Self-cleaning quenching liquid spraying equipment capable of degrading surfactant

Abstract

The utility model relates to the technical field of liquid spraying, and discloses a self-cleaning quenching liquid spraying device capable of degrading a surfactant, which comprises a base, the top of the base is fixedly connected with a side plate, the top of the side plate is fixedly connected with a cover plate, the top of the cover plate is fixedly connected with a fixed plate, and the top of the fixed plate is fixedly connected with a bottom plate. A motor is fixedly connected to the top of the fixing plate, a first rotating plate is fixedly connected to the driving end of the motor, a first follower plate is rotationally connected to one end of the first rotating plate, and a second rotating plate is rotationally connected to one end of the first follower plate. According to the spraying device, by starting the motor, the driving end of the motor can drive the first rotating plate to rotate, the first rotating plate rotates to drive the first follower plate to rotate, the first follower plate rotates to drive the second rotating plate, and the second rotating plate rotates to drive the first sprayer fixed to the bottom to rotate within a small range; and the rotation of the rotating plate II can also drive the follower plate II to rotate.

Description

TECHNICAL FIELD

[0001] The utility model relates to liquid spraying technical field especially relates to a kind of self-cleaning quenching liquid spraying equipment of degradable surfactant. BACKGROUND

[0002] The background of self-cleaning quenching liquid spraying equipment is usually combined with metal heat treatment, the application of surfactant and equipment automatic cleaning technology, quenching liquid is used in heat treatment process to help rapidly cool the heated metal workpiece, promote its hardness and strength improvement;

[0003] After the completion of heating treatment of metal workpiece, quenching liquid is sprayed to the workpiece surface by spraying device with predetermined pressure and flow, the nozzle uniformly covers the workpiece surface according to preset angle, rapidly takes away the heat of workpiece, achieves cooling effect, the sprayed quenching liquid is transported by pump system, and the pressure and flow are adjusted by control system, the quenching liquid is rapidly evaporated to absorb heat, thereby reducing the temperature of workpiece, so that the surface of workpiece is hardened, and its strength and wear resistance are improved;

[0004] The traditional quenching liquid spraying equipment cannot uniformly cover the surface of workpiece when carrying out spraying operation, resulting in insufficient spraying of quenching liquid, such uneven spraying not only affects quenching effect, but also causes excessive waste of quenching liquid, and resources cannot be maximized, such inefficient operation mode not only increases production cost, but also affects overall energy utilization rate and environmental protection effect, therefore, a kind of self-cleaning quenching liquid spraying equipment of degradable surfactant is proposed to solve the above problems. CONTENT OF UTILITY MODEL

[0005] In order to make up for the above shortcomings, the utility model provides a kind of self-cleaning quenching liquid spraying equipment of degradable surfactant, to improve the uneven problem of quenching liquid spraying in prior art.

[0006] In order to realize the above purpose, the utility model adopts the following technical scheme:

[0007] A kind of self-cleaning quenching liquid spraying equipment of degradable surfactant, including base, the top of the base is fixedly connected with side plate, the top of the side plate is fixedly connected with cover plate, the top of the cover plate is fixedly connected with fixed plate, the top of the fixed plate is fixedly connected with motor, the drive end of the motor is fixedly connected with rotating plate one, one end of the rotating plate one is rotatably connected with follow-up plate one, one end of the follow-up plate one is rotatably connected with rotating plate two, one side of the rotating plate two is rotatably connected with follow-up plate two, one end of the follow-up plate two is rotatably connected with rotating plate three, the inner wall of the base is provided with filter assembly, the inner wall both sides of the side plate are provided with cleaning assembly;

[0008] As a further description of the above technical scheme:

[0009] The filter assembly includes two limiting plates. A filter plate is slidably connected to the inner wall of the limiting plates. A filter housing is slidably connected to the bottom of the inner wall of the base. A filter cover is rotatably connected to the top of the filter housing. A drain plate is slidably connected to the inner wall of the filter cover. Two slot 1 are fixedly connected to the inner wall of the filter housing. A filter screen is slidably connected to the inner wall of the two slot 1. Two slot 2 are fixedly connected to the inner wall of the filter housing. An activated carbon plate is slidably connected to the inner wall of the two slot 2.

[0010] As a further description of the above technical solution:

[0011] The cleaning assembly includes two baffles, one of which is rotatably connected to a sprayer, and the other of which is rotatably connected to a sprayer.

