Automatic unloading and sorting device for bagged materials

Abstract

The utility model discloses an automatic unloading and sorting device for bagged materials, which belongs to the field of unloading devices and comprises a hood, a feeding door arranged on one side face of the hood, a conveying guide rail arranged at the top end of the inner wall of the hood and extending out of the feeding door, a hoisting head arranged on the conveying guide rail, and a negative pressure air suction pipeline arranged at the top end of the hood. A separating screen assembly is arranged in the machine cover and below the conveying guide rail. A bag breaking cone is arranged above the separating screen assembly, is of a hollowed-out triangular cone structure with the tip facing upwards and is composed of a plurality of blades with the cutting edges facing outwards and a fixing base at the bottom. The discharging, sorting and dust collecting are integrated, the structure is compact, the efficiency is high, the problems that manual discharging is low in efficiency and certain safety risks exist are solved, and the production cost is reduced. Dust is prevented from being scattered in the air, and the environmental pollution problem and the operation environment of workers are improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of unloading device, concretely relates to a bagged material automatic unloading and sorting device. BACKGROUND

[0002] The bagged material of large woven bags (such as ton bags) is large in size and heavy in weight, so that the unloading operation faces many challenges. At present, the unloading of such materials mainly relies on artificial cutting and other bag breaking methods, which not only has high labor intensity, but also has low efficiency. After the material is unloaded, the mixed large-size sundries (such as wood blocks, stone blocks, etc.) need to be checked out one by one manually, and then transported to the crusher by the loader or manually, crushed to the particle size required by the production process, and then transported to the next process. This process is not only complicated, time-consuming and labor-intensive, but also the existing unloading and sorting device is mostly used in open-air operation mode, which leads to a large amount of dust scattering, seriously pollutes the surrounding environment, and threatens the air quality and the health of workers. In addition, the fine particles and noise generated in the crushing process also have an undeniable impact on the ecological environment and the physical and mental health of the workers.

[0003] Chinese patent publication No. CN214600249U, published on November 5, 2021, discloses a patent named a bagged material automatic unloading device, which includes a platform support, a hydraulic station, a bag turning clamp, a bag turning device support, an operation table, a swing screen, a ladder and a crusher. The bag turning device and the swing screen are both installed on the platform support, and the crusher receives the material from the swing screen. The operation table is provided on the platform. It has the advantages of automatically tipping the bagged material and separating the material and the bag, screening and picking up the large-size sundries in the material, crushing the sundries to the qualified size, and then conveying them to the next process. Although the device can realize bag breaking and sorting, the whole device is set on the platform support, which is an open-air operation and involves bag turning and dumping, and is easy to produce dust and pollute the environment. UTILITY MODEL CONTENT

[0004] The utility model provides a bagged material automatic unloading and sorting device, which solves the problems of low efficiency and safety risks in manual unloading by setting a bag breaking cone, provides a bag breaking piece with simple structure and suitable for mass production, and reduces production cost.

[0005] A further object of the utility model is to avoid dust scattering in the air by setting a machine cover and a negative pressure air suction pipeline, and to improve the environmental pollution problem and the operating environment of workers.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: a kind of automatic unloading and sorting device of bagged material, including machine cover, one side of machine cover is equipped with inlet door, transport guide rail is arranged in the top end of inner wall of machine cover and stretches into inlet door, hoist head is equipped on transport guide rail, machine cover top is equipped with negative pressure air suction pipeline, and machine cover is equipped with sorting screen subassembly below transport guide rail;Sorting screen subassembly is equipped with bag breaking cone above, bag breaking cone is hollow triangular pyramid structure with tip end upwards, is formed by the fixed seat of several blades with blade edge outward and bottom.

