shell, wherein the interior of the rotating outer shell is provided with a roller suction through hole, an inner vacuum chamber is fixedly connected to the inner surface of the rotating outer shell, a stepper motor is fixedly connected to the outer surface of the inner vacuum chamber, a sealed bearing is rotatably connected to the outer surface of the other end of the inner vacuum chamber, a moisture residue suction pipe is fixedly connected to the outer surface of the sealed bearing, a high-pressure moisture residue recovery chamber is penetrated through the side surface of the moisture residue suction pipe, and a moisture residue outflow pipe is penetrated through the interior of the high-pressure moisture residue recovery chamber.
[0006] According to the present invention, a vacuum suction roller for a papermaking machine is provided, wherein a second support column penetrates the side surface of the sealed bearing, and a first support column is rotatably connected to the output end of the stepper motor.
[0007] According to the present invention, a vacuum suction roller for a papermaking machine is provided, wherein a suction pipe is inserted through the interior of the high-pressure resistant moisture and residue recovery chamber, and the suction pipe is threaded with a self-contained quick-connect nut on its side surface.
[0008] According to the present invention, a vacuum suction roller for a papermaking machine has a vacuum box penetrating through the side surface of the suction pipe with a built-in quick-connect nut, and the inside of the vacuum box is provided with a pipe installation groove.
[0009] According to the present invention, a vacuum suction roller for a papermaking machine is provided, wherein the vacuum chamber is provided with a vacuum instrument mounting through hole, and the inner surface of the vacuum instrument mounting through hole is tightly fitted with an anti-corrosion and anti-collision ring.
[0010] According to the present invention, a vacuum suction roller for a papermaking machine is provided, wherein a vacuum instrument is tightly fitted to the inner surface of the anti-corrosion and anti-collision ring, and an air suction pipe with a self-contained quick-connect nut and an air outlet pipe with a self-contained quick-connect nut are respectively inserted through the interior of the vacuum instrument.
[0011] According to the present invention, a vacuum suction roller for a papermaking machine is provided, wherein a pressure relief valve is inserted through the interior of the vacuum instrument, and an explosion-proof housing fixing bolt is threadedly connected inside the vacuum instrument.
[0012] According to the present invention, a vacuum suction roller for a papermaking machine is provided, wherein an air suction pipe with a self-contained quick-connect nut and an air outlet pipe with a self-contained quick-connect nut are respectively inserted through the inside of the pipe mounting groove.
[0013] Beneficial effects
[0014] Compared with existing technologies, this vacuum suction roller for papermaking machines utilizes a vacuum box and an internal vacuum chamber that work together to adsorb wet paper sheets through the roller's suction holes. Simultaneously, a stepper motor drives the rotating outer shell to rotate at a uniform speed. The adsorbed moisture and residue are introduced into a high-pressure moisture and residue recovery chamber through a moisture and residue suction pipe, and then recovered through a moisture and residue outflow pipe at the bottom of the high-pressure moisture and residue recovery chamber, flowing into the next process. Vacuum instruments allow real-time monitoring of internal pressure changes. When pipe blockage occurs, a pressure relief valve promptly releases pressure, ensuring the safety of equipment and personnel. Ultimately, this achieves efficient operation of the device while effectively recovering residue and preparing for subsequent reuse, while also ensuring the safety of equipment and personnel. Attached Figure Description
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;
[0016] Figure 1 This is a front view of the vacuum suction roller of this practical papermaking machine;
[0017] Figure 2 This is a front view of the vacuum suction roller of this practical papermaking machine;
[0018] Figure 3 This is a rear view of the vacuum suction roller of this practical papermaking machine;
[0019] Figure 4 This is a top view of the vacuum suction roller of this practical papermaking machine;
[0020] Figure 5 This is a left view of the vacuum suction roller of this practical papermaking machine.
[0021] Legend:
[0022] 1. Vacuum chamber; 2. Rotating outer shell; 3. Internal vacuum chamber; 4. Stepper motor; 5. Support column one; 6. Sealed bearing; 7. Moisture and residue suction pipe; 8. High-pressure resistant moisture and residue recovery chamber; 9. Moisture and residue discharge pipe; 10. Roller suction hole; 11. Suction pipe; 12. Support column two; 13. Pressure relief valve; 14. Vacuum instrument mounting hole; 15. Anti-corrosion and anti-collision ring; 16. Vacuum instrument; 17. Suction pipe with self-contained quick-connect nut; 18. Explosion-proof shell fixing bolt; 19. Pipe mounting groove; 20. Air outlet pipe with self-contained quick-connect nut. Detailed Implementation
[0023] This section will describe in detail the specific embodiments of this utility model. Preferred embodiments of this utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and overall technical solution of this utility model, but they should not be construed as limiting the scope of protection of this utility model.
[0024] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model discloses a vacuum suction roller for a papermaking machine, comprising: a rotating outer shell 2, with a roller suction through-hole 10 inside the rotating outer shell 2; an internal vacuum chamber 3 fixedly connected to the inner surface of the rotating outer shell 2; a stepper motor 4 fixedly connected to the outer surface of the internal vacuum chamber 3; a sealed bearing 6 rotatably connected to the outer surface of the other end of the internal vacuum chamber 3; a moisture and residue suction pipe 7 fixedly connected to the outer surface of the sealed bearing 6; a high-pressure moisture and residue recovery chamber 8 penetrating the side surface of the moisture and residue suction pipe 7; a moisture and residue outflow pipe 9 penetrating the interior of the high-pressure moisture and residue recovery chamber 8; a second support column 12 penetrating the side surface of the sealed bearing 6; a first support column 5 rotatably connected to the output end of the stepper motor 4; a suction pipe 11 penetrating the interior of the high-pressure moisture and residue recovery chamber 8; a suction pipe 17 with a self-contained quick-connect nut threadedly connected to the side surface of the suction pipe 11; a vacuum chamber 1 penetrating the side surface of the suction pipe 17 with a self-contained quick-connect nut; and a pipe installation groove 19 provided inside the vacuum chamber 1.