[0012] As a further description of the above technical solution:

[0013] A liquid storage tank is fixedly connected to one side of the base, a high-pressure water pump is fixedly connected to the top of the liquid storage tank, and the outside of the liquid storage tank is fixedly connected to the outside of the side plate.

[0014] As a further description of the above technical solution:

[0015] A water pipe is fixedly connected to one side of the high-pressure water pump, and a T-joint is fixedly connected to one side of the water pipe. The outer wall of the T-joint is fixedly connected to the inner wall of one side of the side plate.

[0016] As a further description of the above technical solution:

[0017] The bottom side of the rotating plate two is fixedly connected to the top of the sprayer one, and the bottom side of the rotating plate three is fixedly connected to the top of the sprayer two.

[0018] As a further description of the above technical solution:

[0019] One end of the water pipe is fixedly connected to one side of the first sprayer, and the other end of the water pipe is fixedly connected to one side of the second sprayer.

[0020] As a further description of the above technical solution:

[0021] The top of the first sprayer is rotatably connected to the inner wall of the cover plate, and the top of the second sprayer is rotatably connected to the inner wall of the cover plate.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, by starting the motor, the drive end of the motor can drive the rotating plate one to rotate. The rotation of the rotating plate one can drive the follower plate one to rotate. The rotation of the follower plate one can drive the rotating plate two to rotate. The rotation of the rotating plate two can drive the sprayer one fixed at the bottom to rotate slightly. The rotation of the rotating plate two can also drive the follower plate two to rotate. The rotation of the follower plate two can drive the rotating plate three to rotate. The rotation of the rotating plate three can drive the sprayer two fixed at the bottom to rotate. The cooperation of this component can achieve slight rotation, effectively spraying the surface of the object and reducing the waste of resources.

[0024] 2. In this utility model, when the quenching liquid is drawn from the storage tank by a high-pressure water pump, it is then distributed to sprayer one and sprayer two through a three-way connector in the water pipe. When the quenching liquid is sprayed out from sprayer one and sprayer two, impurities on the surface of the object will be filtered onto the filter plate. The filter plate can be removed from the limiting plate for cleaning. The quenching liquid filtered through the filter plate can enter the interior of the sluice plate. The quenching liquid flows out from the holes of the sluice plate into the interior of the filter housing. After being filtered by the two layers of filter screen and activated carbon plate, impurities can be effectively removed, so that the quenching liquid can be collected and reused. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of a self-cleaning quenching liquid spraying device with a biodegradable surfactant proposed in this utility model.

[0026] Figure 2 This is a schematic diagram of the high-pressure water pump of a self-cleaning quenching liquid spraying device with a biodegradable surfactant proposed in this utility model.

[0027] Figure 3 This is a schematic diagram of the sprayer of a self-cleaning quenching liquid spraying device with a biodegradable surfactant proposed in this utility model.

[0028] Figure 4 This is a schematic diagram of the filter screen of a self-cleaning quenching liquid spraying device with a biodegradable surfactant proposed in this utility model.

[0029] Legend:

[0030] 1. Base; 2. Side plate; 3. Cover plate; 4. Fixing plate; 5. Motor; 6. Rotating plate one; 7. Follower plate one; 8. Rotating plate two; 9. Follower plate two; 10. Rotating plate three; 11. Sprayer one; 12. Sprayer two; 13. Baffle; 14. Liquid storage tank; 15. High-pressure water pump; 16. Water pipe; 17. T-joint; 18. Limiting plate; 19. Filter plate; 20. Drain tray; 21. Filter housing; 22. Filter top cover; 23. Slot one; 24. Filter screen; 25. Slot two; 26. Activated carbon plate. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 3 This utility model provides an embodiment of a self-cleaning quenching liquid spraying device with biodegradable surfactants, including a base 1. The base 1 is the basic component of the entire device, responsible for supporting the weight of all upper structures and ensuring the stability of the device. A side plate 2 is fixedly connected to the top of the base 1. The side plate 2 supports the upper components and its main function is to ensure the structural stability of the device. It also acts as part of the device's exterior to enclose it and prevent the internal parts from being contaminated or damaged by the outside. A cover plate 3 is fixedly connected to the top of the side plate 2. The cover plate 3 seals the inside of the device to prevent leakage of the quenching liquid during spraying. A fixing plate 4 is fixedly connected to the top of the cover plate 3. A motor 5 is fixedly connected to the top of the fixing plate 4. The motor 5 is the drive source of the device, providing power to enable the internal mechanical components to operate. During normal operation, the fixed plate 4 serves as a key component supporting the motor 5, ensuring the stable installation of the motor 5 and providing sufficient support for its operation. The drive end of the motor 5 is fixedly connected to a rotating plate 6, which rotates to drive the subsequent structure to perform corresponding movements, ensuring that the power can be effectively transmitted to the subsequent transmission structure. One end of the rotating plate 6 is rotatably connected to a follower plate 7, which enables the movement of the rotating plate 6 to be transmitted and responds, ensuring the flexibility and adaptability of the equipment during movement. One end of the follower plate 7 is rotatably connected to a rotating plate 8, one side of the rotating plate 8 is rotatably connected to a follower plate 9, and one end of the follower plate 9 is rotatably connected to a rotating plate 10. The inner wall of the base 1 is equipped with a filter assembly, and the inner walls of the side plates 2 are equipped with cleaning components on both sides.

