Suspension piece real-time monitoring device based on sensor
By designing an adjustable sensor and support structure, the problem of insufficient applicability of traditional suspended monitoring devices has been solved, enabling flexible adjustment and height adaptation of the sensor, thereby improving the applicability and ease of use of the monitoring device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-30
- Publication Date
- 2026-04-03
AI Technical Summary
Traditional suspension component monitoring devices are difficult to use for multiple purposes. In the existing technology, the suspension component monitoring device is used to test the suspension bracket and the fixed structure for installing the sensor. For a certain specification of suspension component monitoring device, it is difficult to achieve multiple uses. In addition, the sensor height is fixed and cannot be adapted to different specifications of suspension components.
A sensor-based real-time monitoring device for suspended components was designed, comprising a base, an adjustable bracket, a locking assembly, a sensor locking frame, a sensor, a suspension bracket, and a suspension connector. The adjustable bracket and locking assembly enable flexible adjustment of the sensor to adapt to different specifications of suspended components, and the height of the sensor can also be adjusted.
It enables flexible adjustment of the sensor's height and position, adapts to different specifications of suspension components, improves the applicability of the monitoring device, and has a simple structure with limited cost increase.
Smart Images

Figure CN224079890U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of monitoring device technology, and more specifically to a sensor-based real-time monitoring device for suspension components. Background Technology
[0002] Traditional suspension component monitoring devices often use fixed structures for the suspension brackets and sensor mounting brackets when testing suspension components. They require a specific size monitoring device for each type of suspension component, making it difficult to achieve multi-purpose functionality. To improve the applicability of the monitoring device, the applicant has optimized the architecture of the suspension component monitoring device, resulting in this application. Utility Model Content
[0003] To address the aforementioned technical problems, the purpose of this utility model is to provide a sensor-based real-time monitoring device for suspension components. This sensor-based real-time monitoring device has multiple adjustable structures, allowing it to be adapted to suspension components of different specifications. Simultaneously, the height of the sensors can also be adjusted accordingly. The overall structure is simple, without excessively increasing manufacturing costs.
[0004] To achieve the above objectives, this utility model provides a sensor-based real-time monitoring device for suspended components, comprising a base, an adjustable bracket, a locking assembly, a sensor locking frame, a sensor, a suspension bracket, a suspension connector, and a suspended component. The adjustable bracket is locked to the side of the base via the locking assembly, and the position of the adjustable bracket on the base is adjustable. The adjustable bracket has an adjustment groove along the vertical direction. The sensor locking frame is locked to the top of the adjustable bracket, and the sensor is mounted on the sensor locking frame. An adjustable suspension bracket is mounted on the base, and the suspended component is hung on the suspension bracket via the suspension connector. A limit support is provided on the bottom side of the suspended component, and at least two limit supports are provided.
[0005] In some preferred embodiments, the top, side and bottom of the base are provided with connecting slots, and the bottom of the suspension bracket and the limiting support are provided with connecting members, which can be slidably adjusted along the connecting slots.
[0006] In some preferred embodiments, the locking assembly includes a U-shaped frame, a locking block, and a screw. The U-shaped frame extends to a connecting slot, the locking block is located within the connecting slot, and the screw passes through the U-shaped frame and is threadedly connected to the locking block.
[0007] In some preferred embodiments, the suspension bracket includes a base bracket, a mounting bracket, and a transverse bracket. Adjustment slots are provided through the base bracket, the mounting bracket, and the transverse bracket. The base bracket and the mounting bracket are locked together by screws and nuts, and the mounting bracket and the transverse bracket are locked together by screws and nuts.
[0008] In some preferred embodiments, the base is provided with feet at its bottom end, and at least four feet are provided.
[0009] In some preferred embodiments, a connector is provided at the top of the foot, and the foot is slidably adjusted along the connecting groove via the connector.
[0010] In some preferred embodiments, the sensor is a distance sensor.
[0011] In some preferred embodiments, a limiting component is provided on the base. The limiting component includes a support frame and a T-block. The support frame has an adjustment groove. The T-block is locked to the support frame by screws. One end of the T-block is connected to the suspension component.
[0012] Compared with the prior art, the adjustable bending delivery system provided by this utility model has at least one of the following advantages:
[0013] 1. The adjustable bracket and locking assembly in the sensor-based real-time monitoring device for suspended components provided by this utility model can efficiently adjust the mounting height of the sensor on the adjustable bracket, making it easy for the sensor to match and monitor suspended components at different heights.
