Bale breaker with dust removal function
By installing a dust collection component, including a rotating sleeve and a suction pipe, on the unpacking machine, the dust pollution problem is solved, achieving a highly efficient dust removal effect and protecting the health of operators and the quality of the environment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2026-04-07
AI Technical Summary
Traditional unpacking machines do not have dust removal components during the unpacking and unloading process, which causes dust to be scattered, polluting the environment and endangering the health of operators.
A dust collection component was designed, including a rotating sleeve and multiple suction tubes. The suction tubes are adjusted by a drive motor, and dust is collected and processed centrally by a dust pump and a dust collection box.
It effectively reduces dust emissions, improves the quality of the working environment, protects the health of operators, and enhances dust collection efficiency.
Smart Images

Figure CN224090612U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a bale breaker technical field, especially in having dust function's bale breaker. BACKGROUND
[0002] In industrial production, bale breaker is a common equipment for the bag with raw materials is unpacked and the raw materials are poured into the discharge bin, however, the traditional bale breaker in the bale unpacking and discharging process, the raw materials in the bag will drift a large amount of dust, and the traditional bale unpacking and discharging bin does not set relevant dust removal component, this will make the drifting dust inconveniently centralized treatment, which makes the drifting dust not only pollutes the working environment, but also can cause harm to the health of the operator, so that a bale breaker with dust removal effect is needed. SUMMARY
[0003] The utility model discloses a bale breaker with dust removal function, which can solve the problem that the traditional bale unpacking and discharging bin does not set relevant dust removal component, which makes the drifting dust inconveniently centralized treatment.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a bale breaker with dust removal function, comprising a bale unpacking and discharging bin, two support frames are fixedly connected to the two sides of the bale unpacking and discharging bin, a discharge port is formed in the bottom end of the bale unpacking and discharging bin, a bale unpacking and placing plate is fixedly connected to one side of the bale unpacking and discharging bin, a bale unpacking blade is fixedly connected to the top end of the bale unpacking and placing plate, dust suction assemblies are arranged on the two sides of the bale unpacking and discharging bin, the dust suction assembly comprises a fixed plate, a rotating sleeve is rotatably installed on one side of the fixed plate, a plurality of dust suction pipes are fixedly installed on the outer surface of the rotating sleeve, a rotating pipe is rotatably connected to one end of the rotating sleeve, the inside of the rotating pipe is in communication with the inside of the rotating sleeve, one end of the rotating pipe rotatably penetrates to one side of the fixed plate, and a second connecting pipe is fixedly connected to the inside of the rotating pipe.
[0005] Preferably, a dust suction pump is fixedly connected to one side of the bale unpacking and discharging bin, and the suction end of the dust suction pump is fixedly connected to one end of the second connecting pipe.
[0006] Preferably, a dust suction box is fixedly connected to one side of the bale unpacking and discharging bin, a first connecting pipe is fixedly connected to one side of the dust suction box, and one end of the first connecting pipe away from the dust suction box is fixedly connected to the output end of the dust suction pump.
[0007] Preferably, a driving motor is fixedly connected to one side of the bale unpacking and discharging bin, and the output end of the driving motor rotatably penetrates to the inside of the bale unpacking and discharging bin and is fixedly connected to one end of the rotating sleeve.
[0008] Preferably, the number of dust suction assemblies is two, the two dust suction assemblies are identical in structure, and the two dust suction assemblies are arranged on the two sides of the unpacking and discharging bin correspondingly.
[0009] Preferably, the top end of the unpacking and placing plate is provided with a plurality of grooves, and a plurality of rollers are rotatably installed in the plurality of grooves.
[0010] Compared with the prior art, the unpacking machine with dust removal function has the following beneficial effects:
[0011] 1. The unpacking machine with dust removal function, by the arrangement of the plurality of dust suction pipes on the two sides, dust generated in the unpacking and discharging process can be conveniently sucked, dust emission can be reduced, the working environment will not be polluted by dust, the health and safety of the operator are ensured, and the dust suction angle of the plurality of dust suction pipes can be adjusted and changed, so that the plurality of dust suction pipes can be adjusted to the optimal dust suction angle, the dust suction pipe can more accurately suck dust, and the dust suction effect of the dust suction assembly is further improved. BRIEF DESCRIPTION OF DRAWINGS
[0012] The unpacking machine with dust removal function will be further described below in combination with the drawings and embodiments:
[0013] Figure 1 is a three-dimensional structure schematic view of the unpacking machine with dust removal function of the utility model;
[0014] Figure 2 is a dust suction pipe structure schematic view of the utility model;
[0015] Figure 3 is an A place enlarged view in Figure 1 of the utility model;
[0016] Figure 4 is a rotating sleeve internal structure schematic view of the utility model.
