Acquisition device for monitoring process of single-line lubrication system

Abstract

The utility model relates to the technical field of collection, and discloses a collection device for monitoring the process of a single-line lubrication system, which comprises a base, a support, a counter, a pump body and an oil delivery pipe, a monitoring collection mechanism is arranged in the middle of the upper end face of the base and at the upper end of the support, and the monitoring collection mechanism comprises a single-line system distributor. A plurality of outlet units are arranged on the end face of one side of the single-wire system distributor, fixing rings are arranged at one ends of the outlet units, and rotating shafts are rotationally connected to one ends of the end faces of one sides of the fixing rings. According to the device, in the oil pumping process of the pump body, metering and action effectiveness judgment are achieved by sensing the action pointer of the single-line system distributor and counting of the counter, and real-time monitoring on whether a plurality of outlet units of the single-line system distributor are blocked or not is achieved through communication linkage of the Ethernet port and the control main station. Daily maintenance of the single-line lubricating system is facilitated, and practicability of the device is improved.

Description

Technical Field

[0001] This utility model relates to the field of data acquisition technology, and in particular to a data acquisition device for process monitoring of a single-line lubrication system. Background Technology

[0002] A single-line lubrication system is a centralized lubrication device that distributes lubricant to multiple lubrication points via a single main oil pipe. Its working principle involves pressurizing the lubricant through a pump station, and then metering the lubricating oil to each friction pair via a distributor. This system is simple in structure, low in cost, and easy to maintain. It is suitable for small to medium-sized machinery or applications where lubrication points are concentrated, effectively reducing manual lubrication work and ensuring uniform and reliable lubrication.

[0003] However, most single-line lubrication systems lack real-time monitoring capabilities during operation. They cannot collect data on the number of times lubricating oil is pumped from the pump body through the single-line system distributor, nor can they obtain relevant information in a timely manner through communication. Consequently, they cannot determine whether multiple outlet units of the single-line system distributor are blocked, which greatly affects the daily maintenance of the single-line lubrication system and reduces the practicality of the device.

[0004] Therefore, those skilled in the art have provided acquisition devices for process monitoring of single-line lubrication systems to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a data acquisition device for process monitoring of a single-line lubrication system. During the pumping process, the device uses the action pointer and counter of the single-line system distributor to achieve measurement and action validity judgment. It communicates and links with the control master station through the Ethernet port, thereby realizing real-time monitoring of whether multiple outlet units of the single-line system distributor are blocked. This facilitates the daily maintenance of the single-line lubrication system and improves the practicality of the device.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A data acquisition device for process monitoring of a single-line lubrication system includes a base, a bracket, a counter, a pump body, and an oil delivery pipe. A monitoring and data acquisition mechanism is provided at the middle of the upper surface of the base and at the upper end of the bracket.

[0008] The monitoring and acquisition mechanism includes a single-line system distributor. The single-line system distributor has multiple output units on one side. Each of the multiple output units has a fixing ring at one end. Each of the multiple fixing rings has a rotating shaft rotatably connected to one end of its side. Each of the multiple rotating shafts has an action pointer fixedly connected to one side of its outer wall. Each of the brackets has a proximity switch probe at its upper end. Each of the multiple proximity switch probes has a wiring connection at one end. Each of the multiple wiring connections has an Ethernet interface at one end.

[0009] Through the above technical solution, during the oil pumping process, the device achieves measurement and action validity judgment by sensing the action pointer of the single-line system distributor and counting the counter. It also communicates and links with the control master station through the Ethernet port, thereby realizing real-time monitoring of whether multiple outlet units of the single-line system distributor are blocked, which facilitates the daily maintenance of the single-line lubrication system and improves the practicality of the device.

[0010] Furthermore, a bracket is provided at one end of the upper surface of the base, a pump body is provided at one end of the upper surface of the base, and an oil delivery pipe is provided at one end of the pump body;

[0011] Through the above technical solution, the bracket is used to fix multiple proximity switch probes so that they face the outlet unit, the pump body is used to pump lubricating oil, and the oil delivery pipe is used to transport lubricating oil.

