Air cooling type phase modifier lubricating oil device

By designing a detachable housing structure and a symmetrically arranged connection mechanism, the problem of inconvenient oil tank cleaning in the lubrication oil device of the air-cooled synchronous condenser was solved, achieving efficient cleaning of the lubricating oil and long-term stable operation of the equipment.

CN224079957UActive Publication Date: 2026-04-03JIANGSU YUANPU AUTOMATION SYST
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-10
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

The existing air-cooled synchronous condenser lubrication oil device has an integrated oil tank structure, which makes cleaning inconvenient, makes it difficult to completely remove impurities, affects the quality of lubricating oil and equipment performance, increases the risk of failure, and shortens the equipment life.

Method used

A detachable housing structure was designed, which allows for easy separation of the cover from the housing through a connecting mechanism, facilitating regular cleaning. High-strength materials and a symmetrical layout are used to improve stability and ensure the cleanliness and smooth circulation of the lubricating oil.

Benefits of technology

It effectively reduces the difficulty of cleaning, ensures the cleanliness of the equipment's interior, extends the equipment's service life, and improves the reliability and stability of its operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of phase modifiers, in particular to an air cooling type phase modifier lubricating oil device which comprises a bottom plate, a box body, a cover plate and a connecting mechanism, the box body is arranged at the top of the bottom plate, the cover plate is connected with the box body through the connecting mechanism, one side of the box body is provided with an oil outlet pipe and an oil return pipe, and the oil outlet pipe is connected with the oil return pipe. A liquid inlet assembly is arranged at the top of the cover plate, the connecting mechanism comprises a positioning block, a fixed block, a first bearing, a rotating block, a second bearing, a rotating frame, a sliding groove, a sliding block and an electromagnet, one end of the positioning block is connected with the cover plate, the other end of the positioning block extends into the top of the box body, a positioning groove matched with the positioning block is formed in the box body, and the electromagnet is arranged in the positioning groove. One end of the fixed block is connected with the box body, one end of the rotating block is connected with the fixed block through the first bearing, and the air cooling type phase modifier lubricating oil device solves the problem that existing equipment is inconvenient to clean.
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Description

Technical Field

[0001] This utility model relates to the field of camera condenser technology, specifically to an air-cooled camera condenser lubrication device. Background Technology

[0002] As is well known, the lubrication system for air-cooled synchronous condensers is an auxiliary device used in air-cooled synchronous condensers. Its main function is to provide lubrication and cooling for components such as bearings to ensure the normal operation of the condenser. The lubrication system uses an oil pump to draw lubricating oil from the oil tank. After filtration and cooling, the oil is delivered to various lubrication points on the condenser, such as bearings and gears, at a certain pressure and flow rate. At these points, the lubricating oil forms an oil film, providing lubrication and reducing friction while carrying away heat generated by friction. Subsequently, the heated lubricating oil flows back to the oil tank and is cooled by an air cooler or similar device. The cooled lubricating oil is then pumped out again for reuse, thus forming a closed lubrication and cooling cycle system.

[0003] Currently, the existing air-cooled synchronous condenser lubrication devices have certain design limitations. Their oil tanks generally adopt an integrated structure. During the long-term operation of the synchronous condenser, the lubricating oil will be continuously circulated and reused. Inevitably, impurities, metal shavings and other contaminants will accumulate inside the oil tank. According to equipment maintenance requirements, the oil tank needs to be cleaned regularly to ensure the cleanliness of the lubricating oil and maintain the normal operation of the synchronous condenser.

[0004] However, due to the integrated design of the oil tank, there is a lack of convenient operation methods during cleaning. Unlike detachable structures, the oil tank cannot be easily opened for thorough cleaning. This inconvenience makes it difficult to carry out cleaning work thoroughly, and often only simple surface cleaning can be performed. This results in impurities remaining for a long time, which seriously affects the quality of lubricating oil and the performance of equipment, increases the risk of equipment failure, and shortens the service life of equipment. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides an air-cooled camera lubrication oil device.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: an air-cooled camera lubricating oil device, comprising a base plate, a housing, a cover plate, and a connecting mechanism. The housing is disposed on top of the base plate, and the cover plate is connected to the housing via the connecting mechanism. An oil outlet pipe and an oil return pipe are provided on one side of the housing, and a liquid inlet assembly is provided on the top of the cover plate. The connecting mechanism includes a positioning block, a fixing block, a first bearing, a rotating block, a second bearing, a rotating frame, a sliding groove, a slider, and an electromagnet. One end of the positioning block is connected to the cover plate, and the other end of the positioning block extends into the housing. The top of the housing has a positioning groove that matches the positioning block. One end of the fixed block is connected to the housing, and one end of the rotating block is connected to the fixed block through the first bearing. The rotating frame is connected to the cover plate through the second bearing. The other end of the rotating block extends into the rotating frame. A sliding groove is formed on the fixed block, and one end of the slider extends into the sliding groove. The other end of the slider contacts the rotating block. One end of the electromagnet is connected to the slider, and the other end of the electromagnet attracts the fixed block. There are two connecting mechanisms.

