Vault crown mounting frame for kiln construction

Abstract

The utility model relates to the technical field of vault mounting racks for kiln construction, and discloses a vault mounting rack for kiln construction. Comprising a bottom plate and a transmission mechanism set, the transmission mechanism set comprises a motor, the motor is arranged above the bottom plate, a first transmission wheel is arranged on the motor, a supporting block is arranged on the bottom plate, a transmission shaft is arranged on the supporting block, a second transmission wheel is arranged on the transmission shaft, and second meshing gears are arranged at the two ends of the transmission shaft; comprising a plurality of spiral supporting mechanism sets, each spiral supporting mechanism set comprises a bearing, the bearing is arranged above a bottom plate, a screw is arranged above the bearing, a threaded sleeve is arranged on the screw, a first meshing gear is arranged on the threaded sleeve, and a supporting block is arranged above the screw; the device is more fit with the vault by adjusting the height, so that the device is suitable for the vault of the kiln with different heights.

Description

Technical Field

[0001] This utility model relates to the technical field of arched roof mounting frame for kiln construction, specifically an arched roof mounting frame for kiln construction. Background Technology

[0002] A kiln is a furnace used to fire ceramics and sculptures or to fuse enamel onto the surface of metal objects. It is generally made of bricks and stones and can be made in various sizes as needed. Currently, for some kilns, the top surface is rounded. Therefore, during the process of stacking refractory bricks, it is generally necessary to wait for the adhesive to cure one brick at a time before continuing to avoid the collapse of the rounded top surface.

[0003] A search revealed existing technology (application number: CN202320547016.9), which describes an "arch roof mounting frame for kiln construction." This utility model includes an arc-shaped supporting arch plate, a movable support mechanism mounted on the inner arc bottom surface of the supporting arch plate, an operating platform mounted at one end of the inner arc bottom surface of the supporting arch plate, and an electric heating wire covered on the inner arc top surface of the supporting arch plate. The supporting arch plate includes a working part near the operating platform and a supporting part away from the operating platform.

[0004] However, while existing technologies can be stacked quickly, they still have some shortcomings: the arch is not equipped with supporting beams, making the arch unstable. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing an arched mounting frame for kiln construction.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a kiln construction arch roof mounting frame, comprising a base plate and a transmission mechanism assembly, wherein the transmission mechanism assembly includes a motor, the motor being disposed above the base plate, a first transmission wheel being disposed on the motor, a support block being disposed on the base plate, a transmission shaft being disposed on the support block, a second transmission wheel being disposed on the transmission shaft, and meshing gears being disposed at both ends of the transmission shaft; comprising a spiral support mechanism assembly, wherein several spiral support mechanism assemblies are provided, each spiral support mechanism assembly including a bearing, the bearing being disposed above the base plate, a screw being disposed above the bearing, a threaded sleeve being disposed on the screw, a first meshing gear being disposed on the threaded sleeve, and a support block being disposed above the screw; comprising an arch roof, wherein the arch roof includes a first support beam, the first support beam being disposed above the support block, a second support beam being disposed on the first support beam, a slider being disposed on the second support beam, a fixing screw being disposed on the slider, and a support plate being disposed above the fixing screw.

[0007] As a further description of the above technical solution:

[0008] The motor output end is connected to the first transmission wheel, the support block is provided in two sets, a circular groove is provided above the support block, the two ends of the transmission shaft are provided outside the groove, and the second meshing gear is fixedly connected to the transmission shaft and rotatably mounted on the support block.

[0009] As a further description of the above technical solution:

[0010] The second transmission wheel is connected through the transmission shaft. A belt is provided on the outer side of the first and second transmission wheels. When the motor drives the first transmission wheel to rotate, the belt drives the second transmission wheel to rotate, which in turn drives the transmission shaft to rotate. The transmission shaft drives the second meshing gear to rotate simultaneously.

[0011] As a further description of the above technical solution:

[0012] The first meshing gear is connected through a threaded sleeve, which is threadedly connected to the screw. The first meshing gear meshes with the second meshing gear. When the second meshing gear drives the first meshing gear to rotate, the bearing rotates with the first meshing gear, causing the screw to move upward and lift the arch mounting frame. The base plate is provided with four sets of telescopic rods, with the two ends of the telescopic rods connected to the bottom and the first support beam, respectively, for guidance.

