High-efficiency bolt thread rolling equipment

Abstract

The utility model discloses a high-efficiency bolt thread rolling device which comprises a U-shaped machining table, a vertical plate is arranged on one side of the top end of the U-shaped machining table, a three-jaw chuck is arranged on one side of the vertical plate, I-shaped sliding rails are symmetrically arranged at the top end of the U-shaped machining table, first sliding blocks matched with the I-shaped sliding rails are arranged at the top ends of the two sets of I-shaped sliding rails, and a second sliding block matched with the first sliding blocks is arranged at the top end of the U-shaped machining table. U-shaped frames are arranged on the sides, close to each other, of the two first sliding blocks, and thread rolling wheels are arranged in the U-shaped frames. The device has the beneficial effects that by arranging the mounting column, the height adjusting assembly and the arc-shaped burr scraping plate, after bolt thread rolling machining is completed, deburring treatment can be rapidly conducted on the outer wall of a bolt, the bolt does not need to be detached from thread rolling equipment by personnel to be independently cleaned, time and labor are saved, and the overall machining efficiency of the bolt is improved; and by arranging the connecting assembly, the arc-shaped burr scraping plate can be conveniently disassembled, assembled and replaced, the disassembling and assembling time of the arc-shaped burr scraping plate is shortened, and the bolt machining efficiency is further improved.

Description

Technical Field

[0001] This utility model relates to the field of bolt processing technology, specifically to a high-efficiency bolt thread rolling device. Background Technology

[0002] Bolts are a common type of fastener. They connect two or more components to form a complete system or machine. For example, in the construction and machinery industries, bolts are commonly used to connect bridges, building structures, vehicles, and machines. The main function of a bolt is fastening; it securely fixes two components together by rotating the nut, ensuring the stability and safety of the system or machine. In bolt manufacturing, thread rolling is particularly important, and it is generally done using a thread rolling machine. A thread rolling machine is a multi-functional cold extrusion forming machine tool. It can perform thread rolling, straight knurling, and oblique knurling on workpieces in a cold state within its rolling pressure range. Currently, during the processing, workers stand next to the thread rolling machine and hold the bolt with both hands to roll the threads. This manual operation makes the entire process more time-consuming and labor-intensive. Because workers hold the bolt with both hands, the bolt is easily affected by slight vibrations and the accuracy of visual inspection, which cannot ensure the accuracy of the thread rolling. Deflection can easily lead to poor processing results.

[0003] According to Chinese Patent CN202420457746.4, a bolt thread rolling device is disclosed. This application includes a worktable, support columns, a thread rolling structure, a sliding groove, a moving structure, and a clamping structure. Several support columns are vertically arranged at the lower end of the worktable, and the thread rolling structure for bolt thread rolling is symmetrically arranged at the upper end of the worktable. A sliding groove is formed at the upper end of the worktable. A moving structure is arranged inside the worktable and at the lower end of the sliding groove to drive the thread rolling structure. A clamping structure cooperating with the thread rolling structure is arranged on one side above the worktable. The thread rolling structure includes a support plate, a thread rolling wheel, a thread rolling shaft, and a first drive motor. The support plate has a U-shaped structure, and the thread rolling wheel is rotatably arranged at the upper end of the support plate. This allows for the insertion and removal of the clamped structure before and after processing, improving safety performance. Furthermore, the thread rolling wheel can move to process bolts of different specifications. Existing bolt thread rolling devices have limited functionality. After the bolt thread rolling process is completed, burrs will remain on the outer wall of the bolt, which need to be removed manually. This is time-consuming and affects the overall processing efficiency of the bolt.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in the related technologies, this utility model proposes a high-efficiency bolt thread rolling device to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] Therefore, the specific technical solution adopted by this utility model is as follows:

