Stacking device convenient for sintering and glue discharging of magnetic core

By designing a stacking device that facilitates the removal of adhesive during magnetic core sintering, the problems of uneven heating and incomplete adhesive removal caused by irregular placement of magnetic cores during the sintering process were solved, achieving efficient and neat stacking of magnetic cores and improving their quality.

CN224091186UActive Publication Date: 2026-04-07HUZHOUKEDIANCIXING MATERIAL FACTORY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-21
Publication Date
2026-04-07

AI Technical Summary

Technical Problem

In existing technologies, uneven heating and incomplete glue removal during the sintering process of magnetic cores due to irregular placement can affect the quality of the magnetic cores, and manual finishing is inefficient.

Method used

A material stacking device for facilitating the sintering and glue removal of magnetic cores was designed, including a platform, a guide plate, a material stacking guide rail, and a pushing mechanism. The rotating wheel and connecting rod driven by the motor drive the pushing block to neatly arrange the magnetic cores in the guide groove, and then transfer them to the sagger through the conveying plate.

Benefits of technology

This achieves efficient and neat stacking of magnetic cores, reduces manual labor, improves production efficiency, and ensures sintering quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a material stacking device facilitating sintering and glue discharging of magnetic cores. The material stacking device comprises a platen, a supporting base for supporting the platen, a control panel arranged on the platen, a material guiding plate connected with the platen and corresponding to the platen, a material stacking guide rail arranged on the material guiding plate and a material pushing mechanism corresponding to the material stacking guide rail. A limiting baffle capable of being transversely adjusted is arranged on the stacking guide rail, a guide groove is formed between the front side of the limiting baffle and the stacking guide rail, and the rear side of the limiting baffle is detachably arranged on the stacking guide rail through a limiting block. The material pushing mechanism corresponds to the material guide groove, and the width of the material guide groove corresponds to the length of a magnetic core; the magnetic core stacking device has the advantages that magnetic cores can be stacked more efficiently and orderly in batches, manual workload is reduced, and efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of magnetic core material preparation, especially to the material stacking device convenient for magnetic core sintering glue removal. BACKGROUND

[0002] The magnetic core is a sintered magnetic metal oxide composed of various iron oxide mixtures, and in the prior art, the ferrite magnetic core is used in the coil and transformer of various electronic devices. The magnetic core blank is formed by adding mixed magnetic powder into the mold of a full-automatic dry powder press for pressing, and the pressed magnetic core is collected and sent into a sintering furnace by workers for sintering.

[0003] The magnetic core is uniformly placed in a special saggar during the sintering process. Generally, the magnetic cores directly discharged into the saggar are irregularly placed, and there is a possibility of stacking vertically and horizontally.

[0004] The saggar usually contains corresponding magnetic cores according to a predetermined amount. A large number of magnetic cores chaotically stacked in the saggar will cause uneven heating and incomplete glue removal during the sintering process, ultimately resulting in poor quality of the sintered magnetic core and seriously affecting production.

[0005] Therefore, the magnetic cores are usually manually stacked and neatly placed in the saggar by artificial way before, but this way not only consumes time and effort but also greatly limits production efficiency. Workers also try to simply arrange the magnetic cores when discharging to reduce the degree of chaotic stacking as much as possible, but the workload is still not small, and the efficiency is not improved much. UTILITY MODEL CONTENT

[0006] The utility model aims to provide a material stacking device convenient for magnetic core sintering glue removal. The utility model has the advantages of more efficient batch neat stacking of magnetic cores, reduced manual work amount, and improved efficiency.

[0007] The technical scheme of the utility model is a material stacking device convenient for magnetic core sintering glue removal, which comprises a table plate, a support seat supporting the table plate, a control panel arranged on the table plate, a corresponding material guide plate connected with the table plate, a material stacking guide rail arranged on the material guide plate, and a pushing mechanism corresponding to the material stacking guide rail. A transversely adjustable limiting baffle is arranged on the material stacking guide rail. A material guide groove is formed between the front side of the limiting baffle and the material stacking guide rail. The rear side of the limiting baffle is detachably arranged on the material stacking guide rail through a limiting block. The pushing mechanism corresponds to the material guide groove, and the width of the material guide groove corresponds to the length of the magnetic core.

