Multifunctional conveying device for veneer production

By introducing a multi-functional transmission device into the decorative panel production line, and utilizing image analysis technology of moving plates and cameras, defective products can be automatically identified and sorted out, solving the problems of low efficiency and insufficient accuracy of manual inspection, and achieving efficient quality inspection and recycling.

CN224087356UActive Publication Date: 2026-04-07JIANGSU YUANQUAN NEW MATERIAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In the current process of decorative panel production, quality inspection relies on manual visual inspection and touch, which is inefficient and has limited accuracy, making it difficult to quickly identify and sort out quality problems such as delamination and bubbling.

Method used

Design a multi-functional conveyor for decorative panel production, which adopts a belt conveyor, a movable plate, a camera and image processing technology. The movable plate senses the bubbling situation, the camera captures images for analysis, and the push plate automatically pushes the defective products out of the conveyor belt.

Benefits of technology

The automated quality inspection process has improved the accuracy and efficiency of testing, and simultaneously completed the testing and recycling of defective products, thereby improving the overall pass rate of production and customer satisfaction.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224087356U_ABST
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Abstract

The utility model relates to a multifunctional transmission device for veneer production, which comprises a belt conveyor, the belt conveyor comprises a conveyor belt and two mounting plates, the conveyor belt is mounted between the two mounting plates, a movable plate is movably mounted between the two mounting plates, and the movable plate is movably mounted between the two mounting plates. The centers of the two ends of the movable plate are connected with the outer walls of the mounting plates through bearings, an encoder is fixedly mounted on the outer wall of one side of each mounting plate, the output end of each encoder is fixedly connected with the center of the corresponding movable plate, and a mounting frame is fixedly mounted on the outer walls of the upper portions of the two mounting plates; a camera is fixedly mounted at one end of the mounting frame, a lens of the camera faces the conveying belt, the movable plate senses the surface bubbling condition of the veneer, and after the control end judges the surface bubbling condition, the push plate directly pushes defective products out of the conveying belt, so that detection and recovery are performed synchronously, and the detection precision is improved by utilizing the camera and an image analysis technology.
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Description

TECHNICAL FIELD

[0001] The utility model relates to veneer panel technical field especially veneer panel production with multi -functional transmission device. BACKGROUND

[0002] After veneer panel production, the quality of artificial board veneer should be comprehensively checked. Once the quality problems such as delamination and blistering are found, repair or treatment should be carried out immediately to improve the overall qualified rate of products and customer satisfaction.

[0003] In the production process, the moisture content of veneer, the glueing amount and the hot pressing problem may all cause the surface of veneer panel to blister, so in addition to improving the production process, the quality inspection link after the forming of veneer panel also needs to be continuously improved. The operator generally observes the surface condition of veneer panel with naked eyes, and then touches it with hands to perceive the blistering and cracking. The operator with certain experience can quickly sort out unqualified board, but the energy and precision of manpower are limited. In order to improve the detection and production efficiency, a veneer panel production multi -functional transmission device is designed. UTILITY MODEL CONTENT

[0004] The purpose of the present application is to provide a veneer panel production multi -functional transmission device to solve the problems raised in the background art.

[0005] To achieve the above purpose, the present application provides the following technical solution:

[0006] A veneer panel production multi -functional transmission device, comprising a belt conveyor, the belt conveyor comprising a conveyor belt and a mounting plate, the mounting plate being provided with two mounting plates, the conveyor belt being mounted between the two mounting plates, and a movable plate being movably mounted between the two mounting plates, the two ends of the movable plate being connected to the outer wall of the mounting plate through bearings, an encoder being fixedly installed on one side of the outer wall of the mounting plate, the output end of the encoder being fixedly connected to the center of the movable plate, a mounting bracket being fixedly installed on the outer wall above the two mounting plates, a camera being fixedly installed on one end of the mounting bracket, and the lens of the camera facing the conveyor belt.

[0007] Preferably, the camera is installed on the side of the mounting bracket away from the movable plate, and the camera is connected to the image processing unit of the control end of the belt conveyor through electrical signals. Two groups of springs are installed on the outer wall above the movable plate, the two groups of springs being symmetrically arranged on the two sides of the encoder, and the two groups of springs being installed between the mounting bracket and the movable plate.

[0008] Preferably, a push plate is embedded in the outer wall of one of the mounting plates. A cylinder is disposed on the side of the push plate away from the conveyor belt. The cylinder is fixedly mounted on the outer wall of the mounting plate, and its output end is fixedly connected to the outer wall of the push plate. A discharge port is formed through the outer wall of the other mounting plate, and the position of the discharge port corresponds to that of the push plate.

[0009] The beneficial effects of this utility model are: by setting up a movable plate and a push plate, the movable plate senses the surface bubbling of the decorative panel, and after the control terminal judges it, the push plate directly pushes the defective products out of the conveyor belt, so that detection and recycling are carried out simultaneously, and the detection accuracy is improved by using camera and image analysis technology. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0011] Figure 2 This is a schematic diagram of the overall (another perspective) structure of this utility model;

[0012] Figure 3 In this utility model Figure 1 A magnified schematic diagram of the structure of region A.