[0017] Fig. 1, unpacking and discharging bin; 2, support frame; 3, unpacking and placing plate; 4, groove; 5, roller; 6, rotating sleeve; 7, dust suction pipe; 8, driving motor; 9, dust suction pump; 10, first connecting pipe; 11, dust suction box; 12, discharging port; 13, fixed plate; 14, rotating pipe; 15, second connecting pipe; 16, unpacking blade. DETAILED DESCRIPTION
[0018] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0019] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0020] In the description of this utility model, terms such as greater than, less than, and exceeding are understood to exclude the stated number, while terms such as above, below, and within are understood to include the stated number. The use of terms like "first" and "second" is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly indicating the quantity or sequence of the indicated technical features.
[0021] In the description of this utility model, unless otherwise explicitly defined, terms such as "setting," "installation," and "connection" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.
[0022] Please see Figures 1-4 This utility model provides a technical solution: a packaging unpacking machine with dust removal function, including a packaging unpacking and feeding bin 1, two support frames 2 fixedly connected to both sides of the packaging unpacking and feeding bin 1, a feeding port 12 opened at the bottom of the packaging unpacking and feeding bin 1, a packaging unpacking placement plate 3 fixedly connected to one side of the packaging unpacking and feeding bin 1, a packaging unpacking blade 16 fixedly connected to the top of the packaging unpacking placement plate 3, and dust collection components provided on both sides of the packaging unpacking and feeding bin 1. The dust collection components include a fixed plate 13, a rotating sleeve 6 rotatably installed on one side of the fixed plate 13, a plurality of dust collection pipes 7 fixedly installed on the outer surface of the rotating sleeve 6, a rotating pipe 14 rotatably connected to one end of the rotating sleeve 6, the interior of the rotating pipe 14 communicating with the interior of the rotating sleeve 6, one end of the rotating pipe 14 rotatably penetrating to one side of the fixed plate 13, and a second connecting pipe 15 fixedly connected to the interior of the rotating pipe 14.
[0023] Furthermore, a dust pump 9 is fixedly connected to one side of the unpacking and unloading hopper 1. The suction end of the dust pump 9 is fixedly connected to one end of the second connecting pipe 15. A dust collection box 11 is fixedly connected to one side of the unpacking and unloading hopper 1. A first connecting pipe 10 is fixedly connected to one side of the dust collection box 11. The end of the first connecting pipe 10 away from the dust collection box 11 is fixedly connected to the output end of the dust pump 9.
[0024] Furthermore, a drive motor 8 is fixedly connected to one side of the unpacking and unloading hopper 1. The output end of the drive motor 8 rotates through the interior of the unpacking and unloading hopper 1 and is fixedly connected to one end of the rotating sleeve 6.
[0025] Furthermore, there are two dust collection components, both with the same structure, and both are positioned on opposite sides of the unpacking and unloading hopper 1.
[0026] Furthermore, the top of the unpacking placement plate 3 is provided with multiple grooves 4, and rollers 5 are rotatably installed inside each of the multiple grooves 4. The multiple rollers 5 are located on both sides of the unpacking blade 16.
[0027] Furthermore, the unpacking robotic arm operated by the staff grabs the bag (the robotic arm used for grabbing is existing technology and is usually set on one side of the unpacking unloading hopper 1, which will not be described in detail here). After the bag is grabbed, it is placed on the top of the unpacking placement plate 3. Then the bag will come into contact with multiple rollers 5 and slide faster. Then the bottom of the bag will come into contact with the unpacking blade 16, and the blade 16 will cut the bottom of the bag. Then the unpacking robotic arm will move the cut bag to the top of the unpacking unloading hopper 1. Then the raw material inside the bag will fall into the unpacking unloading hopper 1. The above unpacking operation is existing technology and will be briefly disclosed here.
[0028] Furthermore, when the raw materials are poured into the unpacking and unloading hopper after the bags are unpacked, dust will be scattered above the inside of the unloading hopper 1. Then, the dust pumps 9 on both sides are started. The dust pumps 9 on both sides will then provide suction to the inside of the corresponding rotating sleeve 6 through the corresponding second connecting pipe 15. Then, the multiple dust suction pipes 7 on both sides will simultaneously suck the scattered dust into the inside of the rotating sleeve 6, then into the inside of the second connecting pipe 15, and finally into the inside of the dust collection box 11 through the inside of the dust pump 9. This facilitates the suction of dust generated during the unpacking and unloading process, thereby reducing dust escaping and improving the surrounding air quality, thus improving the practicality of the unpacking machine.
