Novel bamboo cane bundling end leveling mechanism

Abstract

The utility model discloses a novel bamboo cane binding end leveling mechanism which comprises a conveying component, a conveying push head of the conveying component is driven to move forwards, conveying upper pressing arms are arranged on the two sides of the conveying push head, a lower roller component is arranged at the front end of the conveying component and comprises a lower roller arranged between installation frames, and the lower roller is arranged on the lower roller. Side limiting plates are movably arranged on the two sides of the mounting frame, an upper roller component is arranged above the mounting frame, the upper roller component comprises an assembling frame and an upper limiting roller, and a leveling component is arranged at the front end of the mounting frame and comprises a rack, a leveling air cylinder and a top flat plate. According to the bamboo batten flattening device, by arranging the conveying component, the lower roller component, the upper roller component and the flattening component, the flattening effect is more obvious, the flattening process of the bamboo battens is preposed, the occupied area of the device is reduced, possibility is provided for full-automatic bundling of some small-scale factories, and follow-up full-automatic stacking on-line of the bamboo battens is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of bamboo product processing technology, and in particular to a novel bamboo strip binding end leveling mechanism. Background Technology

[0002] Bamboo strip bundling technology is now relatively mature. The typical workflow of commercially available bamboo strip bundling machines involves bundling the bamboo strips first, followed by leveling. Existing bamboo strip leveling mechanisms consist of three parts: a cylinder base, a cylinder, and a top plate. When the cylinder operates, it drives the top plate to push the bundled bamboo strips forward to the front end plate, achieving leveling. However, this technical solution requires increasing the length at the rear end of the bamboo strip discharge point, elongating the overall equipment and hindering the adoption of fully automatic bundling machines. It also necessitates increasing the force of the leveling cylinder to ensure leveling effectiveness, increasing its workload. Most importantly, time must be spent leveling the bamboo strips after bundling, which is detrimental to the subsequent use of palletizing machines. Therefore, we propose a novel bamboo strip bundling end leveling mechanism. Utility Model Content

[0003] To solve the above problems, this utility model provides a novel bamboo strip binding end leveling mechanism.

[0004] To achieve the above objectives, this utility model provides the following technical solution:

[0005] A novel bamboo strip binding end leveling mechanism is designed, comprising a conveying component, wherein the conveying pusher of the conveying component is driven to move forward, and the conveying pusher is provided with upper conveying pressure arms that can move up and down on both sides. The front end of the conveying component is provided with a lower roller component, which includes a lower roller mounted between mounting frames. The mounting frames are provided with side limiting plates on both sides, and an upper roller component is provided above the mounting frames. The upper roller component includes a liftable assembly frame, and upper limit rollers are connected between the assembly frames. The front end of the mounting frame is provided with a leveling component, which includes a frame. An inverted leveling cylinder is provided on the frame, and a vertically arranged top plate is connected to the stroke end of the leveling cylinder.

[0006] In the above scheme, the side limiting plate is movably sleeved on the lower roller, and the mounting frame is equipped with a side push cylinder whose stroke end is connected to the side limiting plate. The side push cylinder is connected to a side push cylinder pressure regulating valve.

[0007] In the above scheme, a lifting cylinder is provided below the assembly frame, the stroke end of the lifting cylinder is connected to the middle of the assembly frame, and the lifting cylinder is connected to a lifting cylinder pressure regulating valve.

[0008] In the above scheme, the frame is symmetrically provided with positioning arms on the side near the mounting frame, the positioning arms abut against the mounting frame, and support rods are installed on the positioning arms.

[0009] In the above scheme, the positioning arm is equipped with a vertically arranged assembly plate in the middle, the leveling cylinder is installed parallel to the assembly plate, and the leveling cylinder is connected to a leveling pressure regulating valve.

[0010] In the above scheme, the frame is provided with a first conveying port in the middle, the bottom of the assembly plate is provided with a second conveying port that connects with the first conveying port, and a pressing component is provided between the frame and the assembly plate above the first conveying port.

[0011] In the above scheme, vertically arranged upper limit cylinders are installed on both sides of the conveying pusher, and the stroke end of the upper limit cylinder is connected to the upper pressure arm of the conveyor.

[0012] The advantages and beneficial effects of this utility model are as follows: By setting up a conveying component, a lower roller component, an upper roller component, and a leveling component, and using a conveying pusher, not only can the bamboo strips be conveyed forward, but the ends of the bamboo strips can also be aligned. Then, in conjunction with the lower roller component and the upper roller component, a channel is formed that allows the bamboo strips to pass through in a single layer, allowing the bamboo strips to move forward side by side. At the same time, combined with the side limiting plate, the sides of the bamboo strips are limited, eliminating the gap between adjacent bamboo strips and making the bamboo strips come together. Finally, the top plate is used to align the front end of the bamboo strips. Compared with the prior art, the bamboo strips are leveled before bundling, the leveling effect is more obvious, and the leveling force required is smaller, reducing the workload of the leveling cylinder. By placing the bamboo strip leveling process in advance, the length of the equipment is effectively reduced, and the floor space occupied by the equipment is reduced. This makes it possible for some smaller factories to carry out fully automatic bundling, and also shortens the overall time of bamboo strip bundling, which is conducive to the subsequent fully automatic stacking of bamboo strips. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of a novel bamboo strip binding end leveling mechanism proposed in this utility model;

[0015] Figure 2 This is a schematic diagram of the specific structure of the leveling component of a novel bamboo strip binding end leveling mechanism proposed in this utility model.

