Non-metal explosion-proof ball with self-cleaning function

By setting longitude support components, equatorial support components, and stabilizing support components on the non-metallic explosion-proof ball, and coating the surface with an oleophobic coating, the problem of oil sludge contamination on the explosion-proof ball surface is solved, achieving a self-cleaning effect and improving oil carrying capacity and impact resistance.

CN224090888UActive Publication Date: 2026-04-07ANHUI WEINAKANG TRADE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

The surface of existing non-metallic explosion-proof balls is easily contaminated, forming a sludge layer, which affects the conductivity and explosion-proof effect and is difficult to clean, resulting in a high oil retention rate on the inner wall of the oil storage container.

Method used

A non-metallic explosion-proof ball with self-cleaning function was designed. By setting longitude support components, equatorial support components and stabilizing support components on the explosion-proof ball, the oil flow is increased and the impact resistance is improved. The surface is coated with an oleophobic coating to achieve self-cleaning.

Benefits of technology

It increases the oil carrying capacity, reduces the probability of sludge formation, and enhances the impact resistance and service life of the explosion-proof ball.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-metal explosion-proof balls, solves the technical problem that oil sludge is easy to adhere to the surface of the non-metal explosion-proof ball, and particularly relates to a non-metal explosion-proof ball with a self-cleaning function, which comprises two south pole rings which are horizontally symmetrical as a support foundation, a longitude supporting assembly used for supporting is fixedly connected between the two south pole rings, an equator supporting assembly used for reinforcing the stability of the longitude supporting assembly is fixedly connected to the middle of the longitude supporting assembly, and a stable supporting assembly used for reinforcing the stability between the longitude supporting assembly and the south pole rings is arranged on the longitude supporting assembly. Due to the arrangement of the longitude supporting assembly, the anti-explosion ball can be supported, meanwhile, the space occupancy rate of the anti-explosion ball can be reduced, oil can penetrate through the anti-explosion ball through the holes formed in the surface, the probability that the oil is accumulated in the anti-explosion ball can be avoided, and therefore the oil carrying amount is increased, and meanwhile the probability that oil sludge appears is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of nonmetal explosion -proof ball especially relates to a nonmetal explosion -proof ball with self -cleaning function. BACKGROUND

[0002] Nonmetal explosion -proof ball is a kind of hollow spherical material with thin-walled skeleton structure made of high molecular material by precision injection molding.It has good chemical inertness,thermal conductivity and static electricity characteristics and antibacterial properties.After filling in the inside of oil tank or tank, it can be divided into countless small spaces, instantaneous cut off the propagation path of explosion shock wave, absorb explosion shock wave energy, so as to prevent combustible gas explosion.The traditional explosion -proof ball is mostly made of metal material, and has the problems of heavy weight, easy corrosion, manual cleaning and maintenance, although the existing nonmetal explosion -proof ball is light in weight, but the surface is easy to be contaminated, and part of impurities in oil can adhere to the surface of explosion -proof ball, form insoluble oil sludge layer, thereby affecting the electric explosion -proof effect of explosion -proof ball itself, and at the same time, the oil sludge layer on the inner wall of oil storage container and explosion -proof ball surface is difficult to be cleaned, thereby causing high oil retention rate, and reducing the actual storage capacity of oil storage container. SUMMARY

[0003] In view of the defects of the prior art, the utility model provides a nonmetal explosion -proof ball with self -cleaning function, solves the technical problem that nonmetal explosion -proof ball surface is easy to adhere to oil sludge, and achieves the purpose of improving practicability.

