Scrap iron processing mechanism of gear hobbing machine

By combining the drive and control components and the blocking components, the iron chips from the gear hobbing machine are compressed into blocks and pushed, solving the problem of low iron chip processing efficiency and improving processing efficiency and quality.

CN224089738UActive Publication Date: 2026-04-07JIANGSU MEDI INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

Existing hobbing machine chip handling mechanisms are inefficient when the collection box space is limited, and the coiled chips take up space and affect subsequent use.

Method used

The drive and control components are used to rotate and slide the processing components. With the cooperation of the sealing components, the iron filings are compressed into blocks and pushed out of the processing box, realizing block collection and transportation.

Benefits of technology

It improves the efficiency and quality of iron filings processing, facilitates cleaning and transportation, and continuously and effectively handles iron filings generated by gear hobbing machines.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for the technical field of gear hobbing machines, and provides a gear hobbing machine scrap iron processing mechanism which comprises a processing box, a G-shaped frame and a feeding hopper and further comprises a driving control assembly, a processing assembly and a blocking assembly, the driving control assembly is installed on the G-shaped frame and connected with one end of the processing assembly, one end of the processing assembly is installed on the G-shaped frame in a sliding mode, and the other end of the processing assembly is connected with the blocking assembly. And the plugging assembly is mounted at one end, far away from the treatment assembly, of the treatment box. According to the scrap iron processing mechanism of the gear hobbing machine, the driving control assembly drives the processing assembly to work, the processing assembly can press scrap iron in the processing box into blocks in the mode that the processing assembly is matched with the plugging assembly, and the processing assembly can push blocky scrap iron out of the processing box in the mode that the processing assembly works independently. In this way, blocky scrap iron can be conveniently collected and treated, the scrap iron can be continuously and effectively pressed by the treatment box, and the treatment efficiency and treatment quality of the treatment mechanism are improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to hobbing machine technical field especially relates to a hobbing machine iron filings processing mechanism. BACKGROUND

[0002] Hobbing machine is the most widely used machine tool in gear machining machine tool, straight teeth and helical tooth cylindrical gears can be cut on hobbing machine, and turbine and sprocket can also be machined, a large amount of iron filings will be produced in the working process of hobbing machine, in order to maintain the on-site environment and the personal safety of workers, the iron filings produced by hobbing machine need to be handled and collected in time.

[0003] The existing processing mechanism is provided with a magnetic transmission device, which can adsorb the iron filings produced by the hobbing machine and transmit the adsorbed iron blocks to the collecting box, and a brush assembly is arranged on the side of the magnetic transmission device located in the collecting box, which is used for removing the residual iron filings on the magnetic transmission device and making them fall into the collecting box, so that the collection and processing of the iron filings are realized.

[0004] Because the storage space of the collecting box is limited, it must be cleaned in time after collecting a certain amount of iron filings, otherwise it will affect the subsequent use, in addition, the iron filings produced by the hobbing machine are usually in a winding state, the iron filings in this state not only occupy the limited space of the collecting box rapidly, but also cause certain disturbance to the later collection work.

[0005] Therefore, in view of the above status, it is urgent to develop a hobbing machine iron filings processing mechanism to overcome the deficiencies in the prior art. UTILITY MODEL CONTENTS

[0006] In view of the deficiencies in the prior art, the purpose of the embodiments of the utility model is to provide a hobbing machine iron filings processing mechanism to solve the problems in the background art.

[0007] To achieve the above purpose, the utility model provides the following technical scheme:

[0008] A hobbing machine iron filings processing mechanism, including the processing box of two-way opening, the side of processing box is fixed with G shaped frame, the top of processing box is installed with the feeding hopper that communicates with its inside, the feeding hopper is located below the hobbing machine machining station, the feeding hopper is used for guiding and sending the iron filings produced by hobbing machine to processing box, still include:

[0009] Drive control assembly, the drive control assembly is installed on G shaped frame, and the output end of drive control assembly is connected with one end of processing assembly;

[0010] Processing assembly, one end of processing assembly is slidably installed on G shaped frame and is connected with the output end of drive control assembly, the other end of processing assembly is located in processing box and is slidably connected with the inner wall of processing box.