[0012] Furthermore, a single-line system distributor is provided at one end of the oil pipeline;

[0013] The above technical solution allows the oil pipeline to be used to transport lubricating oil to the single-line system distributor.

[0014] Furthermore, a counter is provided at one end of each of the Ethernet interfaces;

[0015] Through the above technical solution, the counter counts to measure the movement of the pointer and determine the validity of the movement.

[0016] Furthermore, one end of each of the multiple proximity switch probes corresponds to an outlet unit and maintains a certain distance from it;

[0017] Through the above technical solution, the action pointer can enter the sensing area of ​​the proximity switch probe and trigger the switch signal based on its swing when the lubricating oil flows out of the outlet unit without contacting the proximity switch probe, thereby causing the counter to count.

[0018] Furthermore, the multiple proximity switch probes are controlled by a microcontroller, and the counter communicates and works in conjunction with the control master station via an Ethernet interface;

[0019] Through the above technical solution, a single-chip microcomputer controls multiple proximity switch probes to achieve integrated control, and the Ethernet interface is used as a remote communication method to achieve real-time monitoring.

[0020] This utility model has the following beneficial effects:

[0021] 1. The acquisition device for process monitoring of a single-line lubrication system proposed in this utility model realizes measurement and action validity judgment by sensing the action pointer and counter of the single-line system distributor during the oil pumping process. It communicates and links with the control master station through the Ethernet port, thereby realizing real-time monitoring of whether multiple outlet units of the single-line system distributor are blocked, which facilitates the daily maintenance of the single-line lubrication system and improves the practicality of the device. Attached Figure Description

[0022] Figure 1 This is an isometric view of the data acquisition device for process monitoring of a single-line lubrication system proposed in this utility model;

[0023] Figure 2 This is a top view of the data acquisition device for process monitoring of a single-line lubrication system proposed in this utility model;

[0024] Figure 3 This is a schematic diagram of a single-line system distributor for a data acquisition device used for process monitoring of a single-line lubrication system, as proposed in this utility model.

[0025] Figure 4 for Figure 3 Enlarged view of point A;

[0026] Figure 5 This is a schematic diagram of the proximity switch probe of the data acquisition device for process monitoring of a single-line lubrication system proposed in this utility model.

[0027] Legend:

[0028] 1. Base; 2. Bracket; 3. Counter; 4. Pump body; 5. Oil pipeline; 6. Monitoring and acquisition mechanism; 61. Single-line system distributor; 62. Outlet unit; 63. Fixing ring; 64. Rotating shaft; 65. Action pointer; 66. Proximity switch probe; 67. Wiring; 68. Ethernet interface. Detailed Implementation

[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of specific embodiments. Obviously, the described specific embodiments are only a part of the specific embodiments of the present invention, and not all of them. Based on the specific embodiments of the present invention, all other specific embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Reference Figure 1-3 One specific embodiment provided by this utility model:

[0031] A data acquisition device for monitoring the process of a single-line lubrication system includes a base 1, a bracket 2, a counter 3, a pump body 4, and an oil delivery pipe 5. A monitoring and acquisition mechanism 6 is installed at the middle of the upper surface of the base 1 and at the upper end of the bracket 2. The monitoring and acquisition mechanism 6 includes a single-line system distributor 61. Multiple outlet units 62 are provided on one side of the single-line system distributor 61. Each outlet unit 62 has a fixing ring 63 at one end. A rotating shaft 64 is rotatably connected to one end of each fixing ring 63. An action pointer 65 is fixedly connected to one side of the outer wall of each rotating shaft 64. The upper end of the bracket 2... Each device is equipped with a proximity switch probe 66, and one end of each proximity switch probe 66 is equipped with a wiring 67. One end of each wiring 67 is equipped with an Ethernet interface 68. During the oil pumping process of the pump body 4, the device realizes the measurement and action validity judgment by sensing the action pointer 65 of the single-line system distributor 61 and the counter 3. It communicates and links with the control master station through the Ethernet port 68, thereby realizing the real-time monitoring of whether the multiple outlet units 62 of the single-line system distributor 61 are blocked, which facilitates the daily maintenance of the single-line lubrication system and improves the practicality of the device.