[0013] As a further description of the above technical solution:

[0014] The first support beam and the second support beam are fixedly connected to the support plate. The lower end of the support block is connected to the screw rod and the upper end is connected to the first support beam. The first support beam and the second support beam provide support for the support plate.

[0015] As a further description of the above technical solution:

[0016] The support plate is arched, and the slider is located below the arched part of the support plate and above the first and second support beams.

[0017] As a further description of the above technical solution:

[0018] Several sets of fixing screws are provided, and the fixing screws pass through the slider, fixing the support plate and the slider together.

[0019] This utility model has the following beneficial effects:

[0020] 1. The motor output is connected to the first transmission wheel, which drives the second transmission wheel to rotate via a belt. This, in turn, drives the transmission shaft and the second meshing gear to rotate. The first meshing gear meshes with the second meshing gear, and the rotation of the gears drives the screw to move up and down, thus raising and lowering the arch.

[0021] 2. Support beams one and two are set to support the support plate. The support plate is arched, and the slider is set below the arched part of the support plate. The fixing screws fix the support plate and the slider together. There are four sets of telescopic rods on the base plate for guidance and to increase the stability of the mounting frame. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of an arched mounting frame for kiln construction proposed in this utility model;

[0023] Figure 2 This is a partial schematic diagram of the arch of an arched mounting frame for kiln construction proposed in this utility model;

[0024] Figure 3 This is a partial schematic diagram of an arched mounting frame for kiln construction proposed in this utility model;

[0025] Figure 4 This is a partial schematic diagram of the spiral support mechanism assembly of an arched mounting frame for kiln construction proposed in this utility model;

[0026] Figure 5 This is a partial schematic diagram of the transmission mechanism assembly of an arched mounting frame for kiln construction proposed in this utility model.

[0027] Legend:

[0028] 1. Arch; 11. Support plate; 12. Slider; 13. Fixing screw; 14. Support beam one; 15. Support beam two; 2. Spiral support mechanism assembly; 21. Bearing; 22. Meshing gear one; 23. Threaded sleeve; 24. Screw; 25. Support block; 3. Transmission mechanism assembly; 31. Motor; 32. Transmission wheel one; 33. Belt; 34. Transmission wheel two; 35. Transmission shaft; 36. Meshing gear two; 37. Support block. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Reference Figures 1-5This utility model provides an arched mounting frame for kiln construction, comprising: a base plate and a transmission mechanism assembly 3, the transmission mechanism assembly 3 including a motor 31, the motor 31 being mounted above the base plate, a first transmission wheel 32 mounted on the motor 31, a support block 37 mounted on the base plate, a transmission shaft 35 mounted on the support block 37, a second transmission wheel 34 mounted on the transmission shaft 35, and meshing gears 36 at both ends of the transmission shaft 35; and a spiral support mechanism assembly 2, of which several sets are provided, the spiral support mechanism assembly 2 including bearings. 21. Bearing 21 is located above the base plate. A screw 24 is located above the bearing 21. A threaded sleeve 23 is located on the screw 24. A meshing gear 22 is located on the threaded sleeve 23. A support block 37 is located above the screw 24. The arch 1 includes an arch 1. The arch 1 includes a support beam 14. The support beam 14 is located above the support block 37. A support beam 15 is located on the support beam 14. A slider 12 is located on the support beam 15. A fixing screw 13 is located on the slider 12. A support plate 11 is located above the fixing screw 13.

[0031] In this embodiment, the arch, the spiral support mechanism group, and the transmission mechanism group constitute the arch mounting frame device for kiln construction involved in this application, realizing an arch mounting frame for kiln construction.

[0032] In this embodiment, a threaded sleeve 23 is installed on the screw 24, and a meshing gear 22 is installed on the threaded sleeve 23. The meshing gear 22 meshes with the meshing gear 36. The rotation of the meshing gear 22 drives the threaded sleeve 23 to move up and down along the screw 24, thereby realizing the raising and lowering of the arch.

[0033] In this embodiment, support beam 14 and support beam 15 provide support for the arch, and slider 12 and fixing screw 13 are used to fix support plate 11 to ensure the stability of the arch.

[0034] It should be noted that the threaded sleeve is made of 45# steel. Threaded sleeves made of 45# steel have high hardness and wear resistance, making them suitable for applications under high load and wear conditions. They also have high yield strength and tensile strength, enabling them to withstand large torques and pressures. 45# steel exhibits good toughness, making the threaded sleeve less prone to breakage when subjected to impact.