[0011] A blocking assembly is installed on the end of the processing box away from the processing assembly, and the blocking assembly and the processing assembly are respectively located on two sides of the feeding hopper;

[0012] The drive control assembly drives one end of the processing assembly to rotate, and the processing assembly drives the other end to slide towards the processing box through the rotation of one end, and the processing assembly presses the iron filings in the processing box into blocks through the sliding and cooperation with the blocking assembly.

[0013] When the block-shaped iron filings in the processing box reach the specified size, the blocking assembly unblocks the side of the processing box, and the side of the processing box is in an open state, and the drive control assembly pushes the block-shaped iron filings in the processing box out of the processing box through the cooperation with the processing assembly.

[0014] As a further technical scheme of the present application, the drive control assembly comprises a motor, a main shaft, a transmission member, a transmission shaft, a first gear and a second gear, the motor is fixed on the G-shaped frame, the output end of the motor is fixed with the main shaft, the transmission shaft is rotatably installed on the G-shaped frame, the two ends of the transmission member are fixedly connected with the main shaft and the transmission shaft, the first gear is fixedly arranged on the transmission shaft, the second gears are arranged on the two sides of the first gear and are in mesh with the first gear, and the second gears are fixed on the processing assembly.

[0015] As a further technical scheme of the present application, the processing assembly comprises a rotating shaft, a rotating rod, a sliding groove, a sliding shaft, a sliding column and a processing block, the rotating shaft is rotatably installed on the G-shaped frame, the second gear is fixedly arranged on the rotating shaft, and the rotating rod is also fixed on the rotating shaft, the middle part of one end of the rotating rod is provided with the sliding groove, the sliding groove is in sliding cooperation with the sliding shaft fixed on one end of the sliding column, one end of the sliding column is slidably installed on the G-shaped frame, the other end of the sliding column extends into the processing box and is fixedly connected with one side of the processing block, and the outer wall of the processing block is slidably connected with the inner wall of the processing box.

[0016] As a further technical scheme of the present application, the blocking assembly comprises a blocking seat, a mounting groove, a blocking block and a handle, the blocking seat is fixed on the outer wall of one end of the processing box away from the processing block, the blocking seat adopts a U-shaped block structure, the mounting groove for slidably installing the blocking block is formed in the inner wall of the blocking seat, and the handle is fixed on the top of the blocking block.

[0017] As a further technical scheme of the present application, the specification area of the blocking block exposed outside the blocking seat is larger than the opening area of one side of the processing box.

[0018] Compared with the prior art, the present application has the following advantages:

[0019] The driving assembly drives one end of the processing assembly to rotate, so that the other end of the processing assembly can slide towards the processing box, and the processing assembly can press the iron filings in the processing box in the form of blocks by sliding and cooperating with the blocking assembly, so that the iron filings can be retained in the processing box in the form of blocks, which facilitates subsequent cleaning, transportation and handling, and improves the processing efficiency and quality of the iron filings.

[0020] When the block-shaped iron filings in the processing box reach a certain specification, the blocking assembly releases the blocking of one side of the processing box, so that one side of the processing box is in an open state, and the driving assembly can push the block-shaped iron filings in the processing box out of the processing box by cooperating with the processing assembly, which facilitates the collection and processing of the block-shaped iron filings, and facilitates the continuous and effective pressing treatment of the iron filings generated by the gear rolling machine by the processing mechanism, and further improves the processing efficiency and quality of the processing mechanism.

[0021] To make the structure characteristics and functions of the present application clearer, the present application will be described in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0022] Figure 1 The structure of the gear rolling machine iron filings processing mechanism provided by the embodiment of the present application is shown in the structure diagram.

[0023] Figure 2 The structure of the gear rolling machine iron filings processing mechanism provided by the embodiment of the present application is shown in the structure diagram.

[0024] Figure 3 For Figure 2 An enlarged view of structure A.

[0025] Reference signs: 1- processing box, 2- feeding hopper, 3- G-shaped frame, 4- driving assembly, 41- motor, 42- main shaft, 43- transmission member, 44- transmission shaft, 45- first gear, 46- second gear, 5- processing assembly, 51- rotating shaft, 52- rotating rod, 53- sliding groove, 54- sliding shaft, 55- sliding column, 56- processing block, 6- blocking assembly, 61- blocking seat, 62- mounting groove, 63- blocking block, 64- handle. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the present application clearer, the present application will be described in further detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.