[0007] A high-efficiency bolt thread rolling device includes a U-shaped processing table. A vertical plate is located on one side of the top of the U-shaped processing table, and a three-jaw chuck is located on one side of the vertical plate. Symmetrically arranged I-shaped slide rails are located on the top of both sets of I-shaped slide rails. A matching slider is located at the top of each set of sliders. A U-shaped frame is located on the adjacent side of each set of sliders. A thread rolling wheel is located within each U-shaped frame, and one end of each thread rolling wheel extends outside the U-shaped frame and connects to a drive motor. L-shaped fixing frames are located on both sides of the U-shaped processing table, and a cylinder is located on one side of each L-shaped fixing frame. The movable end of the cylinder passes through the L-shaped fixing frame and is connected to the slider. The top of the U-shaped processing table is provided with a waste collection port, and a waste collection box is provided in the U-shaped processing table. The top of the thread rolling wheel is provided with a mounting column, and the mounting column is connected to the vertical plate through a height adjustment component. The bottom end of the mounting column is provided with an arc-shaped burr scraper, and the arc-shaped burr scraper is connected to the mounting column through a connecting component. The side of the vertical plate away from the three-jaw chuck is provided with a second drive motor, and the driving end of the second drive motor passes through the vertical plate and is connected to the three-jaw chuck.

[0008] Preferably, the waste collection box is provided with sliding columns on both sides, and the inner wall of the U-shaped processing table is provided with a sliding groove that matches the sliding columns.

[0009] Preferably, the height adjustment assembly includes an adjustment groove on one side of the upright plate located on the three-jaw chuck, a lead screw in the adjustment groove, a movable block matching the adjustment groove fitted on the outer wall of the lead screw, and one side of the movable block extending outside the adjustment groove and connected to the mounting column via a connecting rod.

[0010] Preferably, the lead screw is connected to the vertical plate via a bearing, the top end of the lead screw extends out of the vertical plate and is connected to a servo motor, and the moving block has a threaded hole that matches the lead screw.

[0011] Preferably, the connecting assembly includes symmetrically arranged slots at the bottom of the mounting post, a plug-in post extending into the slot at the top of the arc-shaped burr scraper, a placement groove in the mounting post, symmetrically arranged sliders matching the placement groove in the placement groove, a take-up roller between the two sets of sliders, the take-up roller being connected to the two sets of sliders respectively via connecting lines, a limiting rod on the far side of each of the two sets of sliders, a spring sleeved on the outer wall of the limiting rod, the sliders being connected to the mounting post via the spring, one side of the limiting rod extending into the slot, and a limiting groove matching the limiting rod being formed on the outer wall of the plug-in post.

[0012] Preferably, the top of the second slider is provided with a limiting block, the mounting column is provided with a stroke groove that matches the limiting block, and the top of the take-up roller extends to the outside of the mounting column and is connected to the knob.

[0013] The beneficial effects of this utility model are as follows: by setting up the mounting column, height adjustment component and arc-shaped burr scraper, the outer wall of the bolt can be quickly deburred after the bolt thread rolling is completed, without the need for personnel to remove it from the thread rolling equipment for separate cleaning, saving time and effort and improving the overall bolt processing efficiency. By setting up the connecting component, it is easy to disassemble and replace the arc-shaped burr scraper, reducing the disassembly and assembly time of the arc-shaped burr scraper and further improving the bolt processing efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of a high-efficiency bolt thread rolling device according to an embodiment of the present utility model;

[0016] Figure 2 This is a front view of a high-efficiency bolt thread rolling device according to an embodiment of the present utility model;

[0017] Figure 3 This is a schematic diagram of the structure of a U-shaped processing table in a high-efficiency bolt thread rolling device according to an embodiment of the present utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the vertical plate in a high-efficiency bolt thread rolling device according to an embodiment of the present utility model;

[0019] Figure 5 This is a cross-sectional view of the vertical plate of a high-efficiency bolt thread rolling device according to an embodiment of the present utility model;

[0020] Figure 6 yes Figure 5 A magnified view of a portion of point A in the middle.

