Track self-cleaning pressurizing spraying mechanism

Abstract

The utility model provides a track self-cleaning pressurizing spraying mechanism which is characterized in that fixing clamps are distributed on at least one side of the upstream or the downstream of a mounting rod, a vertical rod pressurizing spraying pipe is arranged on the mounting rod through the fixing clamps, spraying heads are distributed on the vertical rod pressurizing spraying pipe, a water inlet hose is connected with the vertical rod pressurizing spraying pipe, and a water outlet hose is connected with the vertical rod pressurizing spraying pipe. And the mounting rod is connected with the vertical rod pressurizing spray pipe. The spraying mechanism is driven by a self-cleaning track mechanism, vertical rod pressurizing spraying arrangement is adopted, the vertical rod pressurizing spraying arrangement is beneficial to being matched with a horizontal track distribution mode, so that the track arrangement is beneficial to being optimized, the effect of gravity can be fully utilized through the arrangement of the vertical rod pressurizing spraying mechanism, the spraying pressure of a spraying head is increased, and the running cost of equipment is reduced; by optimizing the arrangement of the spraying head, effective cleaning of the cleaning part is achieved, full coverage of the cleaning part is guaranteed, no dead angle is left, and meanwhile the energy-saving and water-saving effects are achieved; under the control that the PLC is matched with the three-way valve and the booster pump, spraying cleaning with the water pressure and the water quantity adjusted is achieved.

Description

Technical Field

[0001] This utility model belongs to the field of spray cleaning technology, and in particular relates to a pressurized spray mechanism for track self-cleaning. Background Technology

[0002] Currently, among all cleaning methods, spray cleaning is the most efficient and consistent in its effectiveness. In production and daily life, many things require cleaning, and the types and stages of cleaning are numerous, such as removing oil stains, dust, and surface rust. Common manual cleaning methods are slow and costly. Spray cleaning, however, can clean workpieces in batches, with consistent results, strong controllability, and low cost. Therefore, spray cleaning is increasingly widely used in various industries, especially high-pressure or pressurized spray cleaning, which is convenient to operate and provides excellent cleaning results. For cleaning large batches of workpieces, it can improve the working environment and enhance cleaning quality. However, if the spray cleaning device is a fixed structure, it requires laying spray pipes throughout the entire cleaning surface, wasting materials and complicating the cleaning system. Moreover, when cleaning components at a certain depth, unidirectional cleaning requires increased cleaning pressure, resulting in inconsistent effects and low efficiency. Utility Model Content

[0003] This invention provides a self-cleaning pressurized spray mechanism for tracks, which can effectively solve the above-mentioned problems.

[0004] This utility model is implemented as follows:

[0005] A self-cleaning pressurized spray mechanism for tracks includes a mounting rod, a fixing clamp, a vertical pressurized spray pipe, spray heads, and a water inlet hose. The fixing clamp is distributed on the upstream or downstream side of the mounting rod. The vertical pressurized spray pipe is fixed to at least one side of the mounting rod upstream or downstream via the fixing clamp. The spray heads are distributed on both sides of the spray pipe. The water inlet hose is connected to the vertical pressurized spray pipe.

[0006] As a further improvement, the water inlet hose is connected to a booster pump, which is equipped with a PLC controller. The PLC controller coordinates and controls the booster pump to achieve spray cleaning with adjustable water pressure and volume.

[0007] As a further improvement, the vertical rod pressurized spray pipe is fixedly clamped to the upstream or downstream side of the mounting rod, and the water inlet hose is connected to the single-sided vertical rod pressurized spray pipe.

[0008] As a further improvement, the vertical booster spray pipe is a "U" shaped pipe, with the vertical rods of the "U" shaped pipe located on the upstream and downstream sides respectively. The open end of the "U" shaped pipe is located at the upper end, and one end is connected to the water inlet hose, while the other end is sealed.