[0027] The specific implementation of the utility model is described in detail below in combination with specific embodiments.

[0028] As shown in Figures 1 to 3 The utility model provides a hobbing machine iron chip processing mechanism which comprises a bidirectional opening processing box 1, a G-shaped frame 3 is fixed on one side of the processing box 1, a feeding hopper 2 is installed on the top of the processing box 1 and is connected with the inside of the processing box 1, the feeding hopper 2 is located below the hobbing machine machining station, the feeding hopper 2 is used to guide and send the iron chips generated by the hobbing machine machining into the processing box 1, and further comprises:

[0029] A drive control assembly 4 is installed on the G-shaped frame 3, and the output end of the drive control assembly 4 is connected with one end of a processing assembly 5;

[0030] The processing assembly 5 is slidably installed on the G-shaped frame 3 and is connected with the output end of the drive control assembly 4, and the other end of the processing assembly 5 is located in the processing box 1 and is slidably connected with the inner wall of the processing box 1;

[0031] A plugging assembly 6 is installed on the processing box 1 and is away from one end of the processing assembly 5, and the plugging assembly 6 and the processing assembly 5 are respectively located on the two sides of the feeding hopper 2;

[0032] The drive control assembly 4 can drive one end of the processing assembly 5 to rotate in a rotating mode, so that the other end of the processing assembly 5 can slide towards the processing box 1, and the processing assembly 5 can press the iron chips in the processing box 1 in a sliding mode and in cooperation with the plugging assembly 6, so that the iron chips can be retained in the processing box 1 in a block form, which not only facilitates the cleaning of the iron chips in the later stage, but also facilitates the transportation and handling of the iron chips, and improves the processing efficiency and processing quality of the iron chips;

[0033] When the block-shaped iron chips in the processing box 1 reach a certain specification, the plugging assembly 6 releases the blocking of one side of the processing box 1, so that one side of the processing box 1 is in an open state, and at this time, the drive control assembly 4 can push the block-shaped iron chips in the processing box 1 out of the processing box 1 by cooperating with the processing assembly 5, which not only facilitates the collection and processing of the block-shaped iron chips, but also facilitates the continuous and effective pressing treatment of the iron chips generated by the hobbing machine in the processing box 1, and further improves the processing efficiency and processing quality of the processing mechanism.

[0034] As shown in Figures 1 to 3As shown, in a preferred embodiment of this utility model, the drive control component 4 includes a motor 41, a main shaft 42, a transmission component 43, a transmission shaft 44, a first gear 45, and a second gear 46. The motor 41 is fixed on the G-shaped frame 3, and the main shaft 42 is fixed on the output end of the motor 41. The transmission shaft 44 is rotatably mounted on the G-shaped frame 3. The two ends of the transmission component 43 are fixedly connected to the main shaft 42 and the transmission shaft 44, respectively. The first gear 45 is concentrically fixed on the transmission shaft 44, and the second gear 46 meshes with both sides of the first gear 45. The second gear 46 is fixed on the processing component 5.

[0035] In this embodiment, the motor 41 drives the main shaft 42 to rotate, and the main shaft 42 drives the transmission shaft 44 to rotate through the transmission component 43. The transmission shaft 44 drives the first gear 45 on it to rotate, and the first gear 45 drives the second gears 46 distributed on both sides of it to rotate. The second gears 46 drive the processing component 5 to work by rotating, so that the processing component 5 can not only press the iron filings in cooperation with the sealing component 6, so that they can be retained in the processing box 1 in the form of blocks, which not only facilitates the later cleaning, but also facilitates the transportation and handling, improving the processing efficiency and quality of iron filings. It can also push the block iron filings out of the processing box 1, which not only facilitates the collection and processing of block iron filings, but also facilitates the continuous and effective pressing of iron filings generated by the gear hobbing machine by the processing box 1, further improving the processing efficiency and quality of the processing mechanism.