[0021] In the picture:

[0022] 1. U-shaped processing table; 2. Vertical plate; 3. Three-jaw chuck; 4. I-shaped slide rail; 5. Slider 1; 6. U-shaped frame; 7. Thread rolling wheel; 8. Drive motor 1; 9. L-shaped fixing frame; 10. Cylinder; 11. Waste collection port; 12. Waste collection box; 13. Mounting column; 14. Arc-shaped burr scraper; 15. Drive motor 2; 16. Sliding column; 17. Adjustment groove; 18. Lead screw; 19. Moving block; 20. Connecting rod; 21. Servo motor; 22. Placement groove; 23. Slider 2; 24. Take-up roller; 25. Connecting wire; 26. Slot; 27. Insertion column; 28. Limiting rod; 29. ​​Spring; 30. Limiting block; 31. Stroke groove; 32. Knob. Detailed Implementation

[0023] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0024] According to an embodiment of the present invention, a high-efficiency bolt thread rolling device is provided.

[0025] Example 1;

[0026] like Figure 1-6 As shown, the high-efficiency bolt thread rolling equipment according to an embodiment of the present invention includes a U-shaped processing table 1. A vertical plate 2 is provided on one side of the top of the U-shaped processing table 1, and a three-jaw chuck 3 is provided on one side of the vertical plate 2. Symmetrically arranged I-shaped slide rails 4 are provided at the top of the U-shaped processing table 1. Each set of I-shaped slide rails 4 has a matching slider 5 at its top. A U-shaped frame 6 is provided on the side of each set of sliders 5 that is close to each other. A thread rolling wheel 7 is provided in each U-shaped frame 6. One end of the thread rolling wheel 7 extends out of the U-shaped frame 6 and is connected to a drive motor 8. L-shaped fixing frames 9 are provided on both sides of the U-shaped processing table 1, and a cylinder 10 is provided on one side of each L-shaped fixing frame 9. The movable end of the cylinder 10 passes through the L-shaped fixing frame 9 and is connected to the slider 5. The top of the U-shaped processing table 1 is provided with a waste collection port 11. The U-shaped processing table 1 is provided with a waste collection box 12. The top of the thread rolling wheel 7 is provided with a mounting post 13. The mounting post 13 is connected to the vertical plate 2 through a height adjustment component. The bottom of the mounting post 13 is provided with an arc-shaped burr scraper 14. The arc-shaped burr scraper 14 is connected to the mounting post 13 through a connecting component. The side of the vertical plate 2 away from the three-jaw chuck 3 is provided with a second drive motor 15. The driving end of the second drive motor 15 passes through the vertical plate 2 and is connected to the three-jaw chuck 3.

[0027] Example 2;