[0009] As a further improvement, the vertical rod pressurized spray pipe is fixedly clamped to the upstream and downstream sides of the mounting rod, and the water inlet hose can be connected to the two vertical rod pressurized spray pipes with a three-way regulating valve.

[0010] As a further improvement, the three-way regulating valve is a solenoid valve, which is connected to the PLC controller.

[0011] As a further improvement, the vertical booster spray pipe is a "∩" shaped pipe, with the open end of the "∩" shaped pipe located at the lower end, the bottom opening sealed, and a three-way regulating valve connected to the middle of the top end and connected to the water inlet hose.

[0012] As a further improvement, the spray heads are evenly distributed on the pressurized spray pipes on both sides of the vertical rods, with a distribution spacing of not less than 20cm and not more than 40cm, and the distance between the spray heads and the parts to be cleaned is 10-20cm.

[0013] As a further improvement, the water supply pressure of the inlet hose is 0.3Mpa-0.6Mpa, and the orifice diameter of the spray head is 2.5-4mm, with a spray angle of 90°-130°.

[0014] As a further improvement, the water inlet hose is equipped with a tank chain, and the water inlet hose is located inside the tank chain.

[0015] The beneficial effects of this utility model are as follows: The spraying mechanism is driven by a self-cleaning track mechanism and adopts a vertical rod pressurized spraying setup, which is conducive to cooperating with the horizontal track distribution, thereby optimizing the track setup. The vertical rod pressurized spraying mechanism can make full use of gravity to increase the spray pressure of the spray head and reduce the operating cost of the equipment; and by optimizing the spray head setup, it can effectively clean the cleaning components, ensuring full coverage of the cleaning components without leaving any dead corners, while achieving energy and water saving effects; under the control of the PLC controller in conjunction with the three-way valve and the booster pump, it can realize spray cleaning with adjustable water pressure and water volume. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained from these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of a self-cleaning pressurized spray mechanism for tracks according to this utility model;

[0018] Figure 2This is another structural schematic diagram provided by an embodiment of a self-cleaning pressurized spray mechanism for tracks according to this utility model;

[0019] Figure 3 This is another structural schematic diagram provided by an embodiment of a self-cleaning pressurized spray mechanism for tracks according to this utility model;

[0020] Figure 4 This is a schematic diagram of the vertical rod pressurized spray pipe provided in an embodiment of a self-cleaning pressurized spray mechanism for tracks according to this utility model;

[0021] Figure 5 This is another structural schematic diagram of the vertical rod pressurized spray pipe provided in an embodiment of a self-cleaning pressurized spray mechanism for tracks according to this utility model;

[0022] Figure 6 This is a schematic diagram of the vertical rod pressurized spray pipe provided in an embodiment of a self-cleaning pressurized spray mechanism for tracks according to this utility model.

[0023] Figure label:

[0024] Mounting rod 1; fixing clip 2; vertical rod pressurized spray pipe 3; spray head 4; water inlet hose 5; three-way regulating valve 51; tank chain 52. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model. Therefore, the following detailed description of the embodiments of this utility model provided in the accompanying drawings is not intended to limit the scope of the claimed utility model, but merely to represent selected embodiments of this utility model.

[0026] In the description of this utility model, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0027] In the description of this utility model, the terms "upper", "middle", "side", "side", "upper side", "end", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0028] Reference Figure 1-6 As shown, a self-cleaning pressurized spray mechanism for tracks includes a mounting rod 1, a fixing clamp 2, a vertical pressurized spray pipe 3, a spray head 4, and a water inlet hose 5. The fixing clamp 2 is distributed on the upstream or downstream side of the mounting rod 1. The vertical pressurized spray pipe 3 is located on at least one side upstream or downstream of the mounting rod 1 through the fixing clamp 2. The water inlet hose 5 is connected to the spray pipe 3. The mounting rod 1 and the spray pipe 3 are pressurized vertically.

