Winding equipment for winding protection of enameled wire in inductor processing

By introducing a design that integrates an arc plate with a fixed plate and a servo motor with a guide groove into the winding equipment, the problem of loosening during the winding of enameled wire was solved, achieving a stable and efficient winding process.

CN224082319UActive Publication Date: 2026-04-03DONGGUAN QILIXIN ELECTRONIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing enameled wire winding equipment is prone to causing the enameled wire to loosen during the winding process, lacking an effective protective structure.

Method used

A winding device comprising a support plate, a connecting plate, an L-shaped plate, a guide roller, and an arc-shaped plate was designed. By having the arc-shaped plate fit against the fixed plate, combined with the design of a servo motor and a guide groove, the enameled wire is ensured not to come loose during the winding process, and the sliding stability is improved.

Benefits of technology

It effectively prevents the enameled wire from coming loose during the winding process, improves the convenience and stability of winding, and ensures the smooth progress of the enameled wire winding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding device for enameled wire winding protection in inductor processing, and relates to the technical field of inductor processing. The device comprises two supporting plates, a connecting plate is fixedly matched between the upper ends of the two supporting plates, one side of the connecting plate is in sliding fit with an L-shaped plate, one end of the L-shaped plate is rotationally matched with a guide roller, the bottom of the connecting plate is rotationally matched with a rotating rod, and two fixing discs are fixedly matched on the peripheral side of the rotating rod. The square-shaped plate is arranged in the supporting plate in a sliding fit mode, and an arc-shaped plate is fixedly arranged on the upper side of the square-shaped plate in a matched mode. According to the utility model, through the arrangement of the arc-shaped plate, the arc-shaped plate slides towards the direction of the fixed disc under the action of the square-shaped plate, and the inner side wall of the arc-shaped plate is attached to the outer side wall of the fixed disc, so that the phenomenon that an enameled wire body is loosened during winding is reduced, and the winding process of the enameled wire body is more convenient.
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Description

Technical Field

[0001] The utility model belongs to the field of inductor processing, and specifically relates to a winding device for protecting enameled wire winding in inductor processing. Background Art

[0002] An enameled wire winding device is a device used for winding and storing enameled wire. Enameled wire is a main variety of winding wire, which consists of a conductor and an insulating layer. After the bare wire is annealed and softened, it is coated with paint and baked multiple times.

[0003] The patent application with the publication number CN221777289U discloses a winding device for enameled wire. Paragraph 0027 of its specification discloses that: start the sliding motor to rotate, the sliding motor can drive the screw rod to rotate, the screw rod can drive the slider to slide along the chute direction, and the slider can drive the wire guide wheel to slide reciprocally, so as to achieve the purpose of guiding the circuit.

[0004] However, in actual use, it is necessary to wind the enameled wire body through a rotating wheel. Since there is no protective structure between the two rotating disks, it is easy to cause the enameled wire to fall off between the two rotating disks after winding, and then it is easy to cause the phenomenon that the wound enameled wire becomes loose.

[0005] Therefore, a winding device for protecting enameled wire winding in inductor processing is proposed to solve the above drawbacks. Content of the Utility Model

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a winding device for protecting enameled wire winding in inductor processing.

[0007] To solve the above technical problem, the basic concept of the technical solution adopted by the utility model is:

[0008] A winding device for protecting enameled wire winding in inductor processing includes two support plates. A connecting plate is fixedly fitted between the upper ends of the two support plates. An L-shaped plate is slidably fitted on one side of the connecting plate. A guide roller is rotatably fitted at one end of the L-shaped plate. A rotating rod is rotatably fitted at the bottom of the connecting plate. Two fixed disks are fixedly fitted on the periphery of the rotating rod.

[0009] A "mouth"-shaped plate slidably fitted inside the support plate. An arc-shaped plate is fixedly fitted on the upper side of the "mouth"-shaped plate. The inner side wall of the arc-shaped plate is fitted with the outer side wall of the fixed disk.

[0010] Optionally, two first fixing blocks are fixedly fitted on the upper side of the connecting plate. A first through hole is formed on one side of each first fixing block. A first threaded rod is rotatably fitted between the two first through holes. A first servo motor is fixedly fitted on one side of one of the first fixing blocks. One end of the first threaded rod is fixedly fitted on the output end of the first servo motor.