[0007] Preferably, the bag breaking cone is arranged on the fixed beam above the sorting screen subassembly. The fixed beam is arranged at the middle part of the cross section of the machine cover, and coincides with the symmetry axis of the cross section of the machine cover. The bag breaking cone is arranged at the middle part of the fixed beam. The fixed seat at the bottom end of the bag breaking cone is a triangular frame, and the bag breaking cone is a hollow triangular pyramid frame structure. The bag is cut by the bag breaking cone, and the material falls into the sorting screen. The reasonable layout of the bag breaking cone can accurately cut the bagged material, ensure the smooth falling of the material into the sorting screen, avoid the residue of the bag or the leakage of the material, improve the bag breaking efficiency and reliability, reduce manual intervention, and further reduce the safety risk. The bag breaking cone has a simple structure, is convenient for production, is suitable for mass production, and reduces the production cost.

[0008] Preferably, the sorting screen subassembly includes a sorting screen, the bottom of the sorting screen is provided with a mesh, and the side surface is provided with a vibrator. Different sizes of meshes can be configured according to the production process requirements. The large particle materials are discharged through the screen outlet by the vibration function of the vibrator, and then are transferred to the designated place by a loader. The vibration function of the vibrator can efficiently separate the large particle and small particle materials, improve the sorting precision and efficiency. Different sizes of meshes can be configured according to different production process requirements, enhance the versatility and flexibility of the device, and meet the sorting requirements of various materials.

[0009] Preferably, the machine cover is provided with a screen outlet at the outlet of the sorting screen, and the bottom of the screen outlet is provided with a discharge plate. The design of the screen outlet and the discharge plate enables the smooth discharge of the large particle materials, avoids the accumulation or blockage of the materials, improves the efficiency and reliability of the material transfer, and reduces the risk of dust leakage.

[0010] Preferably, the discharge plate is inclined downward, and the top end is connected with the outlet of the sorting screen. The inclined discharge plate can guide the large particle materials to be discharged smoothly, reduce the residence time of the materials at the outlet, further improve the material discharge efficiency, reduce the possibility of dust flying, and optimize the operation effect of the equipment.

[0011] Preferably, the sorting screen is provided with an outlet hopper below, the outlet hopper is open at both upper and lower ends, and the upper end opening covers the bottom surface of the sorting screen. Small particle materials fall into the hopper through the mesh and the outlet hopper, and then the hopper placed on the pallet is transported to the designated place by the forklift. During the unloading and vibrating screening process, a certain amount of dust is generated, which is sucked into the external dust collector for collection and treatment through the negative pressure suction pipeline. The design of the outlet hopper can effectively collect small particle materials, prevent the materials from scattering, ensure the smooth falling of the materials into the hopper, improve the material collection efficiency, reduce material waste, and reduce production cost.

[0012] Preferably, the lower end opening of the outlet hopper is smaller than the upper end opening, and the hopper is arranged below the outlet hopper. The structural design of the outlet hopper helps to concentrate the collection of materials, avoids the scattering of materials during the discharging process, further improves the material collection efficiency, reduces dust leakage, and reduces the risk of environmental pollution.

[0013] Preferably, the hopper is placed on the pallet at the bottom end of the cover, and the cover is provided with a discharge door at the front of the hopper. The cover is a rectangular sealed cover. The sealed cover and the pallet design can effectively prevent dust leakage, improve the working environment, and reduce environmental pollution. At the same time, the reasonable layout of the hopper and the setting of the discharge door facilitate the transportation and management of materials, and improve the production efficiency.

[0014] Preferably, one end of the transportation guide rail is fixed to the platform through a support column, and the top end of the lifting head is installed on the transportation guide rail through a plurality of horizontal moving wheels. The cover and the support column are arranged on the platform. Two horizontal moving wheels are arranged on both sides of the transportation guide rail. The outer side of the horizontal moving wheel is provided with a fixed baffle. The design of the power source and the hook enables the lifting head to efficiently and stably lift the bagged material, reduces the cumbersome operation of manual carrying, further improves the unloading efficiency, and reduces the labor intensity and safety risk.