[0029] This application innovatively employs a vertical pressurization setting of the vertical booster spray pipe 3, distributed front and rear, which, in conjunction with the upper and lower rails, allows the spray mechanism to perform back-and-forth cleaning with only one side of the rail. This eliminates the need for spray pipes and heads distributed throughout the cleaning components, or for horizontally distributed spray pipes to work with vertical rails, which require power-driven rails on both sides for movement, or a screw-driven structure, which is prone to deformation and failure. Furthermore, the vertical booster spray pipe of this application can utilize gravity to increase the water pressure of the spray head 4, saving on the capacity of the pressurization equipment and reducing operating costs.

[0030] When in use, depending on the self-cleaning needs of the equipment, if only one unit needs cleaning, the vertical bar pressurized spray pipe 3 of the pressurized spray mechanism can be set on one side; if two adjacent units need cleaning, the pressurized spray mechanism can be set between the two units, with vertical bar pressurized spray pipes 3 set on both sides, thereby achieving bidirectional and bi-directional synchronous cleaning and improving cleaning efficiency.

[0031] Furthermore, the water inlet hose 5 is connected to a booster pump, which is equipped with a PLC controller. The PLC controller coordinates and controls the booster pump to achieve spray cleaning with adjustable water pressure and volume. The booster pump is dynamically frequency-controlled to adjust the water pressure, and the spray head 4 is controlled to achieve spray cleaning with adjustable water pressure and volume.

[0032] Furthermore, the vertical rod pressurized spray pipe is fixedly clamped to the upstream or downstream side of the mounting rod, and the water inlet hose is connected to the single-sided vertical rod pressurized spray pipe.

[0033] If cleaning is required on only one side, a pressurized spray mechanism is installed on the upstream or downstream side of the equipment to be cleaned, and a vertical pressurized spray pipe is installed on one side with a spray head to achieve self-cleaning.

[0034] Furthermore, the vertical pressurized spray pipe is a "U"-shaped pipe, with the vertical rods of the "U"-shaped pipe located on the upstream and downstream sides respectively. The open end of the "U"-shaped pipe is located at the upper end, and one end is connected to the water inlet hose, while the other end is sealed.

[0035] For vertical booster spray pipe 3 with a short length, a form with water inlet at one end and plug at the other end can be adopted. The structure is simple. Water flows from top to bottom into the vertical booster spray pipe 3 connected to the nozzle on one side, and from bottom to top into the reverse vertical booster spray pipe 3 on the other side.

[0036] Furthermore, the vertical rod pressurized spray pipe is fixedly clamped to the upstream and downstream sides of the mounting rod, and the water inlet hose can be connected to the two vertical rod pressurized spray pipes with a three-way regulating valve.

[0037] It can achieve rapid water injection of the vertical rod pressurized spray pipe 3 and ensure the balance of both sides of the mounting rod 1, avoiding the impact or damage to the track mechanism caused by the instantaneous impact force on one side.

[0038] The three-way regulating valve 51 can adjust the pressure of the two vertical rod booster spray pipes 3, thereby adjusting the different cleaning pressures of the front and rear vertical rod booster spray pipes 3 according to the different degrees of dirt on the front and rear cleaning components, and improving the cleaning effect. If the water pressure provided by the booster equipment is constant, especially if the frequency of the booster equipment is fixed, but the degree of dirt on the cleaning components changes and requires greater pressure to clean, the cleaning pressure on one side can be increased first to complete the cleaning.

[0039] Furthermore, the three-way regulating valve 51 is a solenoid valve, which is connected to a PLC controller. The solenoid valve, through the PLC controller settings, allows for the creation of cleaning programs tailored to different levels of dirt, thus enhancing the intelligence of the cleaning process.

[0040] Furthermore, the vertical booster spray pipe 3 is a "∩" shaped pipe, with the open end of the "∩" shaped pipe located at the lower end, the bottom opening sealed, and a three-way regulating valve connected to the middle of the top end and connected to the water inlet hose 5.

[0041] Furthermore, the spray heads 4 are distributed on the pressurized spray pipes 3 on both sides of the vertical rods, and the distribution spacing is not less than 20cm and not more than 40cm. The distance between the spray heads 4 and the parts to be cleaned is 10-20cm.

