PC component forming device

Abstract

The utility model provides a PC component forming device, which relates to the technical field of PC components and comprises a device body. Long forming templates in the left-right direction are arranged in front of and behind the device body, front-back through embedding grooves are formed in the left end and the right end of the top end face of each long forming template, a threaded blind hole is formed in the middle of the top end face of each long forming template, and front-back through containing grooves are formed in the top end face of each long forming template in the left-right direction. Semicircular reinforcing steel bar grooves penetrating front and back are formed in the middles of the bottoms of the interiors of the containing grooves of the long forming formworks, vertical plates in the vertical direction are arranged on the outer end faces between the containing grooves of the long forming formworks, and sealing blocks of long sealing battens can be conveniently inserted into the containing grooves of the long forming formworks to seal the tops of reinforcing steel bars. Therefore, the concrete is prevented from flowing out of the steel bar positioning groove, and the problems that when the precast concrete member is poured, the concrete is prone to flowing out of the steel bar positioning groove, and sealing measures are inconvenient to add on the forming plate to prevent the concrete from flowing out of the steel bar positioning groove are solved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to PC component technical field especially relates to a PC component forming device. BACKGROUND

[0002] PC component refers to the concrete product that is pre-produced in factory through standardization and mechanization, is widely used in building, traffic and water conservancy and so on, according to component type and function, PC component can be divided into outer wall, inner wall, beam column, floor and special-shaped part etc., PC component production needs forming device, curing kiln and high-frequency vibrator and other equipment, and the forming device is the mould for forming precast concrete component.

[0003] Based on the above, the present inventor found that the existing PC component forming device has the following shortcomings:

[0004] 1, when precast concrete component is poured, concrete is easy to flow out from the steel bar positioning groove, it is inconvenient to add sealing measures on the forming plate to prevent concrete from flowing out from the steel bar positioning groove;

[0005] 2, each forming plate needs to be fixed by multiple fixing structures, resulting in that the dismounting process of forming plate is relatively cumbersome, and it is inconvenient to make four forming plates mutually embedded and only fix the embedded part. INVENTION CONTENTS

[0006] In order to solve the above technical problems, the utility model provides a kind of PC component forming device, to solve the existing in precast concrete component pouring, concrete is easy to flow out from the steel bar positioning groove, it is inconvenient to add sealing measures on the forming plate to prevent concrete from flowing out from the steel bar positioning groove;Each forming plate needs to be fixed by multiple fixing structures, resulting in that the dismounting process of forming plate is relatively cumbersome, and it is inconvenient to make four forming plates mutually embedded and only fix the embedded part problem.

[0007] The purpose and effect of the PC component forming device of the utility model are achieved by the following specific technical means:

[0008] A kind of PC component forming device, including device body;The device body is provided with long forming template in left and right direction in front and back, and the top end surface of long forming template is provided with embedded slot in front and back in left and right two ends, and the top end surface of long forming template is provided with threaded blind hole in middle, and the top end surface of long forming template is provided with placement slot in front and back in left and right arrangement, and the placement slot of long forming template is provided with semicircular steel bar slot in front and back in middle in inner bottom, and the outer end surface between the placement slot of long forming template is provided with vertical plate in up and down direction, and the top of long forming template is provided with long sealing batten in left and right direction by bolt, and long sealing batten is provided with fixed hole in up and down direction in middle, and the bottom end surface of long sealing batten is provided with sealing block in left and right arrangement, and the bottom end surface of sealing block of long sealing batten is provided with semicircular steel bar slot in front and back in middle.

[0009] Further, the fixed bearing rod is sleeved with a fixed compression plate in the inside-out direction on the upper end of the threaded rod, an upper and lower through hole is formed in the outer end of the fixed compression plate, and a right-angle V-shaped strip slot is formed in the inner end bottom end face of the fixed compression plate.

[0010] Further, the fixed bearing rod is sleeved with a fixed compression plate in the inside-out direction on the upper end of the threaded rod, an upper and lower through hole is formed in the outer end of the fixed compression plate, and a right-angle V-shaped strip slot is formed in the inner end bottom end face of the fixed compression plate.

[0011] Further, the fixed bearing rod is sleeved with a fixed compression plate in the inside-out direction on the upper end of the threaded rod, an upper and lower through hole is formed in the outer end of the fixed compression plate, and a right-angle V-shaped strip slot is formed in the inner end bottom end face of the fixed compression plate.

[0012] Further, the fixed bearing rod is sleeved with a fixed compression plate in the inside-out direction on the upper end of the threaded rod, an upper and lower through hole is formed in the outer end of the fixed compression plate, and a right-angle V-shaped strip slot is formed in the inner end bottom end face of the fixed compression plate.