[0028] like Figure 1-5As shown, the machine includes a U-shaped machining table 1. A vertical plate 2 is located on one side of the top of the U-shaped machining table 1. A three-jaw chuck 3 is located on one side of the vertical plate 2. Symmetrically arranged I-beam slide rails 4 are located at the top of the U-shaped machining table 1. Each set of I-beam slide rails 4 has a matching slider 5 at its top. A U-shaped frame 6 is located on the side of each set of sliders 5 that is close to each other. A thread rolling wheel 7 is located in each U-shaped frame 6. One end of the thread rolling wheel 7 extends out of the U-shaped frame 6 and connects to a drive motor 8. L-shaped fixing frames 9 are located on both sides of the U-shaped machining table 1. A cylinder 10 is located on one side of each L-shaped fixing frame 9. The movable end of the cylinder 10 passes through… The L-shaped fixing frame 9 is connected to the slider 5. A waste collection port 11 is provided at the top of the U-shaped processing table 1. A waste collection box 12 is provided inside the U-shaped processing table 1. A mounting post 13 is provided at the top of the thread rolling wheel 7. The mounting post 13 is connected to the upright plate 2 via a height adjustment component. An arc-shaped burr scraper 14 is provided at the bottom of the mounting post 13. The arc-shaped burr scraper 14 is connected to the mounting post 13 via a connecting component. A second drive motor 15 is provided on the side of the upright plate 2 away from the three-jaw chuck 3. The driving end of the second drive motor 15 passes through the upright plate 2 and is connected to the three-jaw chuck 3. Sliding columns 16 are provided on both sides of the waste collection box 12. A sliding groove matching the sliding column 16 is provided on the inner wall of the U-shaped processing table 1. The height adjustment assembly includes an adjustment groove 17 located on one side of the three-jaw chuck 3 on the upright plate 2. A lead screw 18 is provided in the adjustment groove 17. A moving block 19 matching the adjustment groove 17 is sleeved on the outer wall of the lead screw 18. One side of the moving block 19 extends outside the adjustment groove 17 and is connected to the mounting column 13 via a connecting rod 20. The lead screw 18 is connected to the upright plate 2 via a bearing. The top end of the lead screw 18 extends outside the upright plate 2 and is connected to a servo motor 21. A threaded hole matching the lead screw 18 is provided on the moving block 19. When performing thread rolling on a bolt, one end of the bolt is fixed by a three-jaw chuck 3. Then, the cylinder 10 is activated to move the slider 5. The two sets of sliders 5 drive the two sets of thread rolling wheels 7 to move close together and contact the outer wall of the bolt. Then, the drive motor 8 is activated to rotate the thread rolling wheels 7 to perform thread rolling on the bolt. The generated waste chips enter the waste collection box 12 through the waste collection port 11 for unified processing. After the bolt thread rolling is completed, the servo motor 21 is activated to drive the lead screw 18 to rotate. The lead screw 18 drives the moving block 19 to move downward. The moving block 19 moves downwards via the mounting column 13, causing the arc-shaped burr scraper 14 to contact the outer wall of the bolt. Then, the drive motor 15 is started to drive the three-jaw chuck 3 to rotate. The three-jaw chuck 3 drives the bolt to rotate. When the bolt rotates, it rubs against the arc-shaped burr scraper 14 to remove the burrs. By setting the mounting column, height adjustment component and arc-shaped burr scraper, the outer wall of the bolt can be quickly deburred after the bolt thread rolling is completed. There is no need for personnel to remove it from the thread rolling equipment for separate cleaning, which saves time and effort and improves the overall processing efficiency of the bolt.

[0029] Example 3;

[0030] like Figure 1-6As shown, the machine includes a U-shaped machining table 1. A vertical plate 2 is located on one side of the top of the U-shaped machining table 1. A three-jaw chuck 3 is located on one side of the vertical plate 2. Symmetrically arranged I-beam slide rails 4 are located at the top of the U-shaped machining table 1. Each set of I-beam slide rails 4 has a matching slider 5 at its top. A U-shaped frame 6 is located on the side of each set of sliders 5 that is close to each other. A thread rolling wheel 7 is located in each U-shaped frame 6. One end of the thread rolling wheel 7 extends out of the U-shaped frame 6 and connects to a drive motor 8. L-shaped fixing frames 9 are located on both sides of the U-shaped machining table 1. A cylinder 10 is located on one side of each L-shaped fixing frame 9. The movable end of the cylinder 10 passes through… The L-shaped fixing frame 9 is connected to the slider 5. The top of the U-shaped processing table 1 is provided with a waste collection port 11. The U-shaped processing table 1 is provided with a waste collection box 12. The top of the thread rolling wheel 7 is provided with a mounting post 13. The mounting post 13 is connected to the vertical plate 2 through a height adjustment component. The bottom of the mounting post 13 is provided with an arc-shaped burr scraper 14. The arc-shaped burr scraper 14 is connected to the mounting post 13 through a connecting component. The side of the vertical plate 2 away from the three-jaw chuck 3 is provided with a second drive motor 15. The driving end of the second drive motor 15 passes through the vertical plate 2 and is connected to the three-jaw chuck 3. The connecting assembly includes symmetrically arranged slots 26 at the bottom of the mounting post 13, and a plug-in post 27 extending into the slot 26 at the top of the arc-shaped burr scraper 14. The mounting post 13 has a placement groove 22, and symmetrically arranged sliders 23 that match the placement groove 22 are provided in the placement groove 22. A take-up roller 24 is provided between the two sets of sliders 23, and the take-up roller 24 is connected to the two sets of sliders 23 respectively via connecting lines 25. A limiting rod 28 is provided on the side of each set of sliders 23 that is far apart from each other. A spring 29 is sleeved on the outer wall of the limiting rod 28, and the slider 23 is connected to the mounting post 13 via the spring 29. One side of the limiting rod 28 extends into the slot 26, and a limiting groove matching the limiting rod 28 is provided on the outer wall of the plug-in post 27. The top of the slider 23 is provided with a limiting block 30, and the mounting column 13 is provided with a stroke groove 31 that matches the limiting block 30. The top of the take-up roller 24 extends to the outside of the mounting column 13 and is connected to the knob 32.When the arc-shaped burr scraper 14 needs to be replaced, the operator turns the knob 32 to rotate the take-up roller 24. The take-up roller 24 pulls the take-up connecting line 25, which in turn pulls the slider 23 to move closer to the take-up roller 24. The slider 23 then moves the limiting rod 28 away from the limiting groove on the insertion post 27. At this time, the spring 29 is in a stretched state. Then, the operator pulls the arc-shaped burr scraper 14 downwards and inserts the insertion post 27 on the new arc-shaped burr scraper 14 into the slot 26. The knob 32 is then released, and the spring 29 returns to its original position, moving the slider 23 away from the take-up roller 24. The slider 23 then moves the limiting rod 28 into the limiting groove on the insertion post 27 to fix the new arc-shaped burr scraper 14. By setting up the connecting component, it is easy to disassemble and replace the arc-shaped burr scraper, reducing the disassembly and assembly time and further improving the bolt processing efficiency.