[0015] Preferably, the lifting head is provided with a power source below the horizontal moving wheel, and the power source is provided with a hook below. The power source is a driving motor, and the hook is used for hooking the bagged material below. The bagged material is lifted into the cover by the lifting head.

[0016] The utility model has the advantages that: the utility model fully considers the characteristics of materials, integrates unloading, sorting and dust collection, has compact structure, high efficiency, small environmental pollution, good use effect in actual production process, solves the problems of low unloading efficiency and certain safety risk of manual unloading, provides a broken bag piece with simple structure and suitable for mass production, reduces production cost, avoids dust scattering in the air, and improves environmental pollution and operating environment of workers. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 The utility model is a structural schematic view.

[0018] Figure 2The broken bag cone structure schematic view of the utility model.

[0019] Figure 3 For Figure 1 The enlarged view at A.

[0020] Reference signs: 1: bagged material, 2: discharge door, 3: vibrator, 4: hoisting head, 4.1: horizontal moving wheel, 4.2: fixed baffle, 4.3: hook, 4.4: driving motor, 5: machine cover, 6: negative pressure air suction pipeline, 7: broken bag cone, 7.1: blade, 7.2: fixed seat, 8: sorting screen, 9: sieve outlet, 10: material box, 11: tray, 12: transport guide rail, 13: support column, 14: discharge hopper. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be described clearly and completely below in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] In modern industrial production, the unloading and sorting of bagged materials are important links in many production processes. The traditional manual unloading method is not only inefficient, but also has many safety risks. At the same time, the dust pollution generated during unloading also poses a serious threat to the environment and the health of workers. The bagged material 1 automatic unloading and sorting device of the utility model effectively solves these problems with its innovative design and unique functions, bringing higher efficiency and better environmental friendliness to industrial production.

[0023] As Figure 1 shown, the core part of the bagged material 1 automatic unloading and sorting device is wrapped by the machine cover, which provides a relatively closed space for the internal unloading and sorting work. The machine cover adopts a rectangular sealed cover design, which is crucial. It can effectively prevent dust from escaping, greatly improving the working environment and reducing pollution to the surrounding environment.

[0024] As Figure 1 and Figure 3As shown, one side of the housing is provided with a material inlet door, which is the entrance of the bagged material into the device. At the top of the inner wall of the housing, a transport rail 12 extends across and protrudes from the material inlet door. The transport rail 12 is like a "highway" for the conveyance of the lifting head 4, which is responsible for lifting the bagged material 1 into the device. The lifting head 4 is mounted on the transport rail 12 by a number of traversing wheels 4.1 at the top of the lifting head 4. Two traversing wheels 4.1 are arranged on both sides of the transport rail 12 to ensure the stability of the lifting head 4. Fixed baffles 4.2 are arranged outside the traversing wheels 4.1 to prevent the traversing wheels 4.1 from derailing during operation.

[0025] A negative pressure suction duct 6 is provided at the top of the housing, which is responsible for sucking the dust generated during the unloading and vibrating screening process through the negative pressure suction duct 6 to an external dust collector for collection and treatment. During the unloading and vibrating screening process, the dust generated during the operation of the device is quickly collected and transported to the external dust collector for treatment under the action of negative pressure through the high-efficiency suction of the suction duct. An adjustable damper is arranged at the inlet of the suction duct, which can adjust the air volume according to the actual working condition to achieve the best dust removal effect. The external dust collector adopts a high-efficiency filter cartridge design and is equipped with a pulse backflushing ash removal system, which can effectively separate and collect dust particles to ensure that the exhaust gas meets the environmental protection standards. Inside the housing, below the transport rail 12, the sorting screen 8 assembly occupies an important position, which is the key component for material sorting. Above the sorting screen 8 assembly, a bag breaking cone 7 with a pointed end upward is arranged, which is responsible for cutting the bagged material 1.