[0029] Furthermore, the staff starts the drive motor 8, which then drives the rotating sleeve 6 to rotate. The rotating sleeve 6 then drives multiple suction pipes 7 to rotate (the rotation angle is limited). The suction angle of the multiple suction pipes 7 is then adjusted and changed, so that the multiple suction pipes 7 can be adjusted to the optimal suction angle, making the suction pipes 7 perform suction more accurately and further improving the suction effect of the suction assembly.
[0030] Structural Description:
[0031] Unpacking and unloading bin 1: It is mainly used to break open the bags and unpack them, and then to collect and unload the granules from the bags.
[0032] Support frame 2: can support and fix the unpacking and unloading hopper 1.
[0033] Unpacking and placement plate 3: It is mainly used to place bags on it, and then use unpacking blade 16 to cut the bags, so as to facilitate the unpacking of the bags.
[0034] Groove 4: Mainly for mounting roller 5.
[0035] Roller 5: By having the bag come into contact with multiple rollers 5, the bag will slide faster, making it easier and faster to unpack the bag.
[0036] Rotating sleeve 6: An important structure of the vacuuming assembly, which can drive the vacuuming hose 7 to adjust its angle.
[0037] Dust suction pipe 7: capable of vacuuming dust from unpacking and unloading materials.
[0038] Drive motor 8: mainly drives the rotating sleeve 6 to rotate and adjust.
[0039] Dust pump 9: It can provide suction to the rotating sleeve 6 through the second connecting pipe 15.
[0040] First connecting pipe 10: The dust pump 9 can discharge dust into the dust collection box 11 through the first connecting pipe 10.
[0041] Dust collection box 11: capable of centralized processing of dust after vacuuming.
[0042] Feeding port 12: After the bag is unpacked, it is mainly discharged through the feeding port 12.
[0043] Fixed plate 13: mainly used for rotating the rotating tube 14, thereby facilitating the installation of the rotating sleeve 6.
[0044] Unpacking blade 16: It is mainly used to cut open bags, thereby achieving the purpose of unpacking.
[0045] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A packaging unpacking machine with dust removal function, comprising a packaging unpacking and unloading hopper (1), characterized in that: Two support frames (2) are fixedly connected to both sides of the unpacking and unloading hopper (1). A discharge port (12) is opened at the bottom of the unpacking and unloading hopper (1). An unpacking placement plate (3) is fixedly connected to one side of the unpacking and unloading hopper (1). An unpacking blade (16) is fixedly connected to the top of the unpacking placement plate (3). Dust collection components are provided on both sides of the unpacking and unloading hopper (1). The dust collection components include a fixed plate (13). A rotating sleeve (6) is rotatably installed on one side of the fixed plate (13). Multiple dust collection pipes (7) are fixedly installed on the outer surface of the rotating sleeve (6). A rotating pipe (14) is rotatably connected to one end of the rotating sleeve (6). The interior of the rotating pipe (14) is connected to the interior of the rotating sleeve (6). One end of the rotating pipe (14) rotates through to one side of the fixed plate (13). A second connecting pipe (15) is fixedly connected to the interior of the rotating pipe (14).
2. The unpacking machine with dust removal function according to claim 1, characterized in that: A dust pump (9) is fixedly connected to one side of the unpacking and unloading hopper (1), and the suction end of the dust pump (9) is fixedly connected to one end of the second connecting pipe (15).
3. The unpacking machine with dust removal function according to claim 2, characterized in that: A dust collection box (11) is fixedly connected to one side of the unpacking and unloading hopper (1), and a first connecting pipe (10) is fixedly connected to one side of the dust collection box (11). The end of the first connecting pipe (10) away from the dust collection box (11) is fixedly connected to the output end of the dust pump (9).
4. A package unpacking machine with dust removal function according to claim 1, characterized in that: A drive motor (8) is fixedly connected to one side of the unpacking and unloading hopper (1). The output end of the drive motor (8) rotates through the interior of the unpacking and unloading hopper (1) and is fixedly connected to one end of the rotating sleeve (6).
5. A package unpacking machine with dust removal function according to claim 1, characterized in that: There are two dust collection components, both of which have the same structure and are respectively arranged on both sides of the unpacking and unloading hopper (1).
6. A package unpacking machine with dust removal function according to claim 1, characterized in that: The top of the unpacking placement plate (3) is provided with multiple grooves (4), and each groove (4) is rotatably installed with a roller (5), which is located on both sides of the unpacking blade (16).