[0016] In the diagram: Conveying component 1, conveying pusher 101, conveying upper limit cylinder 102, conveying upper pressure arm 103, lower roller component 2, lower roller 201, side limit plate 202, side push cylinder 203, mounting frame 204, side push cylinder pressure regulating valve 205, upper roller component 3, upper limit roller 301, lifting cylinder pressure regulating valve 302, lifting cylinder 303, assembly frame 304, leveling component 4, leveling cylinder 401, top plate 402, leveling pressure regulating valve 403, frame 404, lower pressing component 405, support rod 406, positioning arm 407, conveying port one 408, assembly plate 409, conveying port two 410. Detailed Implementation

[0017] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.

[0018] Please see Figure 1-2 This utility model provides a technical solution: a novel bamboo strip binding end leveling mechanism, including a conveying component 1, wherein the conveying pusher 101 of the conveying component 1 is driven to move forward; as shown in the figure. Figure 1 As shown, the right end is the front end, and the left end is the rear end;

[0019] Specifically, the conveying component 1 is existing technology, and the conveying pusher 101 adopts motor chain drive and belt lifting cylinder action to ensure smooth operation and greatly reduce air consumption.

[0020] The conveying pusher 101 is provided with conveying upper pressure arms 103 that can move up and down on both sides; the conveying upper pressure arms 103 are used to press down the bamboo strips at the beginning of conveying to prevent the bamboo strips from sticking up.

[0021] Furthermore, vertically arranged upper limit cylinders 102 are installed on both sides of the conveying pusher 101. The stroke end of the upper limit cylinder 102 is connected to the upper pressure arm 103 of the conveying; at the same time, the output end of the upper limit cylinder 102 is connected to the air supply pipe through a pressure regulating valve in order to adjust the pressure of the upper pressure arm 103 of the conveying and avoid excessive pressure from hindering the forward conveying of bamboo strips.

[0022] The front end of the conveying component 1 is provided with a lower roller component 2, the lower roller component 2 includes a lower roller 201 installed between the mounting frames 204, and the mounting frames 204 are movably provided with side limiting plates 202 on both sides;

[0023] Furthermore, the side limiting plate 202 is movably sleeved on the lower roller 201, and the mounting frame 204 is equipped with a side push cylinder 203 whose stroke end is connected to the side limiting plate 202. The side push cylinder 203 is vertically oriented towards the mounting frame 204, and the piston rod of the side push cylinder 203 is inserted into the mounting frame 204 to connect with the side limiting plate 202, thereby limiting the bamboo strip to the left and right to prevent the bamboo strip from flipping. The side push cylinder 203 is connected to a side push cylinder pressure regulating valve 205, and the output end of the side push cylinder 203 is connected to the air supply pipe 2 through the side push cylinder pressure regulating valve 205 to adjust the lateral pressure of the side limiting plate 202.

[0024] An upper roller component 3 is provided above the mounting frame 204. The upper roller component 3 includes a liftable assembly frame 304, and upper limit rollers 301 are connected between the assembly frames 304.

[0025] Furthermore, a lifting cylinder 303 is provided below the assembly frame 304. The stroke end of the lifting cylinder 303 is connected to the middle of the assembly frame 304. The lifting cylinder 303 is connected to a lifting cylinder pressure regulating valve 302. The output end of the lifting cylinder 303 is connected to an air supply pipe 3 through the lifting cylinder pressure regulating valve 302 for pressure regulation. Pressure regulation is used to ensure that the bamboo strips are not pressed too tightly, so as to avoid affecting the flattening of the bamboo strips.

[0026] The mounting bracket 204 has a leveling component 4 at its front end. The leveling component 4 includes a frame 404. An inverted leveling cylinder 401 is provided on the frame 404. The stroke end of the leveling cylinder 401 is connected to a vertically arranged top plate 402.

[0027] Furthermore, the frame 404 is symmetrically provided with positioning arms 407 on the side near the mounting frame 204. The positioning arms 407 abut against the mounting frame 204, and support rods 406 are installed on the positioning arms 407.

[0028] Furthermore, the positioning arm 407 is equipped with a vertically arranged assembly plate 409 in the middle, and the leveling cylinder 401 is installed parallel to the assembly plate 409. The leveling cylinder 401 is connected to a leveling pressure regulating valve 403.

[0029] Furthermore, the frame 404 is provided with a first conveying port 408 in the middle, and the bottom of the assembly plate 409 is provided with a second conveying port 410 that connects with the first conveying port 408. A pressing component 405 is provided between the frame 404 and the assembly plate 409, located above the first conveying port 408. The pressing component 405 includes a pressing cylinder and a pressing plate. Before the bamboo strips are conveyed to the binding position, the upper end is limited again to ensure that all bamboo strips pass smoothly through the first conveying port 408.

