Bridge elbow forming equipment

Abstract

The utility model belongs to the technical field of bridge elbow forming, and particularly relates to bridge elbow forming equipment which comprises a base, a control panel is installed on the base, a lead screw is rotatably installed between two sets of fixing frames, an output shaft of a stepping motor is connected with the lead screw, clamping plates are symmetrically arranged on the lead screw and a guide rod in a sleeved mode, and the control panel is installed on the base. The clamping plates are in sliding fit with the lead screw through threads, fixing blocks are welded to the clamping plates, an infrared generator and an infrared receiver are installed on one clamping plate, and in the bridge bending process, under the action of springs, the two limiting plates are attached to the two ends of a bridge all the time and continuously move towards the center, so that the bridge is bent, and the bridge is bent. Meanwhile, the interval numerical value is continuously obtained in the control panel, the control panel controls the stepping motor to operate, the group clamping plates synchronously and relatively move, the fixing blocks are attached to the limiting plates, in other words, when the bridge is bent, the two ends of the bridge are clamped and fixed all the time, displacement of the bridge is avoided, and the stability of the bridge is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to bridge bending head forming technical field, specifically a kind of bridge bending head forming equipment. BACKGROUND

[0002] Cable bridge is divided into slot type, tray type and ladder type, net format structure, by support, supporting arm and installation accessories etc., is composed, in the process of being formed to bridge bending head, bridge bending head forming equipment needs to be used.

[0003] One Chinese patent with publication number CN114951540A discloses a kind of forming equipment of elbow, including: mould and forming machine, mould is equipped with cavity, cavity includes feed cavity and forming cavity, forming cavity is curved;Upper cavity of mould, upper die is buckled on lower die, each lower cavity and corresponding one upper cavity are relatively buckled to form one integral cavity, forming machine includes punch, is set one on both sides of mould corresponding cavity, the forming equipment of elbow of the present application has the following advantages: product meets the requirements of various technical indexes, effectively solves the problems of low material utilization rate, high cost and low efficiency, improves material utilization rate and forming efficiency, improves high-pressure elbow blank quality stability and dimensional accuracy, reduces the generation of defects such as black skin and inclusion, reduces cost.

[0004] The existing forming equipment is prone to displacement during the bending process of the bridge, and since the bridge cannot be stably positioned, the stability of the bridge is poor, affecting the precision of the bridge bending head forming. Utility model content

[0005] In order to make up for the shortcomings of the prior art and solve the problems in the prior art, the utility model provides a kind of bridge bending head forming equipment.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A cable tray elbow forming device of this utility model includes a base, a control panel mounted on the base, a placement groove and a forming groove on the base, in which a cable tray is placed. Two sets of fixing frames are symmetrically mounted on the base, and a lead screw is rotatably mounted between the two sets of fixing frames. The threads on the lead screw are symmetrically opposite in direction. A stepper motor is mounted on one of the fixing frames via a base, and the output shaft of the stepper motor is connected to the lead screw. A guide rod is fixedly mounted between the two sets of fixing frames. Clamping plates are symmetrically sleeved on the lead screw and the guide rod. The clamping plates slide with the lead screw through threaded engagement. A fixed... The fixed block has an infrared generator and an infrared receiver mounted on one of its clamping plates. The infrared generator, infrared receiver, and stepper motor are synchronously connected to the control panel via their internal circuitry. Limiting plates are fitted onto the lead screw and guide rod, and these limiting plates slide in cooperation with the lead screw and guide rod. During the bending process of the cable tray, under the action of springs, the two sets of limiting plates remain in contact with both ends of the cable tray and continuously move towards the center. At the same time, the control panel continuously acquires the spacing value and controls the stepper motor to operate, causing the clamping plates to move synchronously relative to each other, so that the fixed block is in contact with the limiting plates. That is, when the cable tray is bent, its two ends are always clamped and fixed, preventing displacement of the cable tray and improving its stability.