[0013] Further, the fixed bearing rod is sleeved with a fixed compression plate in the inside-out direction on the upper end of the threaded rod, an upper and lower through hole is formed in the outer end of the fixed compression plate, and a right-angle V-shaped strip slot is formed in the inner end bottom end face of the fixed compression plate.

[0014] Further, the fixed bearing rod is sleeved with a fixed compression plate in the inside-out direction on the upper end of the threaded rod, an upper and lower through hole is formed in the outer end of the fixed compression plate, and a right-angle V-shaped strip slot is formed in the inner end bottom end face of the fixed compression plate.

[0015] Compared with the prior art, the utility model has the advantages of the following:

[0016] The closed block of the long closed strip plate is inserted into the placement slot of the long forming template to close the top of the steel bar, thereby preventing the concrete from flowing out of the steel bar positioning slot, and solving the problem that the concrete easily flows out of the steel bar positioning slot when pouring the prefabricated concrete member, and the problem that it is inconvenient to add a closing measure on the forming plate to prevent the concrete from flowing out of the steel bar positioning slot.

[0017] The long forming die plate and the short forming die plate are assembled by being embedded with each other through the embedded grooves, the fixed pressing plate is pressed on the top of the embedded part of the long forming die plate and the short forming die plate for assembly and fixation, the problem that each forming plate needs to be fixed through multiple fixing structures, the disassembly and assembly process of the forming plate is relatively complicated, and the four forming plates are inconvenient to be embedded and fixed only at the embedded part is solved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 is a front view structural schematic diagram of the utility model.

[0019] Figure 2 is a disassembly structural schematic diagram of the utility model.

[0020] Figure 3 is a demolding state schematic diagram of the utility model.

[0021] Figure 4 is a pouring state schematic diagram of the utility model.

[0022] Figure 5 is an assembly schematic diagram of the long forming die plate and the long closed strip plate of the utility model.

[0023] Figure 6 is a bottom view schematic diagram of the fixed pressing plate of the utility model.

[0024] In the drawing: 1, device body; 2, long forming die plate; 3, long closed strip plate; 4, short forming die plate; 5, short closed strip plate; 6, assembly bearing plate; 7, fixed bearing rod; 8, fixed locking cylinder; 9, fixed pressing plate. DETAILED DESCRIPTION

[0025] The embodiment of the present application is further described in detail below in combination with the drawings and examples.

[0026] Example one: as shown in the drawings, Figure 1 to the drawings, Figure 6 :

[0027] The utility model provides a PC component forming device, including device body 1, the long forming template 2 of left and right direction is arranged to device body 1 front and back, and it is convenient to form PC component long side, the long embedding groove of front and back penetration is established to long forming template 2 top end face both ends, and it is convenient to embed and assemble with short forming template 4, the threaded blind hole is established to long forming template 2 top end face middle, and it is convenient to long closed batten 3 passes through bolt installation, long forming template 2 top end face is established to the embedding groove of front and back penetration, and it is convenient to the insertion of closed block of long closed batten 3, the semicircular reinforcing bar groove of front and back penetration is established to the embedding groove inside bottom middle of long forming template 2, and it is convenient to the steel bar inside, the vertical plate of up and down direction is set up to the embedding groove between long forming template 2, and it is convenient to strengthen stress capacity, long closed batten 3 is installed to the long forming template 2 top through bolt, and it is convenient to the embedding groove of long forming template 2 is closed, the fixed hole of up and down penetration is established to long closed batten 3 middle, and it is convenient to pass through bolt installation, long closed batten 3 bottom end face is provided with the closed block of left and right arrangement, and it is convenient to insert the embedding groove inside of long forming template 2, the semicircular reinforcing bar groove of front and back penetration is established to the closed block bottom end face middle of long closed batten 3, and it is convenient to the steel bar inside, short forming template 4 is installed to the long forming template 2 between left and right both ends, and it is convenient to long forming template 2 and short forming template 4 assembly forms frame structure, the embedding groove of left and right penetration is established to short forming template 4 front and back both ends bottom end face, and it is convenient to embed and assemble with long forming template 2, the threaded blind hole is established to short forming template 4 top end face middle, and it is convenient to short closed batten 5 passes through bolt installation, short forming template 4 top end face is established to the embedding groove of left and right penetration, and it is convenient to the insertion of closed block of short closed batten 5, the semicircular reinforcing bar groove of left and right penetration is established to the embedding groove inside bottom middle of short forming template 4, and it is convenient to the steel bar inside, the vertical plate of up and down direction is set up to the embedding groove between short forming template 4, and it is convenient to strengthen stress capacity.