[0004] To solve the above technical problems, the utility model provides the following technical scheme: a nonmetal explosion -proof ball with self -cleaning function, including two south poles as horizontal symmetry of support base, two the south pole is fixedly connected with the longitude support component for supporting, the longitude support component middle fixedly connected with the equator support component for reinforcing the stability of longitude support component, the longitude support component is provided with the stable support component for reinforcing the stability between longitude support component and south pole ring;

[0005] The longitude support component includes a plurality of longitude pieces fixedly connected at equal intervals between the two south poles, the longitude piece is provided with a filling groove in the inner side, a plurality of longitude support blocks are fixedly connected at equal intervals in the inner side of the filling groove, and a plurality of convection holes are formed at equal intervals on the end of the longitude piece away from the south pole.

[0006] Preferably, the equator support component includes an equator piece fixedly connected in the middle of the plurality of longitude pieces in a horizontal state, the equator piece is provided with a communication groove in the inner side, a plurality of support gaskets are fixedly connected at equal intervals in the inner side of the communication groove, and a plurality of horizontal through grooves are formed at equal intervals on the equator piece.

[0007] Preferably, the filling grooves on the plurality of longitude pieces are communicated with the communication grooves on the equator piece.

[0008] Preferably, the stable support assembly comprises reinforcing plates fixedly connected between every two longitude pieces above and below the equator piece, support plates fixedly connected inside the reinforcing plates, and butt-joint support plates fixedly connected between the reinforcing plates on the same vertical line, wherein a plurality of vertical through grooves are formed through the butt-joint support plates.

[0009] Preferably, the support plates are fixedly connected to the outer surface of the near-polar ring, and the butt-joint support plates have a thickness smaller than that of the longitude pieces and the equator piece.

[0010] Preferably, the inner surface of the near-polar ring is fixedly connected to the reinforcing supports, and the outer surface of the near-polar ring, the longitude support assembly, the equator support assembly and the stable support assembly are provided with an oil-repellent coating.

[0011] By means of the above technical scheme, the non-metal explosion-proof ball with the self-cleaning function has at least the following beneficial effects:

[0012] 1. The longitude support assembly can provide support for the explosion-proof ball, reduce the space occupancy of the explosion-proof ball, and allow oil to pass through the explosion-proof ball through the holes formed on the surface, thereby improving the carrying capacity of oil and avoiding the occurrence of oil sludge.

[0013] 2. The equator support assembly can provide support and stability for the longitude support assembly, and the holes and grooves between the longitude support assembly and the equator support assembly are in communication, thereby avoiding the accumulation of oil.

[0014] 3. The stable support assembly can improve the connection stability between the longitude support assembly, the equator support assembly and the near-polar ring, thereby improving the impact resistance of the explosion-proof ball when it is impacted and prolonging the service life of the explosion-proof ball. BRIEF DESCRIPTION OF DRAWINGS

[0015] The accompanying drawings, which are included to provide a further understanding of the application and constitute a part of this application, illustrate certain illustrative embodiments of the application and together with the description serve to explain the application.

[0016] In the drawings:

[0017] Figure 1 is a schematic view of the three-dimensional structure of the explosion-proof ball;

[0018] Figure 2 is a schematic view of the longitude support block installation structure of the explosion-proof ball;

[0019] Figure 3The utility model discloses a support gasket mounting structure schematic diagram;

[0020] Figure 4 The utility model discloses a reinforcing sheet mounting structure schematic diagram;

[0021] Figure 5 The utility model discloses Figure 4 A place amplification structure schematic diagram.

[0022] Fig. 1, the south pole ring, 2, longitude support assembly, 21, longitude sheet, 22, filling groove, 23, longitude support block, 24, convection hole,

[0023] 3, equator support assembly, 31, equator sheet, 32, communication groove, 33, support gasket, 34, horizontal through groove,

[0024] 4, firm support assembly, 41, reinforcing sheet, 42, support plate, 43, butt joint support sheet, 44, vertical through groove, 5, reinforcing support, 6, oil-repellent coating. Specific embodiments

[0025] The technical scheme in the embodiments of the utility model will be apparently and completely described below with the drawings in the embodiments of the utility model. Apparently, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skill in the art without creative labor belong to the scope of protection of the utility model. Embodiments