[0014] 2. The suspension bracket and limit support in the sensor-based real-time monitoring device for suspension components provided by this utility model can be slidably adjusted along the connecting groove by the connecting part at the bottom, so as to facilitate the adjustment of the position of the suspension bracket and other structures according to the different weights and specifications of the suspension components. Attached Figure Description
[0015] The preferred embodiments will be described below in a clear and easy-to-understand manner, in conjunction with the accompanying drawings, to further explain the above-mentioned characteristics, technical features, advantages and implementation methods of this utility model.
[0016] Figure 1 This is a three-dimensional structural diagram of a sensor-based real-time monitoring device for suspension components, representing a preferred embodiment of the present invention.
[0017] Figure 2 This is a schematic diagram of the bottom view of the sensor-based real-time monitoring device for suspension components, which is a preferred embodiment of the present invention.
[0018] Figure 3 This is a schematic diagram of the structure of a sensor-based real-time monitoring device for suspension components from a side view, representing a preferred embodiment of the present invention.
[0019] Figure 4 for Figure 3 A magnified view of a section at point A in the middle;
[0020] Figure 5This is a schematic diagram of the locking assembly in a sensor-based real-time monitoring device for suspended components, according to a preferred embodiment of the present invention.
[0021] Figure 6 This is a schematic diagram of the structure of the locking block, U-shaped frame, and screws in the sensor-based real-time monitoring device for suspension components, which is a preferred embodiment of the present invention.
[0022] The reference numerals in the attached diagrams are as follows: 1. Base; 101. Connecting slot; 102. Foot; 2. Adjustable bracket; 21. Adjustment slot; 3. Locking assembly; 31. U-shaped frame; 32. Locking block; 33. Screw; 4. Sensor locking frame; 5. Sensor; 6. Suspension bracket; 61. Base bracket; 62. Erection bracket; 63. Horizontal bracket; 7. Suspension connector; 8. Suspension component; 9. Limiting bracket; 10. Connector; 11. Limiting assembly; 111. Support bracket; 112. T-block; 12. Adjustment slot. Detailed Implementation
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the specific implementation methods of this utility model will be described below with reference to the accompanying drawings. Obviously, the drawings described below are merely some embodiments of this utility model. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without any creative effort.
[0024] To keep the drawings concise, each figure only schematically shows the parts relevant to the utility model, and these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some figures, only one of the components with the same structure or function is schematically depicted, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one."
[0025] It should also be further understood that the term “and / or” as used in this application specification and the appended claims means any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.
[0026] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0027] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0028] Reference Figures 1-6 The preferred embodiment of this utility model provides a sensor-based real-time monitoring device for suspended components, comprising a base 1, an adjustable bracket 2, a locking assembly 3, a sensor locking frame 4, a sensor 5, a suspension bracket 6, a suspension connector 7, and a suspension component 8. The adjustable bracket 2 is locked to the side of the base 1 via the locking assembly 3, and the position of the adjustable bracket 2 on the base 1 is adjustable. The adjustable bracket 2 has an adjustment groove 21 along the vertical direction. The sensor locking frame 4 is locked to the top of the adjustable bracket 2, and the sensor 5 is mounted on the sensor locking frame 4. The adjustable suspension bracket 6 is mounted on the base 1, and the suspension bracket 6 hangs the suspension component 8 via the suspension connector 7. Two limit supports 9 are provided on the bottom side of the suspension component 8. The sensor 5 is a distance sensor.
[0029] It should be noted that the suspension bracket 6 is an adjustable bracket formed by the direct combination of multiple components. Its locking principle is mainly based on the connection and cooperation of screws, washers, and nuts. The reason for adopting this structure is to facilitate disassembly and storage in the later stage. Compared with the fixed bracket, the ease of use is improved to a certain extent.
[0030] Reference Figures 1-4 The base 1 has connecting slots 101 at the top, side and bottom. The bottom of the suspension bracket 6 and the limiting support 9 is provided with connectors 10, which can slide and adjust along the connecting slots 101.
[0031] It should be noted that, referring to Figure 4 The connector 10 can be T-shaped, but is not limited to T-shaped. Its main function is to cooperate with the connecting slot 101 and slide within the connecting slot 101. Its surface is smooth, which helps to improve the smoothness of the sliding action.
[0032] Reference Figure 1 , Figure 5 , Figure 6 The locking assembly 3 includes a U-shaped frame 31, a locking block 32, and a screw 33. The U-shaped frame 31 extends to the connecting slot 101, the locking block 32 is located inside the connecting slot 101, and the screw 33 passes through the U-shaped frame 31 and is threadedly connected to the locking block 32.