[0007] Preferably, a spring is installed between the limiting plate and the base, the spring is sleeved around the guide rod, a support frame is welded to the rear wall of the base, a hydraulic cylinder is installed on the top plate of the support frame, a hydraulic rod is connected to the hydraulic cylinder, a connecting plate is fixedly connected to the bottom side of the hydraulic rod, a moving groove is opened on the side wall of the support frame, a moving block is assembled in the moving groove, the moving block is fixedly connected to the side wall of the connecting plate, and a pressure block is installed on the moving block. Through the operation of the hydraulic cylinder, the hydraulic rod drives the connecting plate to move vertically downward, the connecting plate drives the moving block to move vertically downward, the moving block drives the pressure block to move vertically downward, and the pressure block presses the cable tray, realizing the bending treatment of the cable tray, which is beneficial to improving the forming efficiency of the cable tray bend.

[0008] The advantages of this utility model are:

[0009] 1. In the process of bending the cable tray, under the action of the spring, the two sets of limiting plates are always in contact with both ends of the cable tray and move continuously towards the center. At the same time, the control panel continuously acquires the spacing value and controls the stepper motor to operate, so that the clamping plates move synchronously relative to each other, so that the fixing block is in contact with the limiting plates. That is, when the cable tray is bent, its two ends are always clamped and fixed, which prevents the cable tray from shifting and helps to improve the stability of the cable tray.

[0010] 2. This utility model uses a hydraulic cylinder to operate, with the hydraulic rod driving the connecting plate to move vertically downwards, the connecting plate driving the moving block to move vertically downwards, the moving block driving the pressure block to move vertically downwards, and the pressure block pressing the cable tray, thus achieving the bending treatment of the cable tray and improving the efficiency of cable tray bend forming. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a first-person perspective 3D structural diagram;

[0013] Figure 2 This is a schematic diagram of the three-dimensional structure in side view.

[0014] Figure 3 This is a schematic diagram of the three-dimensional structure of the clamping plate;

[0015] Figure 4 This is a schematic diagram of the three-dimensional structure of the compression block.

[0016] In the diagram: 1. Base; 2. Control panel; 3. Placement slot; 4. Forming slot; 5. Cable tray; 6. Fixing frame; 7. Lead screw; 8. Stepper motor; 9. Guide rod; 10. Clamping plate; 11. Fixing block; 12. Infrared generator; 13. Infrared receiver; 14. Limiting plate; 15. Spring; 16. Support frame; 17. Hydraulic cylinder; 18. Hydraulic rod; 19. Connecting plate; 20. Moving slot; 21. Moving block; 22. Pressing block. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0018] Please see Figures 1-4As shown, a cable tray elbow forming device includes a base 1, a control panel 2 mounted on the base 1, a placement groove 3 and a forming groove 4 on the base 1, in which a cable tray 5 is placed. Two sets of fixing brackets 6 are symmetrically mounted on the base 1, and a lead screw 7 is rotatably mounted between the two sets of fixing brackets 6. The threads on the lead screw 7 are symmetrically opposite in direction. A stepper motor 8 is mounted on one of the fixing brackets 6 via a machine base, and the output shaft of the stepper motor 8 is connected to the lead screw 7. A guide rod 9 is fixedly mounted between the two sets of fixing brackets 6. Clamping plates 10 are symmetrically sleeved on the lead screw 7 and the guide rod 9. The clamping plates 10 are connected by screws... The guide rod 7 slides in cooperation with the lead screw 7. A fixing block 11 is welded on the clamping plate 10. An infrared generator 12 and an infrared receiver 13 are installed on one of the clamping plates 10. The infrared generator 12, infrared receiver 13 and stepper motor 8 are synchronously connected to the control panel 2. A limiting plate 14 is sleeved on the lead screw 7 and guide rod 9. The limiting plate 14 slides in cooperation with the lead screw 7 and guide rod 9. A spring 15 is installed between the limiting plate 14 and the base 1. The spring 15 is sleeved around the guide rod 9. A support frame 16 is welded to the rear wall of the base 1. A hydraulic cylinder 17 is installed on the top plate of the support frame 16. A hydraulic cylinder 17 is connected to... A hydraulic rod 18 is fixedly connected to a connecting plate 19 on its bottom side. A moving groove 20 is provided on the side wall of the support frame 16, and a moving block 21 is assembled in the moving groove 20. The moving block 21 is fixedly connected to the side wall of the connecting plate 19, and a pressure block 22 is installed on the moving block 21. During operation, the existing forming equipment is prone to displacement of the cable tray 5 during the bending process. Due to the inability to stably position the cable tray 5, the stability of the cable tray 5 is poor, affecting the accuracy of the bending of the cable tray 5. By placing the cable tray 5 in the placement groove 3, under the action of the spring 15, the two sets of limiting plates 14 It is attached to both ends of the cable tray 5; the infrared generator 12 is controlled by the control panel 2 to emit an infrared beam. The infrared beam is reflected after encountering the limiting plate 14. The reflected infrared beam is received by the infrared receiver 13. The infrared receiver 13 obtains the time interval between the infrared beam being emitted and received, and sends a signal to the control panel 2. The control panel 2 calculates the distance value between the clamping plate 10 and the limiting plate 14 based on the propagation speed of the infrared beam in the air and the time interval between the infrared beam being emitted and received. The control panel 2 compares the distance value with the threshold value, which is the thickness value of the fixing block 11.

