Split type filling device

Abstract

The split type filling device comprises a base and a plurality of sets of filling assemblies installed on the base, each set of filling assembly comprises an installation base, a lifting base and a filling cavity, the installation bases are installed on the base, a position adjusting structure is arranged between the installation bases and the base, the lifting bases are vertically connected with the installation bases in a sliding mode, and the filling cavities are connected with the lifting bases in a sliding mode. A lifting base is arranged on the mounting base, a lifting air cylinder is arranged between the lifting base and the mounting base, the lifting air cylinder is mounted on the mounting base, a piston rod is connected with the lifting base, the filling cavity is mounted on the lifting base, a filling pipe is arranged at the bottom of the filling cavity, a feeding opening is formed in the side face of the filling cavity, and a filling driving device is connected to the top of the filling cavity; according to the split type filling device, the technical means of position adjustment, pneumatic driving, arc array distribution and the like are combined, the defects of traditional equipment are effectively overcome, and the filling efficiency, precision and equipment adaptability are remarkably improved.

Description

Technical Field

[0001] This utility model relates to the field of filling device technology, and more specifically to a split-type filling device. Background Technology

[0002] In the field of filling equipment technology, traditional filling equipment typically adopts an integrated structural design, with its filling components fixedly installed on a base, leading to the following drawbacks in practical applications:

[0003] (1) Poor adaptability: The fixed structure cannot flexibly adjust the position of the filling components, making it difficult to adapt to different specifications of containers or diverse production line layouts. Especially when frequent changes in production tasks are required, equipment adjustment is time-consuming and costly. (2) Low maintenance efficiency: When a filling unit fails, the entire machine needs to be shut down for repair or component replacement, which seriously affects production continuity and increases maintenance costs. (3) Low space utilization: The filling components are mostly arranged in a straight line, occupying a large area, which cannot adapt to the high-efficiency layout requirements of ring or rotary production lines, limiting the efficiency of multi-station synchronous operation.

[0004] While some improvements exist in the existing technology to address the above problems, such as adding adjusting bolts to achieve fine-tuning of the position or using multiple cylinders to control the filling action, these solutions have not fundamentally solved the problems of modular maintenance, high efficiency adaptability, and space optimization. Utility Model Content

[0005] In view of the shortcomings of the existing technology, this utility model provides a split-type filling device. This split-type filling device combines position adjustment, pneumatic drive and arc array distribution and other technical means to effectively overcome the shortcomings of traditional equipment and significantly improve filling efficiency, accuracy and equipment adaptability.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A split-type filling device includes a base and several sets of filling components mounted on the base. Each set of filling components includes a mounting seat, a lifting seat, and a filling chamber. The mounting seat is mounted on the base and has a position adjustment structure between it and the base. The lifting seat is vertically slidably connected to the mounting seat, and a lifting cylinder is provided between the lifting seat and the mounting seat. The lifting cylinder is mounted on the mounting seat and has a piston rod connected to the lifting seat. The filling chamber is mounted on the lifting seat. A filling tube is provided at the bottom of the filling chamber, a feed inlet is provided on the side of the filling chamber, and a filling drive device is connected to the top of the filling chamber.

[0008] Furthermore, the position adjustment structure includes several mounting holes, a waist-shaped groove, and mounting bolts. The mounting holes are all located on the base, and the waist-shaped grooves are located at the bottom of the mounting base. The mounting bolts pass through the waist-shaped grooves and mounting holes and are fitted with mounting nuts.

[0009] Furthermore, the mounting base is provided with several sliders, and the lifting base is provided with vertically arranged slide rails, with the sliders and slide rails slidingly connected in cooperation.

[0010] Furthermore, the filling drive device includes a filling cylinder, which is mounted on a lifting seat and located above the filling chamber. The piston rod of the filling cylinder extends into the filling chamber and is connected to an extrusion plate.

[0011] Furthermore, a support plate is provided on one side of the base, the support plate is used to suspend and support the base, and a connecting structure is provided at the bottom of the support plate.

[0012] Furthermore, the several sets of filling components are arranged in an arc-shaped array on the base.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. Modular design for easy maintenance: The split structure allows for independent disassembly and assembly of each filling component, facilitating troubleshooting and component replacement, and reducing downtime.