[0013] In the diagram: 1. Conveyor belt; 2. Mounting plate; 3. Movable plate; 4. Mounting frame; 5. Spring; 6. Camera; 7. Encoder; 8. Cylinder; 9. Push plate; 10. Discharge port. Detailed Implementation

[0014] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.

[0015] like Figures 1-3 The multifunctional conveying device for decorative panel production shown includes a belt conveyor, which includes a conveyor belt 1 and mounting plates 2. Two mounting plates 2 are arranged, and the conveyor belt 1 is installed between the two mounting plates 2. A movable plate 3 is movably installed between the two mounting plates 2. The center of both ends of the movable plate 3 is connected to the outer wall of the mounting plate 2 through bearings. An encoder 7 is fixedly installed on one side of the outer wall of the mounting plate 2. The output end of the encoder 7 is fixedly connected to the center of the movable plate 3. A mounting frame 4 is fixedly installed on the upper outer wall of the two mounting plates 2. A camera 6 is fixedly installed on one end of the mounting frame 4. The lens of the camera 6 faces the conveyor belt 1.

[0016] Camera 6 is mounted on the side of mounting bracket 4 away from movable plate 3. Camera 6 is connected to the image processing unit of the belt conveyor control end via electrical signal. Two sets of springs 5 ​​are installed on the upper outer wall of movable plate 3. The two sets of springs 5 ​​are symmetrically arranged on both sides of encoder 7 and are installed between mounting bracket 4 and movable plate 3.

[0017] A push plate 9 is embedded in the outer wall of one of the mounting plates 2. A cylinder 8 is located on the side of the push plate 9 away from the conveyor belt 1. The cylinder 8 is fixedly mounted on the outer wall of the mounting plate 2, and the output end of the cylinder 8 is fixedly connected to the outer wall of the push plate 9. A discharge port 10 is provided through the outer wall of the other mounting plate 2, and the position of the discharge port 10 corresponds to that of the push plate 9.

[0018] Example: The finished decorative panels are conveyed on conveyor belt 1. The panels pass through the gap between the movable plate 3 and the conveyor belt 1. The height of the gap corresponds to the thickness of the decorative panel. Panels with bulging surfaces can pass smoothly under the movable plate 3 and continue to be transported by the conveyor belt 1. The movable plate 3 will vibrate due to the belt conveyor. The spring 5 can act as a buffer. If a panel with bulging surfaces passes under the movable plate 3, one end of the movable plate 3 will be lifted by the fixed plate and tilted. When the movable plate 3 tilts, it will drive the output end of the encoder 7 on the mounting plate 2 to rotate a certain angle. After the output end of the encoder 7 tilts, it will send an electrical signal to the control terminal. When the bulging decorative panel passes under the camera 6 of the mounting frame 4, the control terminal drives the camera 6 to capture the entire surface of the decorative panel. The image processing unit then analyzes the image. If there are irreparable cracks at the bulge or other parts of the surface, the cylinder 8 is activated. When the decorative panel passes the push plate 9, the cylinder 8 drives the push plate 9 to push the decorative panel, so that the decorative panel leaves the conveyor belt 1 from the discharge port 10 and enters the waste recycling area.

[0019] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.

[0020] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A multi-functional conveyor device for decorative panel production, comprising a belt conveyor, the belt conveyor including a conveyor belt (1) and a mounting plate (2), characterized in that: The mounting plate (2) consists of two pieces, and the conveyor belt (1) is installed between the two mounting plates (2). A movable plate (3) is movably installed between the two mounting plates (2). The center of both ends of the movable plate (3) is connected to the outer wall of the mounting plate (2) through bearings. An encoder (7) is fixedly installed on one side of the outer wall of the mounting plate (2). The output end of the encoder (7) is fixedly connected to the center of the movable plate (3). A mounting frame (4) is fixedly installed on the upper outer wall of the two mounting plates (2). A camera (6) is fixedly installed at one end of the mounting frame (4). The lens of the camera (6) faces the conveyor belt (1).

2. The multifunctional conveying device for decorative panel production according to claim 1, characterized in that: Two sets of springs (5) are installed on the upper outer wall of the movable plate (3). The two sets of springs (5) are symmetrically arranged on both sides of the encoder (7). The two sets of springs (5) are installed between the mounting bracket (4) and the movable plate (3).

3. The multifunctional conveying device for decorative panel production according to claim 1, characterized in that: A push plate (9) is embedded in the outer wall of one of the mounting plates (2). A cylinder (8) is provided on the side of the push plate (9) away from the conveyor belt (1). The cylinder (8) is fixedly installed on the outer wall of the mounting plate (2). The output end of the cylinder (8) is fixedly connected to the outer wall of the push plate (9).

4. The multifunctional conveying device for decorative panel production according to claim 3, characterized in that: Another mounting plate (2) has a through-hole (10) on its outer wall, and the opening position of the through-hole (10) corresponds to that of the push plate (9).

5. The multifunctional conveying device for decorative panel production according to claim 1, characterized in that: The camera (6) is installed on the side of the mounting bracket (4) away from the movable plate (3), and the camera (6) is connected to the image processing unit of the belt conveyor control end via an electrical signal.