[0026] As shown in Figure 2 As shown in Figure 2As shown, the bag breaking cone 7 is installed on the fixed beam above the sorting screen 8 assembly through the fixed seat 7.2. The fixed beam is horizontally arranged along the middle part of the machine cover cross section, and the center line thereof is completely coincident with the symmetry axis of the machine cover cross section, so that the bag breaking cone 7 is uniformly stressed during work. The bag breaking cone 7 is specifically arranged at the middle part of the fixed beam, and the installation position thereof is accurately calculated, so that the bag breaking efficiency is maximally improved. The bag breaking cone 7 adopts a hollow triangular pyramid structure design with a pointed end upward, which is composed of a cone frame and a bottom fixed seat 7.2. The cone frame is a hollow triangular pyramid structure which is welded by a plurality of blade 7.1 with outward blades, and three blade 7.1 are evenly distributed at 120° to form a stable triangular pyramid frame in the embodiment. The blade 7.1 is made of high-strength alloy steel and has excellent wear resistance and impact resistance after special hardening treatment of the surface. The bottom fixed seat 7.2 is a triangular frame structure which is firmly connected with the fixed beam through bolts to ensure the stability of the bag breaking cone 7 during work. The whole bag breaking cone 7 adopts a hollow design, which not only reduces the overall weight and the energy consumption of the equipment operation, but also facilitates the smooth passage of the crushed materials and improves the material processing efficiency. In addition, the structural design of the bag breaking cone 7 fully considers the maintenance convenience, and the blade 7.1 is detachably installed to facilitate the replacement and maintenance in the later period, thereby effectively prolonging the service life of the equipment.

[0027] When the bagged material 1 is hoisted by the hoisting head 4 to the upper side of the bag breaking cone 7, the bagged material 1 will gradually approach the bag breaking cone 7 with the movement of the hoisting head 4. The blade 7.1 outwardly arranged on the bag breaking cone 7 is like a sharp pair of scissors which accurately cuts the bag. The reasonable layout of the bag breaking cone 7 enables it to efficiently cut the bagged material 1 and ensure that the material smoothly falls into the sorting screen 8 below. Since the bag breaking cone 7 is composed of common blade 7.1 and frame, it is convenient for production and is very suitable for mass production, which greatly reduces the production cost. Moreover, the hollow design of the bag breaking cone 7 can reduce its own weight without affecting its bag breaking function, thereby further improving its cost performance.

[0028] As shown in Figure 1 , the sorting screen 8 assembly mainly includes the sorting screen 8, and the sorting screen 8 is provided with a mesh at the bottom and a vibrator 3 at the side. In actual production, different sizes of mesh can be flexibly configured according to different production process requirements. For example, when processing some materials with larger particles, a sorting screen 8 with larger mesh can be selected; and when processing fine materials, a sorting screen 8 with smaller mesh can be replaced.

[0029] When the material falls into the sorting screen 8 from the bag breaking cone 7, the vibrator 3 begins to work. The vibration generated by the vibrator 3 can make the material jump and roll on the sorting screen 8 continuously. The large particle material cannot pass through the mesh, and will gradually move to the oversize outlet 9 under the action of vibration, and finally be discharged through the oversize outlet 9. Subsequently, these large particle materials can be transferred to the designated location by a loader or other equipment. The small particle material will pass through the mesh at the bottom of the sorting screen 8 and fall into the material box 10 through the discharge hopper 14. The sorting screen 8 assembly realizes efficient separation of large and small particle materials through the vibration function of the vibrator 3, greatly improving the separation precision and efficiency. At the same time, according to the design of different mesh sizes configured according to different production process requirements, the versatility and flexibility of the device are enhanced, which can meet the sorting needs of various materials.