[0028] The short forming die plate 4 is provided with front and rear short closing strip plates 5 on the top through bolt mounting, which is convenient for closing the placing groove of the short forming die plate 4, the middle of the short closing strip plate 5 is provided with a fixed hole penetrating upwards and downwards, which is convenient for bolt mounting, the bottom end surface of the short closing strip plate 5 is provided with front and rear closing blocks, which is convenient for being inserted into the placing groove of the short forming die plate 4, the bottom end surface of the closing block of the short closing strip plate 5 is provided with a semicircular steel bar groove penetrating left and right, which is convenient for the steel bar being inside, the bottom between the short forming die plate 4 and the long forming die plate 2 is provided with a left and right assembly bearing plate 6, which is convenient for the assembly bearing plate 6 bearing each part, the four corners of the assembly bearing plate 6 are provided with screw holes penetrating upwards and downwards, which is convenient for the fixed bearing rod 7 being mounted through screw threads, the inside of the screw hole of the assembly bearing plate 6 is provided with a fixed bearing rod 7 penetrating upwards and downwards through screw threads, which is convenient for bearing the fixed locking cylinder 8 and the fixed pressing plate 9, the upper part of the fixed bearing rod 7 is provided with a threaded rod, which is convenient for the fixed locking cylinder 8 being mounted through screw threads, which is convenient for the fixed pressing plate 9 being mounted, the bottom end surface of the threaded rod of the fixed bearing rod 7 is provided with a regular hexagonal prism, which is convenient for the fixed bearing rod 7 being disassembled through tool rotation, the bottom end surface of the regular hexagonal prism of the fixed bearing rod 7 is provided with a fixed column, which is convenient for the fixed bearing rod 7 being mounted on the assembly bearing plate 6, the upper end of the threaded rod of the fixed bearing rod 7 is provided with a fixed locking cylinder 8 penetrating upwards and downwards through screw threads, which is convenient for the fixed pressing plate 9 being pressed downwards, the inside circumference of the fixed locking cylinder 8 is provided with screw threads, which is convenient for being mounted through screw threads, the outside circumference of the fixed locking cylinder 8 is provided with a regular hexagonal structure, which is convenient for being rotated through a tool, the outside circumference of the bottom of the fixed locking cylinder 8 is provided with a contact ring plate, which is convenient for contacting the fixed pressing plate 9 to increase the friction force to prevent loosening, the inside and outside of the upper part of the threaded rod of the fixed bearing rod 7 is provided with a fixed pressing plate 9, which is convenient for the embedded part of the long forming die plate 2 and the short forming die plate 4 being pressed and fixed, the outer end of the fixed pressing plate 9 is provided with a through hole penetrating upwards and downwards, which is convenient for the fixed bearing rod 7 passing through, the inner end bottom end surface of the fixed pressing plate 9 is provided with a right-angle V-shaped strip groove with an opening outward, which is convenient for mutually fitting with the cross shape of the embedded part of the long forming die plate 2 and the short forming die plate 4.

[0029] The specific use mode and role of the embodiment are as follows:

[0030] In the utility model, Figure 1 As shown in the figure, the device body 1 is in the state of PC component pouring completion, at this time, the inside between the long forming die plate 2 and the short forming die plate 4 is the PC component poured and completed, it is noticed that the PC component is provided with a steel bar inside, and the top end surface of the PC component is flush with the top end surface of the long forming die plate 2 and the short forming die plate 4, when the PC component is solidified and demoulded, the fixed bolts of the long closing strip plate 3 and the short closing strip plate 5 are loosened, the long closing strip plate 3 and the short closing strip plate 5 are taken down and separated from the long forming die plate 2 and the short forming die plate 4, and the state is as shown in the figure, Figure 3As shown, thereby releasing the limit of upward movement of the steel bars, then lifting the PC component upward to separate from the inside of the long forming template 2 and the short forming template 4, thereby realizing the demolding of the PC component, when the demolding of the PC component is completed, put the new steel bars into the semicircular steel bar groove inside the long forming template 2 and the short forming template 4, install the long closing batten 3 and the short closing batten 5 back to the top of the long forming template 2 and the short forming template 4 through bolts, as shown Figure 4 As shown, then pour concrete into the inside of the long forming template 2 and the short forming template 4, that is, the long forming template 2 and the short forming template 4 are embedded and assembled to form a frame-shaped structure, and the top of the embedded part is pressed by the fixed pressing plate 9, which solves the problem that each forming plate needs to be fixed by multiple fixed structures, resulting in a relatively complicated disassembly process of the forming plate, and the long closing batten 3 and the short closing batten 5 are inserted into the placing groove of the long forming template 2 and the short forming template 4, which effectively prevents the problem of concrete flowing out of the placing groove.