[0032] Reference Figure 3-5 A bracket 2 is provided at one end of the upper surface of the base 1, a pump body 4 is provided at one end of the upper surface of the base 1, and an oil supply pipe 5 is provided at one end of the pump body 4. The bracket 2 is used to fix multiple proximity switch probes 66 to face the outlet unit 62. The pump body 4 is used to pump lubricating oil, and the oil supply pipe 5 is used to transport lubricating oil.

[0033] One end of the oil pipeline 5 is equipped with a single-line system distributor 61, and the oil pipeline 5 is used to transport lubricating oil to the single-line system distributor 61.

[0034] One end of multiple Ethernet interfaces 68 is equipped with a counter 3. The counter 3 counts to realize the measurement and validity judgment of the action when the action pointer 65 swings.

[0035] One end of each of the multiple proximity switch probes 66 corresponds to the outlet unit 62 and is kept at a distance. The action pointer 65 can enter the sensing area of ​​the proximity switch probe 66 and trigger the switch signal based on the swing that occurs when the lubricating oil flows out of the outlet unit 62 without contacting the proximity switch probe 66, thereby causing the counter 3 to count.

[0036] Multiple proximity switch probes 66 are controlled by a microcontroller. The counter 3 communicates and links with the control master station through the Ethernet interface 68. The microcontroller controls multiple proximity switch probes 66 to achieve integrated control, and the Ethernet interface 68 serves as a remote communication method to achieve real-time monitoring.

[0037] Working principle: During the oil pumping process of the pump body 4, the device realizes the measurement and action validity judgment by sensing the action pointer 65 of the single-line system distributor 61 and counting the counter 3. It communicates and links with the control master station through the Ethernet port 68, thereby realizing the real-time monitoring of whether the multiple outlet units 62 of the single-line system distributor 61 are blocked.

[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing specific embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A collection device for monitoring the process of single-wire lubrication system, comprising a base (1), a support (2), a counter (3), a pump body (4) and an oil delivery pipe (5), characterized in that: The middle part of the upper end surface of the base (1) and the upper end of the support (2) are provided with a monitoring and collecting mechanism (6); The monitoring and collecting mechanism (6) comprises a single-line system distributor (61), a plurality of outlet units (62) are arranged on one side of the single-line system distributor (61), one end of each of the plurality of outlet units (62) is provided with a fixing ring (63), one end of one side of each of the plurality of fixing rings (63) is rotatably connected with a rotating shaft (64), one side of the outer wall of each of the plurality of rotating shafts (64) is fixedly connected with an action pointer (65), the upper end of the support (2) is provided with a proximity switch probe (66), one end of each of the plurality of proximity switch probes (66) is provided with a wire (67), and one end of each of the plurality of wires (67) is provided with an Ethernet interface (68).

2. The acquisition device for process monitoring of a single-line lubrication system according to claim 1, characterized in that One end of the upper end surface of the base (1) is provided with a support (2), one end of the upper end surface of the base (1) is provided with a pump body (4), and one end of the pump body (4) is provided with an oil conveying pipe (5).

3. The acquisition device for process monitoring of a single-line lubrication system according to claim 1, characterized in that: One end of the oil conveying pipe (5) is provided with a single-line system distributor (61).

4. The acquisition device for process monitoring of a single-line lubrication system according to claim 1, characterized in that: One end of each of the plurality of Ethernet interfaces (68) is provided with a counter (3).

5. The acquisition device for process monitoring of single-line lubrication systems according to claim 1, characterized in that: One end of each of the plurality of proximity switch probes (66) corresponds to one outlet unit (62) and keeps a distance.

6. The acquisition device for process monitoring of single-line lubrication systems according to claim 1, characterized in that: The plurality of proximity switch probes (66) are controlled by a single-chip microcomputer, and the counter (3) communicates and links with a control master station through the Ethernet interface (68).

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