[0030] The machine cover is provided with an oversize outlet 9 at the outlet of the sorting screen 8, and the bottom of the oversize outlet 9 is provided with a discharge plate. The discharge plate is inclined downward, and the top end is closely connected with the outlet of the sorting screen 8. When the large particle material reaches the oversize outlet 9, the inclined discharge plate acts like a slide, guiding the large particle material to be discharged smoothly. This design can avoid the accumulation or blockage of the material at the outlet, improving the efficiency and reliability of the material transfer. At the same time, due to the blocking effect of the discharge plate, the risk of dust leakage is reduced, further optimizing the working environment.

[0031] The sorting screen 8 is provided with a discharge hopper 14 below, and the upper and lower ends of the discharge hopper 14 are open. The upper end opening covers the bottom surface of the sorting screen 8. The lower end opening of the discharge hopper 14 is smaller than the upper end opening. Such a structural design helps to concentrate the collection of materials and avoid the scattering of materials during the discharging process. After the small particle material falls into the discharge hopper 14 through the mesh, it will be guided by the discharge hopper 14 and fall into the material box 10 below smoothly. The material box 10 is placed on the tray 11 at the bottom end of the machine cover, and the machine cover is provided with a discharge door 2 at the front of the material box 10.

[0032] During the unloading and vibrating screening process, a certain amount of dust will inevitably be generated. At this time, the negative pressure air suction pipeline 6 begins to work, which can suck the dust to the external dust collector for collection and treatment. The design of the discharge hopper 14 not only can effectively collect small particle materials, prevent materials from scattering, ensure that materials fall into the material box 10 smoothly, improve the material collection efficiency, but also can reduce material waste and reduce production cost. The combined action of the sealed machine cover and tray 11 design, as well as the reasonable layout of the material box 10 and the setting of the discharge door 2, makes the transfer and management of materials more convenient, and improves the overall production efficiency.

[0033] As Figure 3As shown, the lifting head 4 is provided with a power source below the transverse wheel 4.1, and the power source is a driving motor 4.4, and a hook 4.3 is arranged below the power source. The bagged material 1 is lifted by the lifting head 4 into the machine cover, and the hook 4.3 is used to hook the bagged material 1 below. When it is necessary to unload, the operator starts the driving motor 4.4, the driving motor 4.4 drives the transverse wheel 4.1 to move on the transportation rail 12, so that the lifting head 4 can be accurately moved to the position of the bagged material 1. Then, by controlling the driving motor 4.4, the hook 4.3 is lowered to hook the bagged material 1, and then the bagged material 1 is lifted to above the bag breaking cone 7 in the machine cover. One end of the transportation rail 13 is fixed on the platform through a support 13, and the design of the power source and the hook 4.3 enables the lifting head 4 to efficiently and stably lift the bagged material 1, reduces the cumbersome operation of manual carrying, further improves the unloading efficiency, and reduces the labor intensity and safety risk.

[0034] Working process.

[0035] In actual work, first, the bagged material 1 is placed in a position accessible to the hook 4.3 of the lifting head 4. The operator starts the driving motor 4.4 through the control system, the lifting head 4 moves above the bagged material 1 on the transportation rail 12, the hook 4.3 is lowered to hook the bagged material 1, and then the bagged material 1 is lifted to above the bag breaking cone 7 in the machine cover. With the movement of the lifting head 4, the bagged material 1 contacts the bag breaking cone 7, the blades 7.1 on the bag breaking cone 7 cut the bag, and the material falls into the below sorting screen 8.

[0036] On the sorting screen 8, the vibrator 3 starts to work, and the large-particle material moves to the oversize outlet 9 under the action of vibration, and is finally discharged through the oversize outlet 9 and the discharge plate, and is transferred by a loader or the like. The small-particle material falls into the discharge hopper 14 through the mesh at the bottom of the sorting screen 8, and then enters the material box 10. The dust generated in the whole process is sucked into an external dust remover by the negative pressure suction pipeline 6 for treatment. When the material box 10 is full, the operator can use a forklift to transfer the material box 10 placed on the pallet 11 to a designated place through the discharge door 2 in the front of the machine cover.