[0009] To improve stability, this utility model is improved by symmetrically arranging the two connecting mechanisms.

[0010] To facilitate lifting the cover, the present invention is improved by providing a handle on the top of the cover, and the handle is fixedly connected to the top of the cover.

[0011] To improve stability, this utility model is improved by providing two handles, which are symmetrically arranged.

[0012] To improve the sliding effect, the present invention is improved in that the slider matches the groove.

[0013] To improve the connection effect, the present invention is improved by welding the box body to the base plate.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, this utility model provides an air-cooled type lubricating oil device for camera condensers, which has the following beneficial effects:

[0016] The air-cooled type of synchronous condenser lubricating oil device has a major advantage in that the cover and the housing are designed to be detachable. During the long-term operation of the synchronous condenser lubricating oil device, impurities will inevitably accumulate inside the housing and need to be cleaned regularly. At this time, this detachable design highlights its great convenience. Users can easily separate the cover and the housing by simply operating the connecting mechanism.

[0017] Compared to traditional integrated cabinet structures, this design effectively solves the cleaning problem. Traditional integrated cabinets cannot be easily opened for cleaning, leading to the accumulation of impurities inside. These impurities not only contaminate the lubricating oil, reducing its lubrication and cooling effects, but may also clog pipes, affecting the normal circulation of the lubricating oil. This, in turn, seriously impacts the subsequent normal operation of the equipment and increases the risk of equipment failure. This device, through its innovative design, greatly reduces the difficulty of cleaning, ensures the cleanliness of the equipment's interior, effectively extends the equipment's service life, and improves the reliability of equipment operation. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This utility model Figure 1 A magnified schematic diagram of the local structure at point A;

[0020] Figure 3 This is a schematic diagram of the axonal structure of the present invention;

[0021] Figure 4 This utility model Figure 1 The front view;

[0022] In the diagram: 1. Base plate; 2. Housing; 3. Cover plate; 4. Oil outlet pipe; 5. Oil return pipe; 6. Liquid inlet assembly; 7. Connecting mechanism; 8. Positioning block; 9. Fixing block; 10. First bearing; 11. Rotating block; 12. Second bearing; 13. Rotating frame; 14. Slide groove; 15. Sliding block; 16. Electromagnet; 17. Handle. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-4An air-cooled camera lubricating oil device includes a base plate 1, a housing 2, a cover plate 3, and a connecting mechanism 7. The housing 2 is located on top of the base plate 1. The cover plate 3 is connected to the housing 2 via the connecting mechanism 7. An oil outlet pipe 4 and an oil return pipe 5 are provided on one side of the housing 2. A liquid inlet assembly 6 is provided on the top of the cover plate 3. The connecting mechanism 7 includes a positioning block 8, a fixing block 9, a first bearing 10, a rotating block 11, a second bearing 12, a rotating frame 13, a sliding groove 14, a slider 15, and an electromagnet 16. One end of the positioning block 8 is connected to the cover plate 3, and the other end of the positioning block 8 extends into the top of the housing 2. A positioning groove matching the positioning block 8 is provided. One end of the fixed block 9 is connected to the housing 2. One end of the rotating block 11 is connected to the fixed block 9 through the first bearing 10. The rotating frame 13 is connected to the cover plate 3 through the second bearing 12. The other end of the rotating block 11 extends into the rotating frame 13. The sliding groove 14 is provided on the fixed block 9. One end of the slider 15 extends into the sliding groove 14. The other end of the slider 15 contacts the rotating block 11. One end of the electromagnet 16 is connected to the slider 15. The other end of the electromagnet 16 attracts the fixed block 9. Two connecting mechanisms are provided.