[0033] Reference Figure 1 , Figure 3 and Figure 4The filter assembly includes two limiting plates 18, with a filter plate 19 slidably connected to the inner wall of the limiting plates 18. The filter plate 19 is one of the filter components, and the sliding connection allows for easy replacement and cleaning. It can effectively intercept solid impurities in the quenching liquid, ensuring the cleanliness of the liquid. The function of the limiting plates 18 is to fix and limit the sliding range of the filter plate 19, ensuring the correct position of the filter plate 19 and preventing it from shifting or being damaged during use. A filter housing 21 is slidably connected to the bottom of the inner wall of the base 1. The filter housing 21 can be quickly removed from the base 1 for easy maintenance. A filter cover 22 is rotatably connected to the top of the filter housing 21. The filter cover 22 can rotate on the filter housing 21 via a hinge, facilitating the opening and closing of the filter cover 22. A drain plate 20 is slidably connected to the inner wall of the filter cover 22, which can collect and transport the filtered quenching liquid into the interior of the filter housing 21. Two slots 1 23 are fixedly connected to the inner wall of the filter housing 21, and a filter screen 24 is slidably connected to the inner wall of the two slots 1 23. Two slots 25 are fixedly connected to the inner wall of the filter housing 21, and an activated carbon plate 26 is slidably connected to the inner wall of the two slots 25. The filter screen 24 and the activated carbon plate 26 can be pulled out from the slots 1 23 and slots 25 for easy disassembly, replacement, and cleaning.

[0034] Reference Figures 1 to 3 The cleaning assembly includes two baffles 13. One baffle 13 has a sprayer 11 rotatably connected to its top, and the other baffle 13 has a sprayer 12 rotatably connected to its top. The tops of sprayers 11 and 12 are respectively connected to the bottoms of rotating plates 2 and 3. Driven by a motor 5, the spray direction can be flexibly adjusted to ensure complete coverage of the cleaning area. A liquid storage tank 14 is fixedly connected to one side of the base 1. The liquid storage tank 14 stores quenching fluid, providing liquid support for the cleaning operation. The top of the liquid storage tank 14 is fixedly connected to... A high-pressure water pump 15 is provided, which is responsible for pressurizing the quenching liquid in the storage tank 14 to a suitable pressure to ensure that the sprayers 11 and 2 can spray out enough water flow to achieve a cleaning effect. The storage tank 14 is fixedly connected to the outside of the side plate 2. A water pipe 16 is fixedly connected to one side of the high-pressure water pump 15, and a three-way connector 17 is fixedly connected to one side of the water pipe 16. The three-way connector 17 can effectively distribute the quenching liquid evenly to the sprayers 11 and 2. The outer wall of the three-way connector 17 is fixedly connected to the inner wall of one side of the side plate 2.

[0035] Working principle: By starting motor 5, the drive end of motor 5 can drive rotating plate 6 to rotate. The rotation of rotating plate 6 can drive follower plate 7 to rotate. The rotation of follower plate 7 can drive rotating plate 8. The rotation of rotating plate 8 can drive the bottom-fixed sprayer 11 to rotate slightly. The rotation of rotating plate 8 can also drive follower plate 9 to rotate. The rotation of follower plate 9 can drive rotating plate 10 to rotate. The rotation of rotating plate 10 can drive the bottom-fixed sprayer 12 to rotate. The bottoms of sprayer 11 and sprayer 12 can rotate on two baffles 13, so that after motor 5 is started, it can drive sprayer 11 and sprayer 12 to rotate slightly, which can effectively spray the surface of the object and reduce resource waste.

