Wind power blade automatic detection device
By designing an automatic inspection device for wind turbine blades, integrating ultrasonic flaw detectors and visual inspection cameras, the problems of high labor intensity and safety hazards in existing inspection methods have been solved, achieving automated inspection and high-quality inspection results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-04-03
AI Technical Summary
Existing methods for inspecting wind turbine blades are labor-intensive and pose safety hazards, and cannot achieve large-scale automated inspection, resulting in incomplete inspections.
An automatic inspection device for wind turbine blades was designed, including an inspection and acquisition device, an inspection and adjustment support arm, an adjustment support base, a support frame, and a mobile support platform. It integrates an ultrasonic flaw detector and a visual inspection camera to achieve automated inspection.
It enables large-scale automated inspection of wind turbine blades, reduces labor intensity, improves inspection safety and product quality, and allows for flexible operation in different environments.
Smart Images

Figure CN224081579U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of workpiece inspection equipment, specifically an automatic inspection device for wind turbine blades. Background Technology
[0002] Currently, the inspection process in wind turbine blade manufacturing uses a two-axis module for grid scanning. This scanning method requires two assistants to carry the two-axis module scanner for inspection. After inspecting one area, it is carried to the next. This inspection method is labor-intensive. If the inspection needs to exceed the lifting limit of the workers, a ladder is required. The inspection personnel and assistants need to stand on the ladder to inspect, which poses certain safety hazards. If the height is below the workers' passage limit, that position cannot be inspected, which will create a safety hazard during later operation. In summary, the current simple two-axis module scanner results in high labor intensity for the inspection personnel and also poses safety hazards. Utility Model Content
[0003] The technical problem solved by this utility model is to provide an automatic detection device for wind turbine blades, so as to solve the problems mentioned in the background art.
[0004] The technical problem solved by this utility model is achieved by the following technical solution: An automatic wind turbine blade inspection device, comprising: an inspection and acquisition device, wherein the inspection and acquisition device is installed on the upper end of an inspection and adjustment support arm, the lower end of the inspection and adjustment support arm is installed on the upper end of an inspection and adjustment support base, the inspection and adjustment support base is installed on an inspection support frame by fixing bolts, the lower end of the inspection support frame is installed on a movable support platform, the inspection and acquisition device includes an ultrasonic flaw detection probe, the ultrasonic flaw detection probe is installed on an acquisition support housing by a probe mounting base, a visual inspection camera is provided on one side of the ultrasonic flaw detection probe, the visual inspection camera is installed on the probe mounting base by a camera mounting base, the acquisition support housing is installed on the upper end of the inspection and adjustment support arm by fixing bolts, the inspection and adjustment support arm includes an upper rotating support base, one side of the upper rotating support base is installed on the output end of an adjustment arm I, the housing of the adjustment arm I is installed on the output end of an adjustment arm II, and the housing of the adjustment arm II is installed on the inspection and adjustment support base.
[0005] Furthermore, the detection adjustment support includes a position adjustment arm and an angle adjustment arm. The housing of the position adjustment arm is mounted on the output end of the angle adjustment arm, and the housing of the angle adjustment arm is mounted on the adjustment support block.
[0006] Furthermore, the detection support frame includes an adjustment frame mounting base, the upper end of which is provided with a mounting and fixing plate, and the lower end of which is provided with an upgrading support rod, the lower end of which is inserted into the lifting support sleeve.
[0007] Furthermore, the upgraded support rod is provided with several adjustment and limiting holes, and the lifting support sleeve is provided with several locking support screw holes on one side, with locking support nuts provided in the locking support screw holes.
[0008] Furthermore, the mobile support platform includes a bottom support plate, the bottom support plate is provided with bracket mounting holes, and the lower end of the bottom support plate is provided with a plurality of mobile support rollers, the mobile support rollers being mounted on the bottom support plate through roller mounting seats.
[0009] Furthermore, a lifting support pad is provided on one side of the movable support roller, and a lifting support screw is provided at the middle of the upper end of the lifting support pad. The upper end of the lifting support screw is installed in a screw hole on the lifting support block, and the lifting support block is fixedly installed on the bottom support plate.
[0010] Compared with the prior art, the beneficial effects of this utility model are: this utility model can not only realize large-scale automatic detection of wind turbine blades, but also can operate flexibly according to different environments. At the same time, it adopts multiple detection methods to further ensure product quality. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model.
[0012] Figure 2 This is a schematic diagram of the detection and acquisition device of this utility model.