[0025] Working Principle: First, place the equipment in the designated location, supported by the base plate 1. Next, connect the equipment to external mains power for supply (the specific power connection method will not be described in detail here). Then, connect the oil outlet pipe 4 and the oil return pipe 5 to the corresponding pipelines. During the entire lubricating oil circulation process, the air cooler plays a crucial cooling role. The air cooler mainly consists of heat dissipation pipes, heat sinks, and a fan. When the equipment is running, and external equipment draws lubricating oil from the housing 2 through the oil outlet pipe 4, the lubricating oil first enters the air cooler. Inside the air cooler, the high-temperature lubricating oil flows in the heat dissipation pipes, and the fan operation causes cool air to flow rapidly between the heat sinks. Based on the principle of heat transfer, heat is transferred from the high-temperature lubricating oil to the low-temperature air. In the process, the lubricating oil flowing out of the housing is initially cooled to ensure that the lubricating oil entering each lubrication point of the condenser is at a suitable temperature to maintain good lubrication performance. After the lubricating oil has passed through the various components of the condenser, it carries the heat generated by friction and flows back through the return oil pipe 5. During the return process, the lubricating oil passes through the air cooler again. At this time, the air cooler will cool the lubricating oil with increased temperature for the second time to ensure that the lubricating oil returning to the housing 2 meets the standard for reuse. Through this dual cooling of the lubricating oil during the oil outlet and return process, the lubricating oil is always kept in a suitable temperature range, effectively ensuring its lubrication and heat dissipation performance, thereby reducing the wear of equipment components and extending the service life of the equipment. In addition, lubricating oil can also be added into the housing 2 through the liquid inlet component 6.

[0026] When cabinet 2 requires regular cleaning after prolonged use, it should be referred to... Figure 1 Before proceeding with the operation, ensure the equipment is in a non-operating state and disconnect the return oil pipe 5 from the outlet oil pipe 4 and the external equipment pipes. Then, the operator turns off the electromagnet 16, at which point the electromagnet 16 will no longer attract the fixed block 9 made of martensitic stainless steel. Next, push the slider 15 located on the slide groove 14, moving it within the slide groove 14 until the slider 15 disengages from the rotating block 11. Immediately afterward, rotate the rotating frame 13, which is connected to the cover plate 3 via the second bearing 12. Since one end of the rotating block 11 is connected to the fixed block 9 via the first bearing 10, and the other end extends into the rotating frame 13... In section 3, when the rotating frame 13 rotates, the rotating block 11 will also rotate. After the rotating frame 13 rotates 90 degrees, the staff will assist in rotating the frame 13 and then lift the cover plate 3 upwards. At this time, the positioning block 8 will separate from the positioning groove on the box 2, and the rotating block 11 will also separate from the rotating frame 13. In this way, the cover plate 3 can be successfully separated from the box 2. After separation, the inside of the box 2 can be cleaned. External rinsing equipment can be used for cleaning. The specific equipment and operation method are not limited here. In addition, a drain outlet is provided at the bottom rear side of the box 2. The waste liquid generated during cleaning can be discharged from the box 2 through this drain outlet.

[0027] In this air-cooled camera condenser lubrication device, the choice of materials for each component has a significant impact on the overall performance. Positioning block 8 is connected to cover plate 3 at one end and extends into the positioning groove at the top of housing 2 at the other end, serving a precise positioning function. It is made of high-strength aluminum alloy, which, due to its low density, high strength, and good rust resistance, reduces the weight of the device, prevents rust from affecting positioning accuracy, and ensures a tight fit between cover plate 3 and housing 2 to prevent lubricant leakage. Rotating block 11 is connected to fixed block 9 at one end via first bearing 10, and extends into rotating frame 13 at the other end, frequently rotating within connecting mechanism 7. It is made of 45# steel, which, after heat treatment, exhibits good strength, hardness, and wear resistance. Okay, this reduces frictional loss during rotation, ensures smooth operation of the connecting mechanism 7, and facilitates equipment maintenance and cleaning. The fixing block 9 is connected to the housing 2 to provide support for other components. The ductile iron material is selected due to its high strength, good toughness, and shock absorption. It can withstand the force generated by the rotating block 11, reduce vibration transmission, and ensure the stability of the lubricating oil and the smooth operation of the equipment. The slider 15 and the slide groove 14 adopt a T-shaped design and are made of bronze alloy. Its excellent friction reduction and wear resistance can reduce the coefficient of friction, make the slider 15 slide smoothly, reduce jamming, adapt to the lubricating oil environment, ensure the reliable operation of the connecting mechanism 7, and improve the overall performance of the device.