[0015] 2. Highly flexible and adaptable: The position adjustment structure and arc array layout support various container specifications and production line configurations to meet diverse production needs.

[0016] 3. High filling accuracy: The cooperation between the lifting cylinder and the slide rail ensures precise adjustment of the filling tube height. Combined with pneumatic extrusion control, quantitative filling is achieved with a low error rate.

[0017] 4. Improved production efficiency: Multiple filling components can operate simultaneously, and the arc-shaped distribution design is compatible with circular or rotary production lines, significantly improving filling speed and making it suitable for mass production.

[0018] 5. Significant cost-effectiveness: The simple structure and standardized components are easy to process and replace, reducing manufacturing costs and maintenance expenses. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:

[0020] Figure 1A schematic diagram of a split-type filling device Figure 1 ;

[0021] Figure 2 A schematic diagram of a split-type filling device Figure 2 ;

[0022] Figure 3 This is a schematic diagram showing the connection between the mounting bracket and the base.

[0023] The markings in the diagram are as follows: 1. Base; 2. Support plate; 3. Mounting seat; 4. Lifting cylinder; 5. Lifting seat; 6. Mounting bolt; 7. Mounting nut; 8. Slide rail; 9. Slider; 10. Filling cylinder; 11. Filling chamber; 12. Filling pipe; 13. Feed pipe; 14. Waist-shaped groove. Detailed Implementation

[0024] In the description of this utility model, it should be noted that the directional terms such as "center", "horizontal (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", and "counterclockwise" indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific protection scope of this utility model.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features. Thus, the use of "first" and "second" to define a feature may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" or "a number" means two or more, unless otherwise explicitly specified.

[0026] A split-type filling device, such as Figure 1-3 As shown, the device includes a base 1 and several sets of filling components mounted on the base 1. Each set of filling components includes a mounting seat 3, a lifting seat 5, and a filling chamber 11. The mounting seat 3 is mounted on the base 1 and has a position adjustment structure between it and the base 1. The lifting seat 5 is vertically slidably connected to the mounting seat 3, and a lifting cylinder 4 is provided between the lifting seat 5 and the mounting seat 3. The lifting cylinder 4 is mounted on the mounting seat 3, and its piston rod is connected to the lifting seat 5. The filling chamber 11 is mounted on the lifting seat 5. A filling tube 12 is provided at the bottom of the filling chamber 11, a feed inlet is provided on the side of the filling chamber 11, and a filling drive device is connected to the top of the filling chamber 11.

[0027] Specifically, during filling, the lifting cylinder 4 drives the lifting seat 5 to descend, causing the filling tube 12 to extend into the container. Then, the filling drive device is activated to press the filling object in the filling chamber 11 into the container to achieve filling.

[0028] Preferably, the position adjustment structure includes a plurality of mounting holes, a waist-shaped groove 14 and mounting bolts 6. The plurality of mounting holes are all provided on the base 1, the plurality of waist-shaped grooves 14 are provided at the bottom of the mounting base 3, and the mounting bolts 6 pass through the waist-shaped grooves 14 and the mounting holes and are fitted with mounting nuts 7.

[0029] Specifically, the waist-shaped groove 14 at the bottom of the mounting base 3 is connected to the mounting hole on the base 1 by bolts. By loosening the mounting nut 7, the mounting base 3 can slide along the waist-shaped groove 14 to adjust its horizontal position, thereby realizing flexible position adjustment of the filling component on the base 1, adapting to the layout requirements of different specifications of containers or production lines, and improving the versatility and adaptability of the device.

[0030] Preferably, the mounting base 3 is provided with a plurality of sliders 9, and the lifting base 5 is provided with a vertically arranged slide rail 8, and the sliders 9 are slidably connected to the slide rail 8.

[0031] Specifically, the slider 9 on the mounting base 3 and the vertical slide rail 8 of the lifting base 5 form a sliding pair. The lifting base 5 is driven to move vertically along the slide rail 8 by the lifting cylinder 4, which ensures the stability and accuracy of the lifting process, reduces mechanical friction loss, extends the service life of the device, and improves the control accuracy of the filling height.