[0031] Example two: The difference between example one and example two is that the regular hexagonal prism of the fixed bearing rod 7 can also be set as a regular heptagonal prism, thereby making the fixed bearing rod 7 need to be rotated by a special tool matched with the regular heptagonal prism, preventing non-workers from rotating and disassembling the fixed bearing rod 7.

[0032] Example three: The difference between example one and example three is that the regular hexagonal structure of the fixed locking cylinder 8 can also be set as a regular heptagonal structure, thereby making the fixed locking cylinder 8 need to be rotated by a special tool matched with the regular heptagonal structure, preventing non-workers from rotating and disassembling the fixed locking cylinder 8.

Claims

1. A PC component molding device, characterized in that: The device includes a main body (1); the main body (1) is provided with long forming templates (2) in the left and right directions at both the front and back. The top end face of the long forming template (2) is provided with interlocking grooves that run from front to back. The top end face of the long forming template (2) is provided with a threaded blind hole in the middle. The top end face of the long forming template (2) is provided with a placement groove that runs from left to right and from front to back. The bottom of the placement groove of the long forming template (2) is provided with a semi-circular steel bar groove that runs from front to back. The outer end face between the placement grooves of the long forming template (2) is provided with vertical plates in the up and down direction. The top of the long forming template (2) is installed with long sealing strips (3) in the left and right directions by bolts. The middle of the long sealing strips (3) is provided with a fixing hole that runs from top to bottom. The bottom end face of the long sealing strips (3) is provided with sealing blocks that run from left to right. The bottom end face of the sealing blocks of the long sealing strips (3) is provided with a semi-circular steel bar groove that runs from front to back.

2. The PC component molding apparatus as described in claim 1, characterized in that: Both ends of the long forming template (2) are equipped with short forming templates (4) in the front-to-back direction. The bottom end faces of both ends of the short forming template (4) are provided with interlocking grooves that run from left to right. The top end face of the short forming template (4) is provided with a threaded blind hole. The top end face of the short forming template (4) is provided with a placement groove that runs from front to back and runs from left to right. The bottom center of the placement groove of the short forming template (4) is provided with a semi-circular steel bar groove that runs from left to right. The outer end faces of the placement grooves of the short forming template (4) are provided with vertical plates in the up-down direction.

3. The PC component molding apparatus as described in claim 2, characterized in that: The short forming template (4) has a short closing strip (5) installed on the top of it in the front-to-back direction by bolts. The short closing strip (5) has a fixing hole that runs through the top and bottom. The bottom end face of the short closing strip (5) is provided with a closing block arranged in the front and back. The bottom end face of the closing block of the short closing strip (5) has a semi-circular steel bar groove that runs through the left and right.

4. The PC component molding device as described in claim 3, characterized in that: A left-right oriented assembly support plate (6) is provided at the bottom between the short forming template (4) and the long forming template (2), and threaded holes that penetrate vertically are provided at the four corners of the assembly support plate (6).

5. The PC component molding apparatus as described in claim 4, characterized in that: The top of the threaded hole of the assembled bearing plate (6) is fitted with a fixed bearing rod (7) in the vertical direction. The upper part of the fixed bearing rod (7) is provided with a threaded rod, the bottom end face of the threaded rod of the fixed bearing rod (7) is provided with a regular hexagonal prism, and the bottom end face of the regular hexagonal prism of the fixed bearing rod (7) is provided with a fixed post.

6. The PC component molding apparatus as described in claim 5, characterized in that: The upper end of the threaded rod of the fixed bearing rod (7) is fitted with a fixed locking cylinder (8) in the vertical direction. The inner circumference of the fixed locking cylinder (8) is threaded, the outer circumference of the fixed locking cylinder (8) is provided with a regular hexagonal structure, and the bottom outer circumference of the fixed locking cylinder (8) is provided with a contact ring plate.

7. The PC component molding apparatus as described in claim 6, characterized in that: The upper part of the threaded rod of the fixed bearing rod (7) is fitted with a fixed clamping plate (9) in the inward and outward directions. The outer end of the fixed clamping plate (9) is provided with a through hole that runs through from top to bottom. The bottom end face of the inner end of the fixed clamping plate (9) is provided with a right-angled V-shaped groove with the opening facing outward.

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