[0026] The conventional explosion-proof ball adopts metal material, and has problems of heavy weight, easy corrosion, and the need for manual cleaning and maintenance. Although the existing non-metal explosion-proof ball is light in weight, the surface is easy to be contaminated. Some impurities in oil will adhere to the surface of the explosion-proof ball, forming an insoluble oil sludge layer, thereby affecting the electric conduction explosion-proof effect of the explosion-proof ball itself, and simultaneously causing the oil sludge layer on the inner wall of the oil storage container and the surface of the explosion-proof ball to be difficult to be cleaned, thereby causing high oil retention rate and reducing the actual storage capacity of the oil storage container. Please refer to Figures 1-5 The utility model provides a kind of non-metal explosion-proof ball with self-cleaning function for the embodiment, solve the technical problem that non-metal explosion-proof ball surface is easy to adhere oil sludge, the device includes as support base two south pole rings 1 of horizontal symmetry, two south pole rings 1 between fixedly connected with the longitude support assembly 2 for support, longitude support assembly 2 middle fixedly connected with equator support assembly 3 for reinforcing the stability of longitude support assembly 2, longitude support assembly 2 is provided with firm support assembly 4 for strengthening the stability between longitude support assembly 2 and south pole ring 1.By longitude support assembly 2 and equator support assembly 3 provide support while increasing the oil flow resistance of oil, by firm support assembly 4 improve the impact resistance of explosion-proof ball.

[0027] The conventional explosion-proof ball is made of metal material, which has problems of heavy weight, easy corrosion, and the need for manual cleaning and maintenance. Although the existing non-metal explosion-proof ball is light in weight, its surface is easy to be contaminated. Some impurities in oil will adhere to the surface of the explosion-proof ball, forming an insoluble oil sludge layer, thereby affecting the conductive explosion-proof effect of the explosion-proof ball. In order to solve such problems, the longitude support assembly 2 is proposed. The longitude support assembly 2 comprises a plurality of longitude pieces 21 fixedly connected at equal intervals between two south pole rings 1. The inner side of the longitude piece 21 is provided with a filling groove 22. A plurality of longitude support blocks 23 are fixedly connected at equal intervals on the inner side of the filling groove 22. A plurality of convection holes 24 are provided at equal intervals on the end of the longitude piece 21 away from the south pole ring 1. The equator support assembly 3 comprises an equator piece 31 fixedly connected in a horizontal state between the plurality of longitude pieces 21. The inner side of the equator piece 31 is provided with a communication groove 32. The filling groove 22 and the communication groove 32 can improve the flowability of the oil and at the same time reduce the weight of the entire explosion-proof ball, thereby reducing the space occupancy of the explosion-proof ball. A plurality of support gaskets 33 are fixedly connected at equal intervals on the inner side of the communication groove 32. The longitude support block 23 and the support gasket 33 can improve the extrusion resistance of the filling groove 22 and the communication groove 32. A plurality of horizontal through grooves 34 are provided at equal intervals on the equator piece 31. The horizontal through groove 34 can avoid the formation of oil sludge due to the accumulation of oil in the filling groove 22 and the communication groove 32. The filling grooves 22 on the plurality of longitude pieces 21 are all in communication with the communication grooves 32 on the equator piece 31. Embodiment