[0036] When the quenching liquid is drawn from the storage tank 14 by the high-pressure water pump 15, it is distributed from the water pipe 16 through the tee connector 17 to the sprayers 11 and 12. When the quenching liquid is sprayed from the sprayers 11 and 12, impurities on the surface of the object are filtered onto the filter plate 19. The filter plate 19 can be removed from the limiting plate 18 for cleaning. The quenching liquid filtered by the filter plate 19 can enter the interior of the sluice plate 20. The quenching liquid flows out from the holes of the sluice plate 20 into the interior of the filter housing 21. After passing through the two layers of filtration of the filter screen 24 and the activated carbon plate 26, the impurities can be effectively removed, so that the quenching liquid can be collected and reused. The filter housing 21 can be opened by the hinge to lift the filter cover 22. The filter screen 24 can be removed from the slot 1 23 for cleaning, and the activated carbon plate 26 can be removed from the slot 2 25 for replacement.

[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A self-cleaning quenching liquid spraying device with biodegradable surfactant, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a side plate (2), the top of the side plate (2) is fixedly connected to a cover plate (3), the top of the cover plate (3) is fixedly connected to a fixing plate (4), the top of the fixing plate (4) is fixedly connected to a motor (5), the drive end of the motor (5) is fixedly connected to a rotating plate one (6), one end of the rotating plate one (6) is rotatably connected to a follower plate one (7), one end of the follower plate one (7) is rotatably connected to a rotating plate two (8), one side of the rotating plate two (8) is rotatably connected to a follower plate two (9), one end of the follower plate two (9) is rotatably connected to a rotating plate three (10), the inner wall of the base (1) is provided with a filter assembly, and the inner walls of the side plate (2) are provided with cleaning assemblies on both sides.

2. The self-cleaning quenching liquid spraying device with biodegradable surfactant according to claim 1, characterized in that: The filter assembly includes two limiting plates (18), with a filter plate (19) slidably connected to the inner wall of the limiting plate (18), a filter housing (21) slidably connected to the bottom of the inner wall of the base (1), a filter cover (22) rotatably connected to the top of the filter housing (21), a drain plate (20) slidably connected to the inner wall of the filter cover (22), two slots (23) fixedly connected to the inner wall of the filter housing (21), a filter screen (24) slidably connected to the inner wall of the two slots (23), two slots (25) fixedly connected to the inner wall of the filter housing (21), and an activated carbon plate (26) slidably connected to the inner wall of the two slots (25).

3. The self-cleaning quenching liquid spraying device with biodegradable surfactant according to claim 2, characterized in that: The cleaning assembly includes two baffles (13), one of which is rotatably connected to a sprayer (11) on its top, and the other of which is rotatably connected to a sprayer (12) on its top.

4. The self-cleaning quenching liquid spraying device with biodegradable surfactant according to claim 3, characterized in that: A liquid storage tank (14) is fixedly connected to one side of the base (1), a high-pressure water pump (15) is fixedly connected to the top of the liquid storage tank (14), and the outside of the liquid storage tank (14) is fixedly connected to the outside of the side plate (2).

5. The self-cleaning quenching liquid spraying device with biodegradable surfactant according to claim 4, characterized in that: A water pipe (16) is fixedly connected to one side of the high-pressure water pump (15), and a three-way connector (17) is fixedly connected to one side of the water pipe (16). The outer wall of the three-way connector (17) is fixedly connected to the inner wall of one side of the side plate (2).

6. The self-cleaning quenching liquid spraying device with biodegradable surfactant according to claim 3, characterized in that: The bottom side of the rotating plate 2 (8) is fixedly connected to the top of the sprayer 1 (11), and the bottom side of the rotating plate 3 (10) is fixedly connected to the top of the sprayer 2 (12).

7. The self-cleaning quenching liquid spraying device with biodegradable surfactant according to claim 5, characterized in that: One end of the water pipe (16) is fixedly connected to one side of the first sprayer (11), and the other end of the water pipe (16) is fixedly connected to one side of the second sprayer (12).

8. The self-cleaning quenching liquid spraying device with biodegradable surfactant according to claim 3, characterized in that: The top of the first sprayer (11) is rotatably connected to the inner wall of the cover plate (3), and the top of the second sprayer (12) is rotatably connected to the inner wall of the cover plate (3).

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