[0019] When the spacing value is inconsistent with the threshold, the control panel 2 controls the stepper motor 8 to operate. The stepper motor 8 drives the lead screw 7 to rotate, and the lead screw 7 drives the two sets of clamping plates 10 on it to move synchronously relative to each other. The clamping plates 10 move horizontally towards the limiting plate 14 until the spacing value is consistent with the threshold. At this time, the control panel 2 controls the stepper motor 8 to stop operating. At this time, the fixing block 11 is in contact with the limiting plate 14. Since the two sets of clamping plates 10 are always symmetrically arranged, the cable tray 5 is in a centered state.

[0020] The fixing block 11 on the clamping plate 10 is in contact with the limiting plate 14, which realizes the limiting of the limiting plate 14. The limiting plate 14 is in contact with the cable tray 5, which realizes the limiting of the cable tray 5. At this time, the cable tray 5 is in a stable state.

[0021] The hydraulic cylinder 17 operates, the hydraulic rod 18 drives the connecting plate 19 to move vertically downward, the connecting plate 19 drives the moving block 21 to move vertically downward, the moving block 21 drives the pressing block 22 to move vertically downward, and the pressing block 22 presses the cable tray 5, thus achieving the bending treatment of the cable tray 5.

[0022] During the bending process of the cable tray 5, under the action of the spring 15, the two sets of limiting plates 14 are always in contact with both ends of the cable tray 5. The two sets of limiting plates 14 continuously move towards the center. At the same time, the infrared generator 12 continuously emits infrared beams. The control panel 2 continuously acquires the spacing value. The control panel 2 controls the stepper motor 8 to operate, so that the clamping plates 10 move synchronously relative to each other, so that the fixing block 11 is in contact with the limiting plate 14. That is, when the cable tray 5 is bent, its two ends are always clamped and fixed, which prevents the cable tray 5 from shifting and helps to improve the stability of the cable tray 5.