[0011] Optionally, a first guiding groove is formed on one side of the connecting plate. The L-shaped plate is slidably fitted inside the first guiding groove. A threaded hole is formed at the first end of the L-shaped plate. The threaded hole is in threaded fit with the first threaded rod.

[0012] Optionally, a groove and two second through holes communicating with the groove are formed at the second end of the L-shaped plate. The guiding roller is rotatably fitted inside the second through holes and the groove.

[0013] Optionally, two support columns are fixedly fitted at the bottom of the connecting plate. A third through hole is formed on one side of each support column. One end of the rotating rod is rotatably fitted inside the third through hole. A second servo motor is fixedly fitted on one side of one of the support columns. One end of the rotating rod is fixedly fitted on the output end of the second servo motor.

[0014] Optionally, a first guiding groove is formed on one side of the support plate. The square-shaped plate is slidably fitted inside the first guiding groove.

[0015] Optionally, multiple guiding plates are fixedly fitted on the upper side of the square-shaped plate. A second threaded rod is fixedly fitted on the upper side of the guiding plate. The upper end of the second threaded rod is fixedly fitted with a positioning disc. A nut is in threaded fit with the second threaded rod. Second fixing blocks are fixedly fitted on both sides of the support plate. A fourth through hole is formed on one side of each second fixing block. The second threaded rod is located inside the fourth through hole.

[0016] Optionally, a bottom plate is fixedly fitted at the lower end of the support plate. Two support feet are fixedly fitted at the bottom of the bottom plate.

[0017] After adopting the above technical solutions, the present utility model has the following beneficial effects compared with the prior art. Of course, any product implementing the present utility model does not necessarily need to achieve all the advantages described below simultaneously:

[0018] The provided arc-shaped plate enables the arc-shaped plate to slide towards the fixed disc under the action of the square-shaped plate, and the inner side wall of the arc-shaped plate is fitted against the outer side wall of the fixed disc, reducing the phenomenon of loosening of the enameled wire body during winding, making the winding process of the enameled wire body more convenient;

[0019] A second guiding groove is provided, so that the "mouth"-shaped plate slides inside the second guiding groove under the action of the guiding plate, and the sliding direction of the "mouth"-shaped plate is guided by the second guiding groove, reducing the problem that the "mouth"-shaped plate tilts during sliding and improving the stability of the "mouth"-shaped plate during sliding.

[0020] The following further describes in detail the specific embodiments of the present invention with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The following drawings in the description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts. In the drawings:

[0022] Figure 1 is a schematic three-dimensional structure diagram of an embodiment of the present invention;

[0023] Figure 2 is a schematic bottom view structure diagram of an embodiment of the present invention;

[0024] Figure 3 is a schematic structure diagram of an arc-shaped plate of an embodiment of the present invention;

[0025] Figure 4 is a schematic structure diagram of a guiding plate of an embodiment of the present invention.

[0026] In the drawings, the list of components represented by each reference numeral is as follows:

[0027] Bottom plate 100, support feet 101, support plate 102, connecting plate 103, first guiding groove 104, first fixing block 105, first through hole 106, first threaded rod 107, L-shaped plate 108, threaded hole 109, groove 110, second through hole 111, guiding roller 112, support column 113, third through hole 114, rotating rod 115, fixed disk 116, second guiding groove 117, "mouth"-shaped plate 118, arc-shaped plate 119, guiding plate 120, second fixing block 121, fourth through hole 122, second threaded rod 123, positioning disk 124, nut 125.

[0028] It should be noted that these drawings and the textual description are not intended to limit the scope of the concept of the present invention in any way, but to illustrate the concept of the present invention to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0029] The present invention will now be further described in detail with reference to the drawings.