[0008] The aforementioned code material device facilitating sintering of magnetic cores and glue removal, the pushing mechanism comprises a motor arranged under the table plate, a rotating wheel arranged on the table plate, a pushing block arranged in the material guide groove and a connecting rod connecting the pushing block and the rotating wheel; the rotating wheel corresponds to the motor, the motor drives the rotating wheel to rotate through a rotating shaft; the connecting rod is rotatably connected with the rotating wheel and the pushing block respectively; the connecting rod is connected with the edge of the top surface of the rotating wheel.

[0009] The aforementioned code material device facilitating sintering of magnetic cores and glue removal, the control panel comprises control switches and adjusting knobs, and the control switches and the adjusting knobs are connected with the pushing mechanism correspondingly.

[0010] The aforementioned code material device facilitating sintering of magnetic cores and glue removal, the supporting seat is connected with the supporting table plate through a supporting rod, and the supporting rod is a telescopic electric telescopic supporting rod or a hydraulic lifting supporting rod.

[0011] The aforementioned code material device facilitating sintering of magnetic cores and glue removal, the material guide plate is provided with a buffer pad located below the code material guide rail, and the buffer pad is prepared from a flexible buffer material.

[0012] The aforementioned code material device facilitating sintering of magnetic cores and glue removal, the material guide plate is provided with a buffer pad located below the code material guide rail, and the buffer pad is prepared from a flexible buffer material.

[0013] Compared with the prior art, the code material device facilitating sintering of magnetic cores and glue removal is composed of a table plate, a material guide plate, a code material guide rail and a pushing mechanism, the magnetic cores fall into the end of the code material guide rail successively, the pushing mechanism reciprocatingly rotates to continuously push the magnetic cores along the code material guide rail to the other end, the magnetic cores are arranged in an orderly manner in the process of pushing, the orderly arranged magnetic cores are transferred to the sagger by the material transfer plate or the sagger is directly connected to the end of the code material guide rail in an inclined mode, and the magnetic cores are directly pushed into the sagger.

[0014] Therefore, the code material device facilitating sintering of magnetic cores and glue removal has the advantages that the magnetic cores can be arranged in an orderly manner in batches more efficiently, the labor workload is reduced, and the efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is a structural schematic view of the code material device facilitating sintering of magnetic cores and glue removal;

[0016] Fig. 2 is a front view of the code material device facilitating sintering of magnetic cores and glue removal;

[0017] Fig. 3 is a top view of the pushing mechanism of the code material device facilitating sintering of magnetic cores and glue removal.

[0018] The marks in the drawings are as follows: 1-table plate, 11-supporting seat, 12-material guide plate, 13-supporting rod, 2-control panel, 21-control switch, 22-adjusting knob, 3-buffer pad, 4-code material guide rail, 41-material guide groove, 5-limiting baffle, 51-limiting block, 6-rotating wheel, 61-connecting rod, 62-pushing block, 63-motor, 9-material transfer plate. DETAILED DESCRIPTION

[0019] The utility model will be further explained in connection with the drawings and examples below, but not as the basis for limiting the utility model.

[0020] The utility model discloses a material stacking device facilitating sintering glue removal of magnetic core, which comprises a table plate 1, a supporting seat 11 supporting the table plate 1, a control panel 2 arranged on the table plate 1, a corresponding material guiding plate 12 connected with the table plate 1, a material stacking guide rail 4 arranged on the material guiding plate 12 and a material pushing mechanism corresponding to the material stacking guide rail 4. Figs. 1-3 A limiting baffle 5 capable of transverse adjustment is arranged on the material stacking guide rail 4, a material guiding groove 41 is formed between the front side of the limiting baffle 5 and the material stacking guide rail 4, and the rear side of the limiting baffle 5 is detachably arranged on the material stacking guide rail 4 through a limiting block 51.