[0013] Figure 3 This is a schematic diagram of the detection and adjustment support arm structure of this utility model.
[0014] Figure 4 This is a schematic diagram of the detection and adjustment support structure of this utility model.
[0015] Figure 5 This is a schematic diagram of the testing support frame structure of this utility model.
[0016] Figure 6 This is a schematic diagram of the mobile support platform structure of this utility model. Detailed Implementation
[0017] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the following description, in conjunction with specific illustrations, further elaborates on this utility model. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "connection" should be interpreted broadly. For example, they can be fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections or indirect connections through an intermediate medium; and they can be internal connections between two components.
[0018] Example 1
[0019] like Figures 1-6 As shown, an automatic wind turbine blade inspection device includes: an inspection and acquisition device 1, which is installed on the upper end of an inspection and adjustment support arm 2. The lower end of the inspection and adjustment support arm 2 is installed on the upper end of an inspection and adjustment support base 3. The inspection and adjustment support base 3 is installed on an inspection support frame 4 by fixing bolts. The lower end of the inspection support frame 4 is installed on a mobile support platform 5. The inspection and acquisition device 1 includes an ultrasonic flaw detection probe 11, which is installed on an acquisition support housing 13 by a probe mounting base 12. A visual inspection camera 14 is provided on one side of the ultrasonic flaw detection probe 11, which is installed on the probe mounting base 12 by a camera mounting base 15. The acquisition support housing 13 is installed on the upper end of the inspection and adjustment support arm 2 by fixing bolts.
[0020] Example 2
[0021] like Figures 1-6 As shown, an automatic wind turbine blade inspection device includes: an inspection and acquisition device 1, which is installed on the upper end of an inspection and adjustment support arm 2; the lower end of the inspection and adjustment support arm 2 is installed on the upper end of an inspection and adjustment support base 3; the inspection and adjustment support base 3 is installed on an inspection support frame 4 by fixing bolts; the lower end of the inspection support frame 4 is installed on a movable support platform 5; the inspection and adjustment support arm 2 includes an upper rotating support base 21; one side of the upper rotating support base 21 is installed on the output end of an adjustment arm I22; the housing of the adjustment arm I22 is installed on the output end of an adjustment arm II23; and the housing of the adjustment arm II23 is installed on the inspection and adjustment support base 3.
[0022] Example 3
[0023] like Figures 1-6As shown, an automatic wind turbine blade detection device includes: a detection and acquisition device 1, which is installed on the upper end of a detection and adjustment support arm 2. The lower end of the detection and adjustment support arm 2 is installed on the upper end of a detection and adjustment support base 3. The detection and adjustment support base 3 is installed on a detection support frame 4 by fixing bolts. The lower end of the detection support frame 4 is installed on a movable support platform 5. The detection and adjustment support base 3 includes a position adjustment arm 31 and an angle adjustment arm 32. The housing of the position adjustment arm 31 is installed on the output end of the angle adjustment arm 32, and the housing of the angle adjustment arm 32 is installed on an adjustment support block 33.
[0024] Example 4
[0025] like Figures 1-6 As shown, an automatic wind turbine blade inspection device includes: a detection and acquisition device 1, which is installed on the upper end of a detection and adjustment support arm 2. The lower end of the detection and adjustment support arm 2 is installed on the upper end of a detection and adjustment support base 3. The detection and adjustment support base 3 is installed on a detection support frame 4 by fixing bolts. The lower end of the detection support frame 4 is installed on a movable support platform 5. The detection support frame 4 includes an adjustment frame mounting base 41. The upper end of the adjustment frame mounting base 41 is provided with a mounting and fixing plate 42. The lower end of the adjustment frame mounting base 41 is provided with an upgrading support rod 43. The lower end of the upgrading support rod 43 is inserted into a lifting support sleeve 44. The upgrading support rod 43 is provided with several adjustment and limiting holes 45. The lifting support sleeve 44 is provided with several locking support screw holes on one side, and locking support nuts 46 are provided in the locking support screw holes.
[0026] Example 5
[0027] like Figures 1-6 As shown, an automatic wind turbine blade inspection device includes: an inspection and acquisition device 1, which is installed on the upper end of an inspection and adjustment support arm 2. The lower end of the inspection and adjustment support arm 2 is installed on the upper end of an inspection and adjustment support base 3. The inspection and adjustment support base 3 is installed on an inspection support frame 4 by fixing bolts. The lower end of the inspection support frame 4 is installed on a movable support platform 5. The movable support platform 5 includes a bottom support plate 51. The bottom support plate 51 is provided with bracket mounting holes 57. The lower end of the bottom support plate 51 is provided with a plurality of movable support rollers 52. The movable support rollers 52 are installed on the bottom support plate 51 by roller mounting seats 53.