[0023] Working principle: In the existing forming equipment, the cable tray 5 is prone to displacement during the bending process. Because the cable tray 5 cannot be stably positioned, its stability is poor, affecting the accuracy of the cable tray 5 bend forming. By placing the cable tray 5 in the placement groove 3, the two sets of limiting plates 14 are in contact with both ends of the cable tray 5 under the action of the spring 15. The control panel 2 controls the infrared generator 12 to emit an infrared beam. The infrared beam is reflected after encountering the limiting plates 14, and the reflected infrared beam is received by the infrared receiver 13. The infrared receiver 13 then receives the infrared beam emitted from the receiver. The system calculates the distance between the clamping plate 10 and the limiting plate 14 based on the speed of infrared light propagation in the air and the time interval between the emission and reception of the infrared light. The control panel 2 then compares the distance value with a threshold value, which is the thickness of the fixed block 11. When the distance value does not match the threshold, the control panel 2 controls the stepper motor 8 to operate. The stepper motor 8 drives the lead screw 7 to rotate, which in turn drives the two sets of clamping plates 10 to move synchronously relative to each other. The clamping plates 10 move horizontally towards the limiting plate 14 until the distance value matches the threshold. Control panel 2 stops stepper motor 8, at which point fixing block 11 is in contact with limit plate 14; since the two sets of clamping plates 10 are always symmetrically arranged, the cable tray 5 is in a centered state; fixing block 11 on clamping plate 10 is in contact with limit plate 14, thus limiting limit plate 14, and limit plate 14 is in contact with cable tray 5, thus limiting cable tray 5, at which point cable tray 5 is in a stable state; through the operation of hydraulic cylinder 17, hydraulic rod 18 drives connecting plate 19 to move vertically downward, connecting plate 19 drives moving block 21 to move vertically downward, moving block 21 drives pressing block 22 to move vertically downward, pressing block 22... The cable tray 5 is pressed down, which achieves the bending process of the cable tray 5. During the bending process of the cable tray 5, under the action of the spring 15, the two sets of limiting plates 14 are always in contact with both ends of the cable tray 5. The two sets of limiting plates 14 continuously move towards the center. At the same time, the infrared generator 12 continuously emits infrared beams. The control panel 2 continuously acquires the spacing value. The control panel 2 controls the stepper motor 8 to operate, so that the clamping plates 10 move synchronously relative to each other, so that the fixing block 11 is in contact with the limiting plate 14. That is, when the cable tray 5 is bent, its two ends are always clamped and fixed, which prevents the cable tray 5 from shifting and helps to improve the stability of the cable tray 5.

[0024] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A cable tray elbow forming equipment, characterized in that: The system includes a base (1), on which a control panel (2) is mounted. The base (1) has a placement groove (3) and a forming groove (4). A bridge frame (5) is placed in the placement groove (3). Two sets of fixing brackets (6) are symmetrically mounted on the base (1). A lead screw (7) is rotatably mounted between the two sets of fixing brackets (6). The threads on the lead screw (7) are symmetrically opposite in direction. A stepper motor (8) is mounted on one of the fixing brackets (6) via a base. The output shaft of the stepper motor (8) is connected to the lead screw (7). A guide is fixedly mounted between the two sets of fixing brackets (6). The rod (9) has symmetrically fitted clamping plates (10) on the lead screw (7) and guide rod (9). The clamping plates (10) slide with the lead screw (7) through threads. The clamping plates (10) are welded with fixing blocks (11). An infrared generator (12) and an infrared receiver (13) are installed on one of the clamping plates (10). The infrared generator (12), the infrared receiver (13) and the stepper motor (8) are synchronously connected to the control panel (2) through their internal circuits. The lead screw (7) and guide rod (9) are fitted with limiting plates (14). The limiting plates (14) slide with the lead screw (7) and guide rod (9).

2. The cable tray elbow forming equipment according to claim 1, characterized in that: A spring (15) is installed between the limiting plate (14) and the base (1), and the spring (15) is sleeved around the guide rod (9).

3. The cable tray elbow forming equipment according to claim 1, characterized in that: A support frame (16) is welded to the rear wall of the base (1), and a hydraulic cylinder (17) is installed on the top plate of the support frame (16).

4. The cable tray elbow forming equipment according to claim 3, characterized in that: A hydraulic rod (18) is connected to the hydraulic cylinder (17), and a connecting plate (19) is fixedly connected to the bottom side of the hydraulic rod (18).

5. The cable tray elbow forming equipment according to claim 3, characterized in that: The support frame (16) has a movable groove (20) on its side wall, and a movable block (21) is assembled in the movable groove (20).

6. The cable tray elbow forming equipment according to claim 5, characterized in that: The movable block (21) is fixedly connected to the side wall of the connecting plate (19), and a pressure block (22) is installed on the movable block (21).

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