[0035] Specifically, the output end of the motor 31 is connected to the first transmission wheel 32, the support block 37 is provided in two sets, the support block 37 is provided with a circular groove, the two ends of the transmission shaft 35 are provided outside the groove, and the second meshing gear 36 is fixedly connected to the transmission shaft 35 and rotatably mounted on the support block 37.

[0036] In this embodiment, the output end of the motor 31 is directly connected to the transmission wheel 32 to improve transmission efficiency. By fixing the meshing gear 36 to the support block 37, the positioning accuracy of the gear and the reliability of the transmission can be ensured under high load or impact load.

[0037] Specifically, the second transmission wheel 34 is connected through the transmission shaft 35. A belt 33 is provided on the outer side of the first transmission wheel 32 and the second transmission wheel 34. When the motor 31 drives the first transmission wheel 32 to rotate, the belt 33 drives the second transmission wheel 34 to rotate, which in turn drives the transmission shaft 35 to rotate. The transmission shaft 35 drives the meshing gear 36 to rotate simultaneously.

[0038] As a preferred implementation, the first transmission wheel 32 and the second transmission wheel 34 are connected by a belt 33, which can achieve synchronous rotation, ensuring the consistency and stability of power transmission. The belt has a certain elasticity, which can absorb some vibration, making the transmission process smoother.

[0039] Specifically, meshing gear 22 is connected through threaded sleeve 23, threaded sleeve 23 is threadedly connected to screw 24, meshing gear 22 meshes with meshing gear 36, when meshing gear 36 drives meshing gear 22 to rotate, bearing 21 rotates with meshing gear 22, driving screw 24 to move upward, lifting the arch 1 mounting frame, and four sets of telescopic rods are set on the base plate, with the two ends of the telescopic rods connected to the bottom and support beam 14 respectively for guidance.

[0040] It should be noted that the meshing transmission of meshing gear 22 and meshing gear 36 ensures the precise up-and-down movement of screw 24, thereby precisely controlling the lifting and lowering of the arch 1 mounting frame. The threaded connection between threaded sleeve 23 and screw 24 has a self-locking characteristic, which can maintain the current position when screw 24 stops moving, preventing it from sliding down due to gravity or other external forces. The four sets of telescopic rods set on the base plate provide guidance during the lifting and lowering process of the arch 1 mounting frame, ensuring that the arch 1 mounting frame maintains linear movement during the lifting and lowering process and preventing deviation.

[0041] Specifically, support beam 14 and support beam 25 are fixedly connected to support plate 11, and support block 37 is connected to support beam 14 at the upper end of screw 24 at the lower end. Support beam 14 and support beam 25 provide support for support plate 11.

[0042] As a preferred implementation, the design of support beam 14 and support beam 25 allows them to adapt to different load conditions, whether vertical or horizontal, and to effectively support and distribute loads.

[0043] Specifically, the support plate 11 is arched, the slider 12 is located below the arched part of the support plate 11, and the slider 12 is located above the support beam 14 and the support beam 15.

[0044] It should be noted that the arched support plate 11 can evenly distribute the load applied to it onto the first support beam 14 and the second support beam 15, reducing local stress concentration and improving the durability and reliability of the entire structure. The use of the slider 12 reduces the direct contact between the support plate 11 and the first support beam 14 and the second support beam 15, thereby reducing friction and wear and extending the service life of the structure.

[0045] Specifically, there are several sets of fixing screws 13. The fixing screws 13 pass through the slider 12 and fix the support plate 11 and the slider 12 together.

[0046] In this embodiment, the fixing screw 13 passes through the slider 12 and fixes the support plate 11 and the slider 12 together, providing a stable fixing method to ensure that the support plate 11 will not shift or fall off relative to the slider 12 under load.

[0047] In use, the motor 31 is started, which drives the transmission wheel 32 to work. The transmission wheel 34 is driven by the belt 33, which in turn drives the transmission shaft 35 to move with the meshing gear 36. The meshing gear 36 meshes with the meshing gear 22. The bearing 21 rotates with the meshing gear 22, which drives the screw 24 to move upward, thereby lifting the arch 1 mounting frame.