[0028] On the basis of embodiment 1, embodiment 1 solves the technical problem of the non-metal explosion-proof ball surface easily adhering to oil sludge, but there is still a problem of insufficient impact resistance of the explosion-proof ball. In combination with Figures 1-5 As shown in the figure, the specific implementation process is as follows: in order to improve the impact resistance of the explosion-proof ball. The stable support assembly 4 comprises a reinforcing piece 41 fixedly connected between the plurality of longitude pieces 21 on the equator piece 31 above and below. The inner side of the reinforcing piece 41 is fixedly connected with a support plate 42. The reinforcing piece 41 and the support plate 42 can improve the stability of the longitude piece 21. The reinforcing pieces 41 on the same vertical line are fixedly connected between each other with a butt support piece 43. A plurality of vertical through grooves 44 are provided on the butt support piece 43. The vertical through groove 44 can improve the flowability of the oil. The plurality of support plates 42 are all fixedly connected with the outer side surface of the adjacent south pole ring 1. The thickness of the butt support piece 43 is less than the thickness of the longitude piece 21 and the equator piece 31. The inner side of the two south pole rings 1 is fixedly connected with a reinforcing support 5. The outer side surface of the south pole ring 1, the longitude support assembly 2, the equator support assembly 3 and the stable support assembly 4 is provided with an oil-repellent coating 6. The oil-repellent coating 6 is a nano-silicon dioxide particle, which can form a lotus effect to improve the oil-repellent property of the surface of the explosion-proof ball.

[0029] It should be noted that, in this document, the terms "comprise", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that processes, methods, articles, or apparatuses that comprise a list of elements are not limited to those elements, but can include other elements not expressly listed or inherent to such processes, methods, articles, or apparatuses.

[0030] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the present application, which is defined by the appended claims and their equivalents.

Claims

1. A non-metallic explosion-proof sphere with self-cleaning function, comprising two horizontally symmetrical Antarctic rings (1) serving as a supporting base, characterized in that: A longitude support component (2) is fixedly connected between the two Antarctic rings (1). An equatorial support component (3) is fixedly connected in the middle of the longitude support component (2) to strengthen the stability of the longitude support component (2). A stabilizing support component (4) is provided on the longitude support component (2) to enhance the stability between the longitude support component (2) and the Antarctic ring (1). The longitude support assembly (2) includes several longitude plates (21) that are fixedly connected at equal intervals between two Antarctic rings (1). A filling groove (22) is provided on the inner side of the longitude plate (21). Several longitude support blocks (23) are fixedly connected at equal intervals on the inner side of the filling groove (22). Several convection holes (24) are provided at equal intervals on the end of the longitude plate (21) away from the Antarctic ring (1).

2. The non-metallic explosion-proof ball with self-cleaning function according to claim 1, characterized in that: The equatorial support assembly (3) includes an equatorial plate (31) fixedly connected in a horizontal state between several longitude plates (21). A connecting groove (32) is provided on the inner side of the equatorial plate (31). Several support pads (33) are fixedly connected at equal intervals on the inner side of the connecting groove (32). Several horizontal through grooves (34) are provided at equal intervals on the equatorial plate (31).

3. A non-metallic explosion-proof ball with self-cleaning function according to claim 2, characterized in that: The filling grooves (22) on several longitude plates (21) are connected to the connecting grooves (32) on the equatorial plate (31).

4. A non-metallic explosion-proof ball with self-cleaning function according to claim 2, characterized in that: The stable support assembly (4) includes a reinforcing plate (41) fixedly connected between each pair of longitude plates (21) above and below the equatorial plate (31). A support plate (42) is fixedly connected to the inner side of the reinforcing plate (41). A docking support plate (43) is fixedly connected between each pair of the reinforcing plates (41) on the same vertical line. A number of vertical through slots (44) are opened through the docking support plate (43).

5. A non-metallic explosion-proof ball with self-cleaning function according to claim 4, characterized in that: Several of the support plates (42) are fixedly connected to the outer surface of the adjacent Antarctic ring (1), and the thickness of the docking support plate (43) is less than the thickness of the longitude plate (21) and the equatorial plate (31).

6. A non-metallic explosion-proof ball with self-cleaning function according to claim 1, characterized in that: The inner sides of the two Antarctic rings (1) are fixedly connected with reinforcing brackets (5), and the outer surfaces of the Antarctic rings (1), longitude support components (2), equatorial support components (3) and stabilizing support components (4) are all provided with oleophobic coatings (6).