[0031] In practical applications, when performing thread rolling on bolts, one end of the bolt is fixed by a three-jaw chuck 3. Then, cylinder 10 is activated to move slider 5. Two sets of sliders 5 drive two sets of thread rolling wheels 7 to move close together and contact the outer wall of the bolt. Next, drive motor 8 is activated to rotate the thread rolling wheels 7 to perform thread rolling on the bolt. The generated waste chips enter the waste collection box 12 through the waste collection port 11 for unified processing. After the bolt thread rolling is completed, servo motor 21 is activated to rotate the lead screw 18. The lead screw 18 drives the moving block 19 downwards. The moving block 19, through mounting post 13, drives the arc-shaped burr scraper 14 downwards to contact the outer wall of the bolt. Then, drive motor 15 is activated to rotate the three-jaw chuck 3, which in turn rotates the bolt. As the bolt rotates, it rubs against the arc-shaped burr scraper 14, removing the waste chips. By setting up the mounting post, height adjustment component, and arc-shaped burr scraper, the outer wall of the bolt can be quickly deburred after the thread rolling is completed. No need for personnel to remove it from the thread rolling equipment for separate cleaning, saving time and effort and improving the overall bolt processing efficiency; when it is necessary to replace the arc-shaped burr scraper 14, the operator turns the knob 32 to drive the take-up roller 24 to rotate, the take-up roller 24 pulls the take-up connecting line 25, the connecting line 25 pulls the slider 23 to move closer to the take-up roller 24, the slider 23 drives the limit rod 28 to disengage from the limit groove on the plug post 27, at this time the spring 29 is in a stretched state, and then the operator pulls down the arc-shaped burr scraper. The new arc-shaped burr scraper 14 can be used. Insert the insertion post 27 on the new arc-shaped burr scraper 14 into the slot 26, and loosen the knob 32. At this time, the spring 29 returns to its original position, causing the slider 23 to move away from the take-up roller 24. The slider 23 drives the limit rod 28 to insert into the limit groove on the insertion post 27 to fix the new arc-shaped burr scraper 14. By setting the connecting component, it is easy to disassemble and replace the arc-shaped burr scraper, reduce the disassembly and assembly time of the arc-shaped burr scraper, and further improve the bolt processing efficiency.

[0032] In summary, by utilizing the above-mentioned technical solution of this utility model, after the bolt thread rolling process is completed, the outer wall of the bolt can be quickly deburred by setting up the mounting column, height adjustment component and arc-shaped burr scraper, without the need for personnel to remove it from the thread rolling equipment for separate cleaning, saving time and effort and improving the overall bolt processing efficiency. The connection component facilitates the disassembly and replacement of the arc-shaped burr scraper, reducing the disassembly and assembly time of the arc-shaped burr scraper and further improving the bolt processing efficiency.