[0036] In a preferred embodiment, the transmission component 43 preferably adopts a transmission structure composed of a synchronous belt and a synchronous pulley.

[0037] like Figures 1 to 3 As shown in the preferred embodiment of this utility model, the processing component 5 includes a rotating shaft 51, a rotating rod 52, a sliding groove 53, a sliding shaft 54, a sliding column 55, and a processing block 56. The rotating shaft 51 is rotatably mounted on the G-shaped frame 3. A second gear 46 is concentrically fixed on the rotating shaft 51, and a rotating rod 52 is also fixed on the rotating shaft 51. A sliding groove 53 is formed in the middle of one end of the rotating rod 52. The sliding groove 53 is slidably engaged with the sliding shaft 54 ​​fixed on one end of the sliding column 55. One end of the sliding column 55 is slidably mounted on the G-shaped frame 3, and the other end of the sliding column 55 extends into the processing box 1 and is fixedly connected to one side of the processing block 56. The outer wall of the processing block 56 is slidably connected to the inner wall of the processing box 1.

[0038] In the embodiment, the second gear 46 drives the rotating shaft 51 to rotate, the rotating shaft 51 drives the rotating rod 52 to rotate, the rotating rod 52 drives the sliding column 55 to slide on the G-shaped frame 3 and towards the processing box 1 by rotating and cooperating with the sliding shaft 54, and the sliding column 55 drives the processing block 56 to slide in the processing box 1, so that the processing block 56 can not only push the blocky iron scraps out of the processing box 1, but also facilitate the collection and processing of the blocky iron scraps, the continuous and effective pressing treatment of the iron scraps generated by the gear hobbing machine in the processing box 1, and the pressing of the iron scraps in the processing box 1 in the form of blocks by cooperating with the blocking assembly 6, so that the processing block 56 can be conveniently cleaned, transported and carried, and the processing efficiency and quality of the iron scraps are improved.

[0039] In a preferred embodiment, the rotating rod 52 preferably adopts a Y-shaped rod structure.

[0040] As shown in Figures 1 to 3 As a preferred embodiment of the utility model, the blocking assembly 6 includes a blocking seat 61, a mounting groove 62, a blocking block 63 and a handle 64, the blocking seat 61 is fixed on the outer wall of one end of the processing box 1 away from the processing block 56, the blocking seat 61 preferably adopts a U-shaped block structure, the mounting groove 62 for sliding installation of the blocking block 63 is formed in the inner wall of the blocking seat 61, and the handle 64 is fixed to the top of the blocking block 63.

[0041] As shown in Figures 1 to 3 As a preferred embodiment of the utility model, the specification area of the blocking block 63 exposed outside the blocking seat 61 is greater than the opening area of one side of the processing box 1, so that the blocking block 63 can effectively block the processing box 1 after being installed in the blocking seat 61, the iron scraps can be prevented from moving out of the processing box 1 during the pressing process, and the processing quality and efficiency of the iron scraps by the processing mechanism are improved.

[0042] In the embodiment, when the iron scraps in the processing box 1 need to be pressed, the blocking block 63 is stably installed on the blocking seat 61 and effectively blocks one side of the processing box 1, so that the processing block 56 can cooperate with the blocking block 63 during the sliding process in the processing box 1, thereby realizing the pressing of the iron scraps in the form of blocks in the processing box 1;

[0043] When the blocky iron scraps need to be pushed, the blocking block 63 is removed from the blocking seat 61 by the handle 64, the blocking of the processing box 1 is removed, one side of the processing box 1 is in an open state, and the processing block 56 in the sliding state can push the blocky iron scraps out of the processing box 1, thereby facilitating the collection and processing of the blocky iron scraps.