[0030] Specifically, since the pressure of the leveling cylinder 401 is controlled by the leveling pressure regulating valve 403, the top plate 402 indirectly applies pressure to the bamboo strip. The end plate of the conveying pusher 101 and the top plate 402 are aligned to ensure that the end of the bamboo strip is flat. The conveying pusher 101 continues to push forward. The thrust of the conveying pusher 101 is greater than the force of the leveling cylinder 401 controlled by the leveling regulating valve 403, so that the top plate 402 becomes the resistance to the forward movement of the conveying pusher 101. Then the leveling cylinder 401 retracts, causing the top plate 402 to move upward, exposing the second conveying port 410, and allowing the bundled bamboo strips to be conveyed forward. At the same time, the pressing cylinder retracts, causing the pressing plate to move upward, allowing the bamboo strip to pass through the first conveying port 408 and arrive at the first binding position, thereby realizing the leveling of the bamboo strip end.

[0031] Specifically, by setting up a conveying component 1, a lower roller component 2, an upper roller component 3, and a leveling component 4, the conveying pusher 101 not only conveys the bamboo strips forward but also aligns the ends of the bamboo strips. Then, in conjunction with the lower roller component 2 and the upper roller component 3, a channel is formed that allows the bamboo strips to pass through in a single layer, enabling the bamboo strips to move forward side by side. At the same time, combined with the side limiting plate 202, the sides of the bamboo strips are limited, eliminating the gap between adjacent bamboo strips and bringing them together. Finally, the top plate 402 is used to align the front ends of the bamboo strips. Compared with the existing technology, leveling the bamboo strips before bundling results in a more obvious leveling effect and requires less leveling force, reducing the workload of the leveling cylinder 401. By moving the bamboo strip leveling process forward, the length of the equipment is effectively reduced, and the floor space occupied by the equipment is reduced. This makes it possible for some smaller factories to carry out fully automatic bundling and also shortens the overall time of bamboo strip bundling, which is beneficial for the subsequent fully automatic stacking of bamboo strips.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A novel bamboo strip binding end leveling mechanism, comprising a conveying component (1), characterized in that, The conveying pusher (101) of the conveying component (1) is driven to move forward. The conveying pusher (101) has conveying upper pressure arms (103) that can move up and down on both sides. The front end of the conveying component (1) is provided with a lower roller component (2). The lower roller component (2) includes a lower roller (201) installed between the mounting frames (204). The mounting frames (204) are movably provided with side limiting plates (202) on both sides. The mounting frames (204) are provided with an upper limit plate on the top. The roller assembly (3) includes a liftable mounting frame (304), and upper limit rollers (301) are connected between the mounting frames (304). The mounting frame (204) has a leveling component (4) at its front end. The leveling component (4) includes a frame (404), and an inverted leveling cylinder (401) is provided on the frame (404). The stroke end of the leveling cylinder (401) is connected to a vertically arranged top plate (402).

2. The novel bamboo strip binding end leveling mechanism according to claim 1, characterized in that, The side limiting plate (202) is movably sleeved on the lower roller (201), and the mounting frame (204) is equipped with a side push cylinder (203) whose stroke end is connected to the side limiting plate (202). The side push cylinder (203) is connected to a side push cylinder pressure regulating valve (205).

3. The novel bamboo strip binding end leveling mechanism according to claim 1, characterized in that, A lifting cylinder (303) is provided below the assembly frame (304). The stroke end of the lifting cylinder (303) is connected to the middle part of the assembly frame (304). The lifting cylinder (303) is connected to a lifting cylinder pressure regulating valve (302).

4. The novel bamboo strip binding end leveling mechanism according to claim 1, characterized in that, The frame (404) is symmetrically provided with positioning arms (407) on the side near the mounting frame (204). The positioning arms (407) abut against the mounting frame (204), and support rods (406) are installed on the positioning arms (407).

5. A novel bamboo strip binding end leveling mechanism according to claim 4, characterized in that, The positioning arm (407) is equipped with a vertically arranged assembly plate (409) in the middle, and the leveling cylinder (401) is installed parallel to the assembly plate (409). The leveling cylinder (401) is connected to a leveling pressure regulating valve (403).

6. A novel bamboo strip binding end leveling mechanism according to claim 5, characterized in that, The frame (404) has a conveying port 1 (408) in the middle, and the bottom of the assembly plate (409) has a conveying port 2 (410) that connects with the conveying port 1 (408). A pressing component (405) is provided between the frame (404) and the assembly plate (409) above the conveying port 1 (408).

7. The novel bamboo strip binding end leveling mechanism according to claim 1, characterized in that, The conveying pusher (101) is equipped with vertically arranged conveying upper limit cylinders (102) on both sides, and the stroke end of the conveying upper limit cylinder (102) is connected to the conveying upper pressure arm (103).

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