[0028] Example 6
[0029] like Figures 1-6As shown, an automatic wind turbine blade detection device includes: a detection and acquisition device 1, which is installed on the upper end of a detection and adjustment support arm 2. The lower end of the detection and adjustment support arm 2 is installed on the upper end of a detection and adjustment support base 3. The detection and adjustment support base 3 is installed on a detection support frame 4 by fixing bolts. The lower end of the detection support frame 4 is installed on a movable support platform 5. A lifting support pad 54 is provided on one side of the movable support roller 52. A lifting support screw 55 is provided in the middle of the upper end of the lifting support pad 54. The upper end of the lifting support screw 55 is installed in a screw hole on a lifting support block 56. The lifting support block 56 is fixedly installed on a bottom support plate 51.
[0030] The detection and acquisition device 1 of this utility model is installed on the upper end of the detection and adjustment support arm 2. The lower end of the detection and adjustment support arm 2 is installed on the upper end of the detection and adjustment support seat 3. The detection and adjustment support seat 3 is installed on the detection support frame 4 by fixing bolts. The lower end of the detection support frame 4 is installed on the mobile support platform 5. It can not only realize large-scale automatic detection of wind turbine blades, but also operate flexibly according to different environments. At the same time, it adopts multiple detection methods to further ensure product quality.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic wind turbine blade inspection device, comprising: Detection and collection device (1), the detection and collection device (1) is installed on the upper end of the detection adjusting support arm (2), characterized in that: the lower end of the detection adjusting support arm (2) is installed on the upper end of the detection adjusting support seat (3), the detection adjusting support seat (3) is installed on the detection support frame (4) through the fixing bolt, the lower end of the detection support frame (4) is installed on the mobile support platform (5), the detection and collection device (1) comprises an ultrasonic flaw detection probe (11), the ultrasonic flaw detection probe (11) is installed on the collection support shell (13) through the probe mounting seat (12), one side of the ultrasonic flaw detection probe (11) is provided with a visual detection camera (14), the visual detection camera (14) is installed on the probe mounting seat (12) through the camera mounting seat (15), the collection support shell (13) is installed on the upper end of the detection adjusting support arm (2) through the fixing bolt, the detection adjusting support arm (2) comprises an upper rotary support seat (21), one side of the upper rotary support seat (21) is installed on the output end of the adjusting arm I (22), the shell of the adjusting arm I (22) is installed on the output end of the adjusting arm II (23), and the shell of the adjusting arm II (23) is installed on the detection adjusting support seat (3).
2. The automatic detection device for wind power blade according to claim 1, characterized in that: The detection adjusting support seat (3) comprises a position adjusting arm (31) and an angle adjusting arm (32), the shell of the position adjusting arm (31) is installed on the output end of the angle adjusting arm (32), and the shell of the angle adjusting arm (32) is installed on the adjusting support block (33).
3. The automatic detection device for wind power blade according to claim 1, characterized in that: The detection support frame (4) comprises an adjusting frame mounting seat (41), the upper end of the adjusting frame mounting seat (41) is provided with a mounting fixed plate (42), the lower end of the adjusting frame mounting seat (41) is provided with an upgrading support rod (43), and the lower end of the upgrading support rod (43) is inserted into the lifting support sleeve (44).
4. The automatic detection device for wind power blade according to claim 3, characterized in that: A plurality of adjusting limiting holes (45) are arranged on the upgrading support rod (43), a plurality of locking support screw holes are arranged on one side of the lifting support sleeve (44), and a locking support nut (46) is arranged in the locking support screw hole.
5. The automatic detection device for wind power blade according to claim 1, characterized in that: The mobile support platform (5) comprises a bottom support plate (51), the bottom support plate (51) is provided with a support mounting hole (57), and the lower end of the bottom support plate (51) is provided with a plurality of mobile support rollers (52).
6. The automatic detection device for wind power blade according to claim 5, characterized in that: One side of the mobile support roller (52) is provided with a lifting support backing plate (54), the upper end of the lifting support backing plate (54) is provided with a lifting support screw rod (55), the upper end of the lifting support screw rod (55) is installed in the screw hole of the lifting support block (56), and the lifting support block (56) is fixedly installed on the bottom support plate (51).