[0028] In this embodiment, to ensure the stability and reliability of the overall structure of the device, the two connecting mechanisms 7 are symmetrically arranged. This symmetrical layout allows the cover plate 3 to be subjected to more uniform force when connected to the housing 2, avoiding tilting or shaking due to uneven force, thereby effectively ensuring the stability of the phase shifter lubricating oil device during long-term use and extending the service life of the equipment.

[0029] In the design of this embodiment, the convenience of actual operation is fully considered. In order to make it easier and more convenient for staff to lift the cover plate 3, a handle 17 is provided on the top of the cover plate 3. The handle 17 is firmly fixed to the top of the cover plate 3 to ensure that the handle will not loosen or fall off during the lifting process, and effectively meet the needs of convenient operation.

[0030] In this embodiment, to further improve stability during use, two handles 17 are specially provided on the cover plate 3, and the two are symmetrically distributed. This design allows the user to apply force to the cover plate more evenly when lifting the cover plate 3, avoiding uneven force and cover plate shaking caused by a single handle or asymmetrical handle, thereby ensuring the stability and safety of the operation process.

[0031] In this embodiment, in order to make the sliding process of the slider 15 in the slide groove 14 smoother and more efficient, the slider 15 and the slide groove 14 are precisely matched. The matching of the two can effectively reduce the frictional resistance during sliding, avoid jamming, and ensure that each component can operate smoothly when the operating connection mechanism separates or connects the cover plate and the box, thereby improving the overall performance of the device.

[0032] In the design considerations of this embodiment, the stability of the connection is of paramount importance. In order to significantly improve the connection effect between the housing 2 and the base plate 1 and enhance the structural stability of the entire device, welding is adopted to connect the housing 2 and the base plate 1. Welding can make the two tightly integrated into a whole, reduce the risk of loosening of the connection parts, and effectively improve the reliability of the device during operation.

[0033] The dimensions of all components in this structure are not specifically limited here and need to be produced according to the actual situation. The control method of this utility model is controlled by manually starting and stopping the switch. The wiring diagram of the power element and the power supply are common knowledge in this field. Furthermore, this utility model is mainly used to protect mechanical devices, so the control method and wiring layout will not be explained in detail here.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An air-cooled type phase modifier lubricating oil device comprising a base plate (1), a case (2), a cover plate (3) and a connecting mechanism (7), characterized in that: The box (2) is arranged on the top of the bottom plate (1), the cover plate (3) is connected with the box (2) through the connecting mechanism (7), one side of the box (2) is provided with an oil outlet pipe (4) and an oil return pipe (5), the top of the cover plate (3) is provided with a liquid inlet assembly (6), the connecting mechanism (7) comprises a positioning block (8), a fixed block (9), a first bearing (10), a rotating block (11), a second bearing (12), a rotating frame (13), a sliding groove (14), a sliding block (15) and an electromagnet (16), one end of the positioning block (8) is connected with the cover plate (3), the other end of the positioning block (8) extends into the top of the box (2), a positioning groove matched with the positioning block (8) is formed in the box (2), one end of the fixed block (9) is connected with the box (2), one end of the rotating block (11) is connected with the fixed block (9) through the first bearing (10), the rotating frame (13) is connected with the cover plate (3) through the second bearing (12), the other end of the rotating block (11) extends into the rotating frame (13), the sliding groove (14) is formed in the fixed block (9), one end of the sliding block (15) extends into the sliding groove (14), the other end of the sliding block (15) is in contact with the rotating block (11), one end of the electromagnet (16) is connected with the sliding block (15), the other end of the electromagnet (16) is adsorbed to the fixed block (9), and the connecting mechanism (7) is provided with two.

2. An air-cooled type phase modifier lubricating oil device according to claim 1, characterized in that: Two connecting mechanisms (7) are symmetrically arranged.

3. An air-cooled type phase modifier lubricating oil device according to claim 2, characterized in that: A handle (17) is arranged on the top of the cover plate (3) and fixedly connected with the top of the cover plate (3).

4. An air-cooled type modulator lubricating oil device according to claim 3, characterized in that: The handle (17) is provided with two, and the two handles (17) are symmetrically arranged.

5. An air-cooled type phase modifier lubricating oil device according to claim 4, characterized in that: The sliding block (15) is matched with the sliding groove (14).

6. An air-cooled type modulator lubricating oil device according to claim 5, characterized in that: The box (2) is welded with the bottom plate (1).