[0044] The working principle of the utility model is:

[0045] When it is needed to press the iron filings in the processing box 1, the blocking piece 63 is stably installed on the blocking seat 61 and effectively blocks one side of the processing box 1, the motor 41 drives the main shaft 42 to rotate, the main shaft 42 drives the transmission shaft 44 to rotate through the transmission member 43, the transmission shaft 44 drives the first gear 45 on it to rotate, the first gear 45 drives the second gear 46 distributed on both sides to rotate, the second gear 46 drives the rotating shaft 51 to rotate, the rotating shaft 51 drives the rotating rod 52 to rotate, the rotating rod 52 can drive the sliding column 55 to slide on the G-shaped frame 3 and towards the processing box 1 through the mode of rotation and cooperation of the sliding groove 53 and the sliding shaft 54, the sliding column 55 drives the processing piece 56 to slide in the processing box 1, so that the processing piece 56 can cooperate with the blocking piece 63 in the sliding process in the processing box 1, thereby realizing the pressing of the iron filings, so that the iron filings can be retained in the processing box 1 in the form of blocks;

[0046] When it is needed to push the block-shaped iron filings, the blocking piece 63 is removed from the blocking seat 61 through the handle 64, the blocking of the processing box 1 is released, and one side of the processing box 1 is in an open state, so that the processing piece 56 in the sliding state can push the block-shaped iron filings out of the processing box 1, which is convenient for collecting and processing the block-shaped iron filings;

[0047] The working principle of the hobbing machine iron filings processing mechanism is as above.

[0048] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A chip handling mechanism for a gear hobbing machine, comprising a bi-directionally open handling box, a G-shaped frame fixed to one side of the handling box, and a feed hopper communicating with the interior of the handling box installed on the top of the handling box, the feed hopper being located below the machining station of the gear hobbing machine, the feed hopper being used to guide the chips generated during gear hobbing into the handling box, characterized in that, Also includes: A drive control component is mounted on a G-frame, and the output end of the drive control component is connected to one end of a processing component; A processing component, one end of which is slidably mounted on a G-shaped frame and connected to the output end of a drive control component, and the other end of which is located inside a processing box and slidably connected to the inner wall of the processing box; A blocking assembly is installed on the processing box at one end away from the processing assembly, and the blocking assembly and the processing assembly are located on opposite sides of the feed hopper; The drive control component rotates one end of the processing component, which in turn rotates the other end of the processing component to slide towards the processing box. The processing component, through sliding and in cooperation with the sealing component, compresses the iron filings in the processing box into blocks. When the lumpy iron filings in the processing box reach the specified size, the sealing component releases the seal on one side of the processing box, leaving one side of the processing box open. The drive and control component, in cooperation with the processing component, pushes the lumpy iron filings in the processing box out of the processing box from the open end.

2. The chip handling mechanism for a gear hobbing machine according to claim 1, characterized in that, The drive control assembly includes a motor, a main shaft, a transmission component, a transmission shaft, a first gear, and a second gear. The motor is fixed on a G-frame, and the main shaft is fixed on the output end of the motor. The transmission shaft is rotatably mounted on the G-frame. The two ends of the transmission component are fixedly connected to the main shaft and the transmission shaft, respectively. A first gear is concentrically fixed on the transmission shaft, and a second gear meshes with both sides of the first gear. The second gear is fixed on the processing assembly.

3. The hobbing machine chip handling mechanism according to claim 2, characterized in that, The processing assembly includes a rotating shaft, a rotating rod, a sliding groove, a sliding shaft, a sliding column, and a processing block. The rotating shaft is rotatably mounted on a G-shaped frame. A second gear is concentrically fixed on the rotating shaft, and a rotating rod is also fixed on the rotating shaft. A sliding groove is formed in the middle of one end of the rotating rod. The sliding groove is slidably engaged with a sliding shaft fixed to one end of the sliding column. One end of the sliding column is slidably mounted on the G-shaped frame, and the other end of the sliding column extends into the processing box and is fixedly connected to one side of the processing block. The outer wall of the processing block is slidably connected to the inner wall of the processing box.

4. The chip handling mechanism for a gear hobbing machine according to claim 1, characterized in that, The sealing assembly includes a sealing seat, a mounting groove, a sealing block, and a handle. The sealing seat is fixed on the outer wall of the processing box at the end away from the processing block. The sealing seat adopts a U-shaped block structure. The inner wall of the sealing seat is provided with a mounting groove for sliding installation of the sealing block. The top of the sealing block is fixed with a handle.

5. The hobbing machine chip handling mechanism according to claim 4, characterized in that, The area of ​​the sealing block exposed outside the sealing seat is larger than the opening area on one side of the treatment box.