[0032] Preferably, the filling drive device includes a filling cylinder 10, which is mounted on the lifting seat 5 and located above the filling chamber 11. The piston rod of the filling cylinder 10 extends into the filling chamber 11 and is connected to an extrusion plate.

[0033] Specifically, the piston rod of the filling cylinder 10 drives the extrusion plate to move up and down in the filling chamber 11, and the material is extruded from the filling tube 12 by pressure. It is pneumatically driven, has a fast response speed, and the extrusion volume is controllable. It is suitable for the precise filling of high viscosity materials, and has a simple structure and low maintenance cost.

[0034] Preferably, a support plate 2 is provided on one side of the base 1, the support plate 2 is used to suspend and support the base 1, and a connecting structure is provided at the bottom of the support plate 2;

[0035] Specifically, the support plate 2 suspends and supports the base 1, and the bottom connecting structure (which can be bolts or buckles) is used to fix the base 1, so that several sets of filling components can be installed on different workbenches or production lines for filling.

[0036] Preferably, the plurality of filling components are arranged in an arc-shaped array on the base 1. Multiple sets of filling components are installed on the base 1 in an arc-shaped arrangement to cover a larger filling area. At the same time, the spatial layout is optimized to adapt to circular or rotary production lines, improve the efficiency of multi-station synchronous filling, and reduce the equipment footprint.

[0037] Preferably, the feed inlet on the side of the filling cavity 11 is connected to a feed pipe 13, and the feed pipe 13 is connected to a storage bin.

[0038] advantage:

[0039] 1. Modular design for easy maintenance: The split structure allows for independent disassembly and assembly of each filling component, facilitating troubleshooting and component replacement, and reducing downtime.

[0040] 2. Highly flexible and adaptable: The position adjustment structure and arc array layout support various container specifications and production line configurations to meet diverse production needs.

[0041] 3. High filling accuracy: The cooperation between the lifting cylinder 4 and the slide rail 8 ensures precise height adjustment of the filling tube 12. Combined with pneumatic extrusion control, quantitative filling is achieved with a low error rate.

[0042] 4. Improved production efficiency: Multiple filling components can operate simultaneously, and the arc-shaped distribution design is compatible with circular or rotary production lines, significantly improving filling speed and making it suitable for mass production.

[0043] 5. Significant cost-effectiveness: The simple structure and standardized components are easy to process and replace, reducing manufacturing costs and maintenance expenses.

[0044] The split-type filling device of this invention is superior to traditional filling equipment in terms of flexibility, efficiency, accuracy and reliability, and has broad market application prospects.

[0045] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.

Claims

1. A split-type filling device, characterized in that: The device includes a base and several sets of filling components mounted on the base. Each set of filling components includes a mounting seat, a lifting seat, and a filling chamber. The mounting seat is mounted on the base and has a position adjustment structure between it and the base. The lifting seat is vertically slidably connected to the mounting seat, and a lifting cylinder is provided between the lifting seat and the mounting seat. The lifting cylinder is mounted on the mounting seat and its piston rod is connected to the lifting seat. The filling chamber is mounted on the lifting seat. A filling tube is provided at the bottom of the filling chamber, a feed inlet is provided on the side of the filling chamber, and a filling drive device is connected to the top of the filling chamber.

2. The split-type filling device according to claim 1, characterized in that: The position adjustment structure includes several mounting holes, a waist-shaped groove, and mounting bolts. Several mounting holes are provided on the base, and several waist-shaped grooves are provided at the bottom of the mounting base. The mounting bolts pass through the waist-shaped grooves and mounting holes and are fitted with mounting nuts.

3. The split-type filling device according to claim 1, characterized in that: The mounting base is provided with several sliders, and the lifting base is provided with vertically arranged slide rails. The sliders and slide rails are slidably connected.

4. A split-type filling device according to claim 1, characterized in that: The filling drive device includes a filling cylinder, which is mounted on a lifting seat and located above the filling chamber. The piston rod of the filling cylinder extends into the filling chamber and is connected to an extrusion plate.

5. A split-type filling device according to claim 1, characterized in that: A support plate is provided on one side of the base, which is used to suspend and support the base. A connecting structure is provided at the bottom of the support plate.

6. A split-type filling device according to claim 1, characterized in that: Several sets of filling components are arranged in an arc-shaped array on the base.

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