[0048] This utility model discloses an arched roof mounting frame device for kiln construction. This device utilizes a belt 33 to transmit power from a motor 31 to a second transmission wheel 34, achieving high efficiency and easy control. The meshing design of the transmission shaft 35 and the second meshing gear 36 makes the power transmission more direct and compact, reducing space occupation. The mutual meshing of the first meshing gear 22 and the second meshing gear 36 provides a stable lifting mechanism, ensuring the stability and reliability of the arched roof mounting frame. As the first meshing gear 22 rotates, the bearing 21 can precisely control the up and down movement of the screw 24, achieving precise adjustment of the lifting height of the arched roof mounting frame.

[0049] Finally, it should be noted that all electrical components mentioned in this article are connected to an external main controller and 220V AC mains power. The main controller can be a conventional known device that can be controlled by a computer or other means. The detailed description of known functions and components is omitted in the specific implementation of this disclosure. In order to ensure the compatibility of the device, the operating methods used are consistent with the parameters of commercially available instruments.

[0050] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A kiln roof mounting frame for construction, characterized in that: The system includes a base plate and a transmission mechanism assembly (3). The transmission mechanism assembly (3) includes a motor (31) mounted above the base plate. A first transmission wheel (32) is mounted on the motor (31). A support block (37) is mounted on the base plate. A transmission shaft (35) is mounted on the support block (37). A second transmission wheel (34) is mounted on the transmission shaft (35). Meshing gears (36) are mounted at both ends of the transmission shaft (35). The system also includes a spiral support mechanism assembly (2). The spiral support mechanism assembly (2) has several sets of components. The spiral support mechanism assembly (2) includes a bearing (21) mounted above the base plate. A screw (24) is provided above the bearing (21), a threaded sleeve (23) is provided on the screw (24), a meshing gear (22) is provided on the threaded sleeve (23), and a support block (37) is provided above the screw (24); including an arch (1), the arch (1) includes a support beam (14), the support beam (14) is provided above the support block (37), a support beam (15) is provided on the support beam (14), a slider (12) is provided on the support beam (15), a fixing screw (13) is provided on the slider (12), and a support plate (11) is provided above the fixing screw (13).

2. The arched roof mounting frame for kiln construction according to claim 1, characterized in that: The output end of the motor (31) is connected to the first transmission wheel (32). The support block (37) is provided in two sets. A circular groove is provided above the support block (37). The two ends of the transmission shaft (35) are located outside the groove. The second meshing gear (36) is fixedly connected to the transmission shaft (35) and rotatably mounted on the support block (37).

3. The arched roof mounting frame for kiln construction according to claim 2, characterized in that: The second transmission wheel (34) is connected through the transmission shaft (35). A belt (33) is provided on the outer side of the first transmission wheel (32) and the second transmission wheel (34). When the motor (31) drives the first transmission wheel (32) to rotate, the belt (33) drives the second transmission wheel (34) to rotate, which in turn drives the transmission shaft (35) to rotate. The transmission shaft (35) drives the second meshing gear (36) to rotate simultaneously.

4. The arched roof mounting frame for kiln construction according to claim 3, characterized in that: The first meshing gear (22) is connected through the threaded sleeve (23), and the threaded sleeve (23) is threadedly connected to the screw (24). The first meshing gear (22) meshes with the second meshing gear (36). When the second meshing gear (36) drives the first meshing gear (22) to rotate, the bearing (21) rotates with the first meshing gear (22), driving the screw (24) to move upward and lifting the arch (1) mounting frame. The bottom plate is provided with four sets of telescopic rods, and the two ends of the telescopic rods are respectively connected to the bottom and the first support beam (14) for guidance.

5. The arched roof mounting frame for kiln construction according to claim 4, characterized in that: The first support beam (14) and the second support beam (15) are fixedly connected to the support plate (11). The lower end of the support block (37) is connected to the screw (24) and the upper end is connected to the first support beam (14). The first support beam (14) and the second support beam (15) support the support plate (11).

6. The arched roof mounting frame for kiln construction according to claim 5, characterized in that: The support plate (11) is arched, and the slider (12) is located below the arched part of the support plate (11). The slider (12) is located above the first support beam (14) and the second support beam (15).

7. The arched roof mounting frame for kiln construction according to claim 6, characterized in that: The fixing screws (13) are provided in several groups. The fixing screws (13) pass through the slider (12) and fix the support plate (11) and the slider (12) together.

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