[0030] Please refer to Figure 1-4As shown, in this embodiment, a winding device for protecting enameled wire winding in inductor processing is provided, including two support plates 102. A connecting plate 103 is fixedly fitted between the upper ends of the two support plates 102. An L-shaped plate 108 is slidably fitted on one side of the connecting plate 103. A guiding roller 112 is rotatably fitted at one end of the L-shaped plate 108. A rotating rod 115 is rotatably fitted at the bottom of the connecting plate 103. Two fixed disks 116 are fixedly fitted on the circumferential side of the rotating rod 115;

[0031] An "open" - shaped plate 118 slidably fitted inside the support plate 102. An arc - shaped plate 119 is fixedly fitted on the upper side of the "open" - shaped plate 118. The inner side wall of the arc - shaped plate 119 is fitted with the outer side wall of the fixed disk 116.

[0032] Working principle:

[0033] First, wind the enameled wire body around the circumferential side of the rotating rod 115, and perform the winding process of the enameled wire body through the rotating rod 115. After the enameled wire body is wound up, then slide the "open" - shaped plate 118 upward. The "open" - shaped plate 118 slides inside the support plate 102. The "open" - shaped plate 118 drives the arc - shaped plate 119 to slide towards the fixed disk 116, and fits the inner side wall of the arc - shaped plate 119 against the outer side wall of the fixed disk 116, thus completing the winding of the enameled wire body.

[0034] The provided arc - shaped plate 119 enables the arc - shaped plate 119 to slide towards the fixed disk 116 under the action of the "open" - shaped plate 118, and fits the inner side wall of the arc - shaped plate 119 against the outer side wall of the fixed disk 116, reducing the phenomenon of the enameled wire body loosening during winding, making the winding process of the enameled wire body more convenient.

[0035] To make the sliding process of the "open" - shaped plate 118 on one side of the support plate 102 more stable in this embodiment, the following structure is improved as Figure 1-4As shown, in this embodiment, the upper side of the connecting plate 103 is fixedly fitted with two first fixing blocks 105. A first through hole 106 is provided on one side of each first fixing block 105. A first threaded rod 107 is rotatably fitted between the two first through holes 106. A first servo motor is fixedly fitted on one side of one of the first fixing blocks 105. One end of the first threaded rod 107 is fixedly fitted on the output end of the first servo motor. A first guide groove 104 is provided on one side of the connecting plate 103. An L-shaped plate 108 is slidably fitted inside the first guide groove 104. A threaded hole 109 is provided at the first end of the L-shaped plate 108, and the threaded hole 109 is threadedly fitted with the first threaded rod 107. A groove 110 and two second through holes 111 communicating with the groove 110 are provided at the second end of the L-shaped plate 108. A guide roller 112 is rotatably fitted inside the second through holes 111 and the groove 110. Two support columns 113 are fixedly fitted at the bottom of the connecting plate 103. A third through hole 114 is provided on one side of each support column 113. One end of a rotating rod 115 is rotatably fitted... Inside the third through hole 114, a second servo motor is fixedly fitted to one side of one of the support columns 113, and one end of the rotating rod 115 is fixedly fitted to the output end of the second servo motor. A second guide groove 117 is provided on one side of the support plate 102. The U-shaped plate 118 includes: two first plates, and two second plates fixedly fitted between the two first plates. The second plates are located inside the second guide groove 117. Multiple guide plates 120 are fixedly fitted to the upper side of the U-shaped plate 118. A second threaded rod 123 is fixedly fitted to the upper side of the support plate 102. A positioning plate 124 is fixedly fitted to the upper end of the second threaded rod 123. A nut 125 is threaded onto the second threaded rod 123. A second fixing block 121 is fixedly fitted to both sides of the support plate 102. A fourth through hole 122 is opened on one side of the second fixing block 121. The second threaded rod 123 is located inside the fourth through hole 122. A base plate 100 is fixedly fitted to the lower end of the support plate 102. Two support feet 101 are fixedly fitted to the bottom of the base plate 100.

[0036] In this embodiment, the enameled wire body is first wound by rotating rod 115, and then nut 125 is rotated. Nut 125 drives second threaded rod 123 to slide upward inside fourth through hole 122. Second threaded rod 123 drives "U" shaped plate 118 to slide inside second guide groove 117 through guide plate 120. "U" shaped plate 118 drives arc plate 119 to slide towards fixed plate 116, and the inner side wall of arc plate 119 is attached to the outer side wall of fixed plate 116, reducing the problem of enameled wire body loosening during winding.