[0021] The material pushing mechanism comprises a motor 63 arranged below the table plate 1, a rotating wheel 6 arranged on the table plate 1, a material pushing block 62 arranged in the material guiding groove 41 and a connecting rod 61 connecting the material pushing block 62 and the rotating wheel 6.

[0022] The control panel 2 comprises a control switch 21 and an adjusting knob 22, the control switch 21 and the adjusting knob 22 are common devices on the market, and the control switch 21 and the adjusting knob 22 are connected with the material pushing mechanism correspondingly, the control switch 21 is used for controlling the power switch, and the adjusting knob 22 adjusts the action of the motor 63.

[0023] The supporting seat 11 is connected with the supporting table plate 1 through a supporting rod 13, and the supporting rod 13 is a telescopic electric telescopic supporting rod or a hydraulic lifting supporting rod.

[0024] A buffer pad 3 is arranged on the material guiding plate 12 below the material stacking guide rail 4, and the buffer pad 3 is made of flexible buffer material.

[0025] A material conveying plate 9 for transferring the stacked magnetic cores is further arranged.

[0026] Working principle

[0027] The workers adopt manual work or directly butt joint the material feeding guide rail to the material guiding groove 41, the magnetic cores fall into the material guiding groove 41, the motor 63 drives the rotating wheel 6 to rotate, thereby driving the connecting rod 61 to move and driving the material pushing block 62 to make reciprocating motion in the material guiding groove 41.

[0028] When the pushing block 62 moves, it pushes the magnetic cores, and the reciprocating movement of the pushing block 62 makes the magnetic cores be continuously pushed forward, and the magnetic cores are arranged in the guide groove 41 in a neat and transverse manner during the pushing process;

[0029] The material conveying plate 9 is placed at the outlet of the guide groove 41, and the magnetic cores are continuously pushed onto the material conveying plate 9. When the number is appropriate, the pushing is paused, and the workers neatly pour the magnetic cores on the material conveying plate 9 into the saggar.

Claims

1. A material stacking device for facilitating the sintering and glue removal of magnetic cores, characterized in that: The system includes a platform (1), a support base (11) supporting the platform (1), a control panel (2) on the platform (1), a guide plate (12) connected to and corresponding to the platform (1), a stacking guide rail (4) on the guide plate (12), and a pushing mechanism corresponding to the stacking guide rail (4). The stacking guide rail (4) is provided with a horizontally adjustable limiting baffle (5). The front side of the limiting baffle (5) and the stacking guide rail (4) form a guide groove (41). The rear side of the limiting baffle (5) is detachably mounted on the stacking guide rail (4) through a limiting block (51). The pushing mechanism corresponds to the guide groove (41), and the width of the guide groove (41) corresponds to the length of the magnetic core.

2. The material stacking device for facilitating core sintering and adhesive removal according to claim 1, characterized in that: The pushing mechanism includes a motor (63) located under the platform (1), a rotating wheel (6) located on the platform (1), a pushing block (62) located in the guide groove (41), and a connecting rod (61) connecting the pushing block (62) and the rotating wheel (6); the rotating wheel (6) corresponds to the motor (63), and the motor (63) drives the rotating wheel (6) to rotate through a rotating shaft; the connecting rod (61) is rotatably connected to the rotating wheel (6) and the pushing block (62) respectively; the connecting rod (61) is connected to the edge of the top surface of the rotating wheel (6).

3. The material stacking device for facilitating core sintering and adhesive removal according to claim 1, characterized in that: The control panel (2) includes a control switch (21) and an adjustment knob (22), both of which are connected to the feeding mechanism.

4. The material stacking device for facilitating core sintering and adhesive removal according to claim 1, characterized in that: The support base (11) is connected to the support platform (1) via a support rod (13), which is a telescopic electric telescopic support rod or a hydraulic lifting support rod.

5. The material stacking device for facilitating core sintering and adhesive removal according to claim 1, characterized in that: The guide plate (12) is provided with a buffer pad (3) located under the material stacking guide rail (4), and the buffer pad (3) is made of flexible buffer material.