[0042] This spacing distribution saves manufacturing costs while ensuring cleaning effectiveness.

[0043] Furthermore, the water supply pressure of the inlet hose 5 is 0.3Mpa-0.6Mpa, and the orifice diameter of the spray head 4 is 2.5-4mm, and the spray angle is 90°-130°.

[0044] The distribution of pressure, aperture, and angle allows for full coverage of spray cleaning, ensuring no blind spots in the cleaning process.

[0045] Furthermore, the nozzle 4 has an orifice diameter of 3mm and a spray angle of 110°.

[0046] Furthermore, the water inlet hose 5 is provided with a tank chain 52, and the water inlet hose 5 is located inside the tank chain 52.

[0047] This facilitates the movement of the water inlet hose 5 in conjunction with the track mechanism, and the solenoid valve's wires can also be installed inside the tank chain 52.

[0048] The above description is merely a preferred embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A pressurized spray mechanism for track self-cleaning, characterized in that, The device includes an installation rod, a fixing clamp, a vertical rod pressurized spray pipe, spray heads, and a water inlet hose. The fixing clamp is located on the upstream or downstream side of the installation rod. The vertical rod pressurized spray pipe is installed on at least one side of the installation rod, either upstream or downstream, via the fixing clamp. The spray heads are distributed on the vertical rod pressurized spray pipe, and the water inlet hose is connected to the vertical rod pressurized spray pipe.

2. The pressurized spray mechanism for track self-cleaning according to claim 1, characterized in that, The water inlet hose is connected to a booster pump, which is equipped with a PLC controller. The PLC coordinates and controls the booster pump to achieve spray cleaning with adjustable water pressure and volume.

3. The pressurized spray mechanism for track self-cleaning according to claim 1, characterized in that, The vertical rod pressurized spray pipe is fixedly clamped to the upstream or downstream side of the mounting rod, and the water inlet hose is connected to the single-sided vertical rod pressurized spray pipe.

4. The pressurized spray mechanism for track self-cleaning according to claim 1, characterized in that, The vertical booster spray pipe is a "U" shaped pipe, with the vertical rods of the "U" shaped pipe located on the upstream and downstream sides respectively. The open end of the "U" shaped pipe is located at the upper end, and one end is connected to the water inlet hose, while the other end is sealed.

5. The self-cleaning pressurized spray mechanism for tracks according to claim 3, characterized in that, The vertical rod pressurized spray pipe is fixedly clamped to the upstream and downstream sides of the mounting rod, and the water inlet hose can be connected to the two vertical rod pressurized spray pipes with a three-way regulating valve.

6. The self-cleaning pressurized spray mechanism for tracks according to claim 5, characterized in that, The three-way regulating valve is a solenoid valve, and the solenoid valve is connected to the PLC controller.

7. The self-cleaning pressurized spray mechanism for tracks according to claim 3, characterized in that, The vertical booster spray pipe is a "∩" shaped pipe. The open end of the "∩" shaped pipe is located at the bottom, the bottom opening is sealed, and a three-way regulating valve is connected to the middle of the top and connected to the water inlet hose.

8. The self-cleaning pressurized spray mechanism for tracks according to claim 1, characterized in that, The spray heads are distributed on the pressurized spray pipes on both sides of the vertical rods, with a distribution spacing of not less than 20cm and not more than 40cm, and the distance between the spray head and the part to be cleaned is 10-20cm.

9. A pressurized spray mechanism for track self-cleaning according to claim 1, characterized in that, The water supply pressure of the inlet hose is 0.3Mpa-0.6Mpa, and the orifice diameter of the spray head is 2.5-4mm, with a spray angle of 90°-130°.

10. A pressurized spray mechanism for track self-cleaning according to claim 1, characterized in that, The water inlet hose is equipped with a tank chain, and the water inlet hose is located inside the tank chain.

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