[0025] Specifically, during use, the vacuum box 1 and the built-in vacuum box 3 work together to adsorb the wet paper sheet through the suction hole 10 of the roller. At the same time, the stepper motor 4 drives the rotating outer shell 2 to rotate at a uniform speed. The adsorbed water and residue are introduced into the high-pressure water and residue recovery chamber 8 through the water and residue suction pipe 7, and then recovered through the water and residue outflow pipe 9 at the lower end of the high-pressure water and residue recovery chamber 8, flowing into the next process.
[0026] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5 The vacuum chamber 1 has a vacuum instrument mounting hole 14 inside. The inner surface of the vacuum instrument mounting hole 14 is tightly fitted with an anti-corrosion and anti-collision ring 15. The inner surface of the anti-corrosion and anti-collision ring 15 is tightly fitted with a vacuum instrument 16. The vacuum instrument 16 has a suction pipe 17 with a self-contained quick-connect nut and an exhaust pipe 20 with a self-contained quick-connect nut passing through it. The vacuum instrument 16 has a pressure relief valve 13 passing through it. The vacuum instrument 16 has an explosion-proof shell fixing bolt 18 threadedly connected inside it. The pipe mounting groove 19 has a suction pipe 17 with a self-contained quick-connect nut and an exhaust pipe 20 with a self-contained quick-connect nut passing through it.
[0027] Specifically, when using the device, the change in internal air pressure can be observed in real time through the vacuum instrument 16. When a blockage occurs in the pipeline, the pressure relief valve 13 can release the pressure in time to ensure the safety of the equipment and personnel. Ultimately, the device can operate efficiently, effectively recover residues and prepare for subsequent reuse, and also ensure the safety of the equipment and personnel.
[0028] Working principle: During use, the vacuum chamber 1 and the built-in vacuum chamber 3 work together to adsorb wet paper sheets through the suction holes 10 of the roller. At the same time, the stepper motor 4 drives the rotating outer shell 2 to rotate at a constant speed. The adsorbed moisture and residue are introduced into the high-pressure moisture and residue recovery chamber 8 through the moisture and residue suction pipe 7, and then recovered through the moisture and residue outflow pipe 9 at the lower end of the high-pressure moisture and residue recovery chamber 8, flowing into the next process. The vacuum instrument 16 can monitor the changes in the internal air pressure of the device in real time. When the pipe is blocked, the pressure relief valve 13 can release the pressure in time to ensure the safety of the equipment and personnel. In the end, the device can operate efficiently, effectively recover residue and prepare for subsequent reuse, and also ensure the safety of the equipment and personnel.
[0029] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings. However, this utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this utility model.
Claims
1. A vacuum suction roll of a paper machine, characterized in that Include: The rotating shell (2) is provided with a roller body suction hole (10) inside, the inner surface of the rotating shell (2) is fixedly connected with the built-in vacuum box (3), the outer surface of the built-in vacuum box (3) is fixedly connected with the stepping motor (4), the other end of the outer surface of the built-in vacuum box (3) is rotatably connected with the sealing bearing (6), the outer surface of the sealing bearing (6) is fixedly connected with the moisture residue suction pipe (7), the side surface of the moisture residue suction pipe (7) is penetrated by the high-pressure resistant moisture residue recovery chamber (8), the inside of the high-pressure resistant moisture residue recovery chamber (8) is penetrated by the moisture residue outflow pipe (9).
2. A vacuum suction roll for a paper machine according to claim 1, characterized in that The side surface of the sealing bearing (6) is penetrated by the support column two (12), and the output end of the stepping motor (4) is rotatably connected with the support column one (5).
3. A vacuum suction roll for a paper machine according to claim 1, characterized in that The inside of the high-pressure resistant moisture residue recovery chamber (8) is penetrated by the air suction pipe (11), and the side surface of the air suction pipe (11) is threadedly connected with the air suction pipe (17) with quick connecting nut.
4. A vacuum suction roll for a paper machine according to claim 3, characterized in that The side surface of the air suction pipe (17) with quick connecting nut is penetrated by the vacuum box (1), and the inside of the vacuum box (1) is provided with a pipeline mounting groove (19).
5. A vacuum suction roll for a paper machine according to claim 4, characterized in that The inside of the vacuum box (1) is provided with a vacuum instrument mounting hole (14), and the inner surface of the vacuum instrument mounting hole (14) is tightly fitted with a corrosion and impact resistant ring (15).
6. A vacuum suction roll for a paper machine according to claim 5, characterized in that The inner surface of the corrosion and impact resistant ring (15) is tightly fitted with a vacuum instrument (16), and the inside of the vacuum instrument (16) is respectively penetrated by the air suction pipe (17) with quick connecting nut and the air outlet pipe (20) with quick connecting nut.
7. A vacuum suction roll for a paper machine according to claim 6, characterized in that The inside of the vacuum instrument (16) is penetrated by the pressure relief valve (13), and the inside of the vacuum instrument (16) is threadedly connected with the explosion-proof shell fixing bolt (18).
8. A vacuum suction roll for a paper machine according to claim 4, characterized in that The inside of the pipeline mounting groove (19) is respectively penetrated by the air suction pipe (17) with quick connecting nut and the air outlet pipe (20) with quick connecting nut.
Citation Information
Patent Citations
Vacuum suction moving roller of paper machine
CN213804616U