[0033] Reference Figure 3The suspension bracket 6 includes a base bracket 61, a mounting bracket 62, and a transverse bracket 63. Adjustment slots 12 are provided through the base bracket 61, mounting bracket 62, and transverse bracket 63. The base bracket 61 and mounting bracket 62 are secured together by screws and nuts, as are the mounting bracket 62 and transverse bracket 63. The adjustment slot 12 can be understood as a long, narrow through-hole. For example, the adjustment slot 12 on the mounting bracket 62 is a long, narrow through-hole in the vertical direction, while the transverse bracket 63 is a long, narrow slot in the horizontal direction. When screws, washers, nuts, or other structural connections are used, taking the connection between the mounting bracket 62 and the transverse bracket 63 as an example, the limiting part of the screw is confined to the surface of the mounting bracket 62, and the main body of the screw (including the threaded shank) extends through the corresponding through-hole to the back side of the transverse bracket 63. At this time, a washer is inserted, and a nut is connected to the screw.
[0034] To accommodate suspension components of varying weights, when the suspension component is light, the screw and nut connection ensures the locking position remains consistent. However, when the suspension component is heavy, to maintain the relative position after locking, the adjusting slot 12 can be replaced with a hole-type structure, where the screw passes through the corresponding hole before the washer and nut are screwed in. In some modified embodiments, several adjusting holes are provided through the support bracket 62 and the horizontal support 63, typically with equal spacing between adjacent adjusting holes.
[0035] Reference Figure 2 , Figure 3 The base 1 is equipped with feet 102 at its bottom end, and at least four feet 102 are provided.
[0036] The number of feet 102 is set according to the specifications of base 1. Usually, four are set, but six can also be set, that is, four are set at the corners and two are set in the middle.
[0037] Reference Figure 3 A connector 10 is provided at the top of the foot 102, and the foot 102 is slidably adjusted along the connecting groove 101 via the connector 10.
[0038] The real-time monitoring device for the sensor-based suspension component 8, including the suspension bracket 6, limit support 9, and base 102, can be flexibly adjusted and used in combination according to the specifications of the suspension component 8.
[0039] Reference Figure 1 Furthermore, a limiting component 11 is provided on the base 1. The limiting component 11 includes a support frame 111 and a T-block 112. An adjustment groove is provided on the support frame 111. The T-block 112 is locked to the support frame 111 by screws. One end of the T-block 112 is connected to the suspension member 8.
[0040] The T-shaped block 112 in the limiting component 11 abuts against one side of the suspension component 8. Since the suspension component 8 has a certain weight, the position of the suspension component 8 is maintained in a certain state. At this time, it is monitored whether the suspension component 8 meets the requirements in the static state. The distance sensor 5 is activated to monitor and collect the distance between the sensor 5 and the suspension component 8. When the distance between a certain part of the suspension component 8 and the sensor 5 is different from the preset standard distance, the suspension component 8 does not meet the requirements.
[0041] It should be noted that the above embodiments can be freely combined as needed. The above are merely preferred embodiments of this utility model. It should be pointed out that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.
Claims
1. A sensor-based hanger real-time monitoring device, characterized by, The application relates to a sensor locking frame, which comprises a base, an adjustable support, a locking assembly, a sensor locking frame, a sensor, a hanging support, a hanging connecting piece and a hanging piece.
2. The sensor-based hanger real-time monitoring device of claim 1, wherein, The base top end, side end and bottom end are provided with connecting grooves, the hanging support and the limiting support bottom end are provided with connecting pieces, and the connecting pieces slide and adjust along the connecting grooves.
3. The sensor-based hanger real-time monitoring device of claim 2, wherein, The locking assembly comprises a U-shaped frame, a locking block and a screw, the U-shaped frame extends to the connecting groove, the locking block is located in the connecting groove, and the screw penetrates through the U-shaped frame and is in threaded connection with the locking block.
4. The sensor-based hanger real-time monitoring device of claim 1, wherein, The hanging support comprises a bottom support, a setting support and a transverse support, adjusting grooves are arranged on the bottom support, the setting support and the transverse support, the bottom support and the setting support are locked by screws and nuts, and the setting support and the transverse support are locked by screws and nuts.
5. The sensor-based hanger real-time monitoring device of claim 1, wherein, The bottom end of the base is provided with four bottom feet.
6. The sensor-based hanger real-time monitoring device of claim 5, wherein, The top end of the bottom foot is provided with a connecting piece, and the bottom foot slides and adjusts along the connecting groove through the connecting piece.
7. The sensor-based hanger real-time monitoring device of claim 1, wherein, The sensor is a distance sensor.
8. The sensor-based hanger real-time monitoring device of claim 1, wherein, The base is provided with a limiting assembly, the limiting assembly comprises a supporting frame and a T-shaped block, adjusting grooves are arranged on the supporting frame, the T-shaped block is locked on the supporting frame by a screw, and one end of the T-shaped block is connected with the hanging piece.