[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency bolt thread rolling device, characterized in that, The system includes a U-shaped machining table (1), with a vertical plate (2) on one side of the top of the U-shaped machining table (1), a three-jaw chuck (3) on one side of the vertical plate (2), symmetrically arranged I-shaped slide rails (4) on the top of the U-shaped machining table (1), and matching sliders (5) on the top of each of the two sets of I-shaped slide rails (4). A U-shaped frame (6) is provided on the side of each set of sliders (5) that is close to each other. A thread rolling wheel (7) is provided in each of the U-shaped frames (6), and the shaft end of one side of the thread rolling wheel (7) extends to the outside of the U-shaped frame (6) and is connected to a drive motor (8). An L-shaped fixing frame (9) is provided on both sides of the U-shaped machining table (1), and a cylinder (10) is provided on one side of the L-shaped fixing frame (9). The movable end of the cylinder (10) passes through the cylinder. The L-shaped fixing frame (9) is connected to the slider (5). The top of the U-shaped processing table (1) is provided with a waste collection port (11). The U-shaped processing table (1) is provided with a waste collection box (12). The top of the thread rolling wheel (7) is provided with a mounting column (13). The mounting column (13) is connected to the upright plate (2) through a height adjustment component. The bottom of the mounting column (13) is provided with an arc-shaped burr scraper (14). The arc-shaped burr scraper (14) is connected to the mounting column (13) through a connecting component. The side of the upright plate (2) away from the three-jaw chuck (3) is provided with a second drive motor (15). The driving end of the second drive motor (15) passes through the upright plate (2) and is connected to the three-jaw chuck (3).

2. The high-efficiency bolt thread rolling equipment according to claim 1, characterized in that, The waste collection box (12) is provided with sliding columns (16) on both sides, and the inner wall of the U-shaped processing table (1) is provided with a sliding groove that matches the sliding column (16).

3. The high-efficiency bolt thread rolling equipment according to claim 1, characterized in that, The height adjustment assembly includes an adjustment groove (17) on one side of the vertical plate (2) located on the three-jaw chuck (3). A lead screw (18) is provided in the adjustment groove (17). A moving block (19) matching the adjustment groove (17) is sleeved on the outer wall of the lead screw (18). One side of the moving block (19) extends outside the adjustment groove (17) and is connected to the mounting column (13) through a connecting rod (20).

4. The high-efficiency bolt thread rolling equipment according to claim 3, characterized in that, The lead screw (18) is connected to the vertical plate (2) through a bearing. The top end of the lead screw (18) extends to the outside of the vertical plate (2) and is connected to the servo motor (21). The moving block (19) has a threaded hole that matches the lead screw (18).

5. The high-efficiency bolt thread rolling equipment according to claim 1, characterized in that, The connecting assembly includes symmetrically arranged slots (26) at the bottom of the mounting post (13), and a plug-in post (27) extending into the slot (26) at the top of the arc-shaped burr scraper (14). A placement groove (22) is provided in the mounting post (13), and two sliders (23) symmetrically arranged and matching the placement groove (22) are provided in the placement groove (22). A take-up roller (24) is provided between the two sets of sliders (23), and the take-up roller (24) passes through... The connecting line (25) is connected to the two sets of sliders (23) respectively. Each set of sliders (23) is provided with a limiting rod (28) on the side away from each other. The outer wall of the limiting rod (28) is fitted with a spring (29). The slider (23) is connected to the mounting post (13) through the spring (29). One side of the limiting rod (28) extends into the slot (26). The outer wall of the insertion post (27) is provided with a limiting groove that matches the limiting rod (28).

6. The high-efficiency bolt thread rolling equipment according to claim 5, characterized in that, The top of the slider 2 (23) is provided with a limiting block (30), and the mounting column (13) is provided with a stroke groove (31) that matches the limiting block (30). The top of the take-up roller (24) extends to the outside of the mounting column (13) and is connected to the knob (32).

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