[0037] The metal sorting device is suitable for multiple industries, including environmental protection, metallurgical slag and the like. For example, in a chemical raw material production enterprise, the manual unloading in the past is not only low in efficiency, but also has certain safety risks due to the particularity of the chemical raw material, and the dust generated in the unloading process greatly harms the environment and the health of workers. After the device is adopted, the unloading efficiency is greatly improved, the unloading work originally completed by a plurality of people in a large amount of time can now be easily completed by a small number of operators through a control system. Moreover, due to the efficient bag breaking of the bag breaking cone 7 and the accurate sorting of the sorting screen 8 assembly, the waste of the material is obviously reduced, and the production cost is reduced. At the same time, the design of the negative pressure suction pipeline 6 and the sealed machine cover greatly improves the working environment, and effectively solves the dust pollution problem.

[0038] In the grain processing industry, the device also plays an important role. In the unloading and sorting process of grain, the influence of dust flying on the quality of grain is avoided, and the purity of grain is ensured. Moreover, according to the design of flexible replacement of the mesh size of the sorting screen 8 according to the size of different grain particles, the sorting requirements of different grains are met, and the efficiency and quality of grain processing are improved.

[0039] The bagged material automatic unloading and sorting device has the characteristics of compact structure, high efficiency and small environmental pollution, so that it has good use effect in the actual production process.

[0040] Obviously, the above embodiments are only examples for clearly illustrating, and are not limited to the embodiments. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments need not and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the utility model.

Claims

1. An automatic unloading and sorting device for bagged materials, characterized in that, The machine includes a machine cover, a feeding door on one side of the machine cover, a transport guide rail located at the top of the inner wall of the machine cover and extending out of the feeding door, a hoisting head on the transport guide rail, a negative pressure suction pipe at the top of the machine cover, and a sorting screen assembly located inside the machine cover below the transport guide rail. The sorting screen assembly is equipped with a bag-breaking cone above it. The bag-breaking cone is a hollow triangular cone structure with the tip pointing upwards. It consists of several blades with the blades facing outwards and a fixed base at the bottom.

2. The automatic unloading and sorting device for bagged materials according to claim 1, characterized in that, The bag-breaking cone is mounted on a fixed beam above the sorting screen assembly.

3. An automatic unloading and sorting device for bagged materials according to claim 1 or 2, characterized in that, The sorting screen assembly includes a sorting screen with a mesh at the bottom and a vibrator on the side.

4. The automatic unloading and sorting device for bagged materials according to claim 3, characterized in that, The machine cover has an oversize outlet at the sorting screen outlet, and a discharge plate is provided at the bottom of the oversize outlet.

5. The automatic unloading and sorting device for bagged materials according to claim 4, characterized in that, The discharge plate is tilted downwards, and its top is connected to the outlet of the sorting screen.

6. An automatic unloading and sorting device for bagged materials according to claim 4 or 5, characterized in that, The sorting screen is equipped with a discharge hopper at the bottom, with openings at both the top and bottom, and the upper opening covering the bottom surface of the sorting screen.

7. The automatic unloading and sorting device for bagged materials according to claim 6, characterized in that, The lower opening of the discharge hopper is smaller than the upper opening, and a material box is located below the discharge hopper.

8. The automatic unloading and sorting device for bagged materials according to claim 7, characterized in that, The material bin is placed on the tray at the bottom of the machine cover, and the front of the machine cover has a discharge door at the material bin.

9. The automatic unloading and sorting device for bagged materials according to claim 1, characterized in that, One end of the transport guide rail is fixed to the platform by a support column, and the top of the hoisting head is installed on the transport guide rail by several transverse wheels.

10. The automatic unloading and sorting device for bagged materials according to claim 9, characterized in that, The hoisting head has a power source located below the transverse rollers, and a hook is located below the power source.

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