[0037] A second guiding groove 117 is provided, so that the "mouth"-shaped plate 118 slides inside the second guiding groove 117 under the action of the guiding plate 120, and the second guiding groove 117 guides the sliding direction of the "mouth"-shaped plate 118, reducing the problem that the "mouth"-shaped plate 118 tilts during sliding and improving the stability of the "mouth"-shaped plate 118 during sliding.

[0038] The present utility model is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present utility model, as long as they have the same or similar technical solutions as the present utility model, fall within the protection scope of the present utility model. The technologies, shapes, and structures not detailedly described in the present utility model are all well-known technologies.

Claims

1. A winding apparatus for winding a winding protection of an inductor processed enameled wire, characterized by, Include: Two support plates (102), two said support plate (102) upper end fixedly connected with the connecting plate (103), one side of the connecting plate (103) slidingly connected with the L-shaped plate (108), one end of the L-shaped plate (108) rotatably connected with the guide roller (112), the bottom of the connecting plate (103) rotatably connected with the rotating rod (115), the rotating rod (115) is fixedly connected with two fixed disc (116) on the side; The "mouth” shaped plate (118) slidingly connected inside the support plate (102), the upper side of the "mouth” shaped plate (118) is fixedly connected with the arc plate (119), the inner side wall of the arc plate (119) is matched with the outer side wall of the fixed disc (116).

2. The winding apparatus for winding the enameled wire for the inductor manufactured according to claim 1, wherein The upper side of the connecting plate (103) is fixedly connected with two first fixed blocks (105), one side of the first fixed block (105) is provided with a first through hole (106), two said first through hole (106) is rotatably connected with the first threaded rod (107), one side of one of said first fixed block (105) is fixedly connected with the first servo motor, one end of the first threaded rod (107) is fixedly connected on the output end of the first servo motor.

3. The winding apparatus for winding a coil of an inductor processed enameled wire according to claim 2, wherein One side of the connecting plate (103) is provided with a first guide slot (104), the L-shaped plate (108) is slidingly connected inside the first guide slot (104), the first end of the L-shaped plate (108) is provided with a threaded hole (109), the threaded hole (109) is threadedly connected with the first threaded rod (107).

4. The winding apparatus for winding the enameled wire for the inductor processing of claim 1, wherein The second end of the L-shaped plate (108) is provided with a groove (110), two second through holes (111) communicated with the groove (110), the guide roller (112) is rotatably connected inside the second through hole (111), the groove (110).

5. The winding apparatus for winding the enameled wire for the inductor processing of claim 1, wherein The bottom of the connecting plate (103) is fixedly connected with two support columns (113), one side of the support column (113) is provided with a third through hole (114), one end of the rotating rod (115) is rotatably connected inside the third through hole (114), one side of one of said support column (113) is fixedly connected with the second servo motor, one end of the rotating rod (115) is fixedly connected on the output end of the second servo motor.

6. The winding apparatus for winding the enameled wire for the inductor processing of claim 1, wherein One side of the support plate (102) is provided with a second guide slot (117), the "mouth” shaped plate (118) is slidingly connected inside the second guide slot (117).

7. The winding apparatus for winding the enameled wire for the inductor processing of claim 1, wherein The upper side of the "mouth" shaped plate (118) is fixedly connected with a plurality of guide plates (120), the upper side of the guide plate (120) is fixedly connected with a second threaded rod (123), the upper end of the second threaded rod (123) is fixedly connected with a positioning disc (124), the second threaded rod (123) is threadedly connected with a nut (125), both sides of the support plate (102) are fixedly connected with a second fixed block (121), one side of the second fixed block (121) is provided with a fourth through hole (122), and the second threaded rod (123) is located in the fourth through hole (122).

8. The winding apparatus for winding the wire of the inductor processed with the wire coating according to claim 1, wherein The lower end of the support plate (102) is fixedly connected with a bottom plate (100), and the bottom of the bottom plate (100) is fixedly connected with two supporting legs (101).

Citation Information

Patent Citations

  • Winding device for enameled wire

    CN221777289U