Smelting flue gas secondary combustion and rapid cooling treatment device
By introducing secondary combustion of flue gas and a multi-layer filter system into the rapid cooling treatment device, the problem of existing devices being unable to effectively filter dust has been solved, achieving the effect of efficiently treating incompletely combusted substances and highly toxic substances, thus improving treatment efficiency and safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-07
AI Technical Summary
Existing rapid cooling devices cannot effectively filter dust when cooling flue gas, resulting in low efficiency and an inability to effectively treat incompletely burned substances and highly toxic organic pollutants such as dioxins.
A device for secondary combustion and rapid cooling of smelting flue gas was designed. The flue gas is transported to the combustion chamber by a fan for re-combustion, cooled by liquid nitrogen, and filtered through a multi-layer filter screen, including a third filter screen, a second filter screen, and a first filter screen. The filter screen is cleaned by a motor-driven lifting plate and a cleaning plate.
It improves flue gas treatment efficiency, ensures effective filtration of impurities and high-temperature substances in the flue gas, avoids the emission of incompletely burned substances and highly toxic substances, and enhances the efficiency and safety of the treatment device.
Smart Images

Figure CN224094947U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flue gas treatment technology, specifically to a device for secondary combustion and rapid cooling of smelting flue gas. Background Technology
[0002] Industrial processes such as metal smelting generate large amounts of flue gas containing various pollutants. Among these, unburned substances and highly toxic organic pollutants such as dioxins, if directly emitted without effective treatment, will cause significant harm to the environment and human health.
[0003] However, existing rapid cooling treatment devices lack efficient filtration capabilities, which means that the rapid cooling treatment devices cannot remove dust from the flue gas when cooling it, thus reducing the efficiency of the rapid cooling treatment devices. To address this, we propose a secondary combustion and rapid cooling treatment device for smelting flue gas. Utility Model Content
[0004] The purpose of this invention is to provide a device for secondary combustion and rapid cooling of smelting flue gas to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a secondary combustion and rapid cooling device for smelting flue gas, comprising a base plate, a combustion chamber fixedly connected to the top of the base plate, a fan fixedly mounted on the top of the combustion chamber by bolts, an air intake hood fixedly connected to the air intake end of the fan, and the air outlet end of the fan communicating with the top of the combustion chamber. A liquid nitrogen tank is fixedly connected to one side of the combustion chamber, a liquid pump is fixedly mounted on the right side of the liquid nitrogen tank, a drain hood is fixedly connected to the output end of the liquid pump, and a cooling chamber is fixedly connected to the top of the drain hood. A telescopic spring is fixedly connected to the cavity, and a clamping plate is fixedly connected to the inner side of the telescopic spring. A third filter screen is clamped to the inner side of the clamping plate. A second filter screen is fixedly connected to the inner cavity of the cooling box. A movable plate is fixedly connected to one side of the cooling box by bolts. A purification box is fixedly connected to one side of the cooling box by a pipe. A first filter screen is fixedly connected to the inner cavity of the purification box by bolts. A second motor is fixedly installed on one side of the purification box by bolts. A second threaded rod is fixedly connected to the output end of the second motor. A cleaning plate is fixedly connected to the surface of the second threaded rod.
[0006] Preferably, a frame is fixedly connected to the top of the base plate, and a first motor is fixedly installed on the top of the frame by bolts. A first threaded rod is fixedly connected to the output end of the first motor, and a lifting plate is threadedly connected to the surface of the first threaded rod. The middle end of the lifting plate is fixedly connected to the surface of the suction hood.
[0007] Preferably, one side of the combustion chamber is connected to one side of the cooling box via a fixed pipe, and a control valve is fixedly connected to the surface of the fixed pipe.
[0008] Preferably, a guide plate is fixedly connected to the upper end of the inner cavity of the cooling box, and the guide plate is inclined.
[0009] Preferably, a pressure sensor is fixedly connected to the bottom of one side of the liquid nitrogen tank by bolts, and a display is provided on the surface of the pressure sensor.
[0010] Preferably, support legs are fixedly connected to both the left and right sides of the bottom of the base plate, and anti-slip pads are provided on the bottom of the support legs.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. This utility model uses a fan and a suction hood to transport flue gas into the inner cavity of the combustion chamber, where the flue gas is re-combusted to avoid incomplete combustion of the combustibles. Liquid nitrogen is delivered by a pump and discharged through a drain hood to cool the high temperature in the flue gas. Impurities in the flue gas are filtered through a third filter screen, and further filtration is performed through a second filter screen and a first filter screen, thereby improving the flue gas treatment efficiency.
[0013] 2. This utility model starts working by starting the first motor, which drives the first threaded rod to rotate, which in turn drives the lifting plate to rotate. The lifting plate then moves the suction hood up and down to adjust the suction position of the suction hood, allowing for suction delivery to different positions. It also starts working by starting the second motor, which drives the second threaded rod to rotate, which in turn moves the cleaning plate to clean the surface of the first filter screen. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model;
[0015] Figure 2 This is a schematic diagram of the first filter screen structure of this utility model;
[0016] Figure 3 This is a schematic diagram of the drain cover structure of this utility model.
[0017] In the diagram: 1. Base plate; 2. Frame; 3. Lifting plate; 4. Suction hood; 5. Fan; 6. First threaded rod; 7. First motor; 8. Combustion chamber; 9. Liquid nitrogen tank; 10. Infusion pump; 11. Cooling tank; 12. Movable plate; 13. Purification tank; 14. Fixed pipe; 15. Control valve; 16. First filter screen; 17. Second motor; 18. Second threaded rod; 19. Cleaning plate; 20. Telescopic spring; 21. Guide plate; 22. Second filter screen; 23. Drain hood; 24. Clamping plate; 25. Third filter screen. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] The components of this application—1. base plate; 2. frame; 3. lifting plate; 4. suction hood; 5. fan; 6. first threaded rod; 7. first motor; 8. combustion chamber; 9. liquid nitrogen tank; 10. infusion pump; 11. cooling tank; 12. movable plate; 13. purification tank; 14. fixed pipe; 15. control valve; 16. first filter screen; 17. second motor; 18. second threaded rod; 19. cleaning plate; 20. telescopic spring; 21. guide plate; 22. second filter screen; 23. drain hood; 24. clamping plate; 25. third filter screen—are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Example
[0020] Please see Figures 1-3The following technical solution is provided, specifically disclosing: a secondary combustion and rapid cooling treatment device for smelting flue gas, including a base plate 1, a combustion chamber 8 fixedly connected to the top of the base plate 1, a fan 5 fixedly installed on the top of the combustion chamber 8 by bolts, a suction hood 4 fixedly connected to the air inlet end of the fan 5, and the air outlet end of the fan 5 communicating with the top of the combustion chamber 8. A liquid nitrogen tank 9 is fixedly connected to one side of the combustion chamber 8, a liquid pump 10 is fixedly installed on the right side of the liquid nitrogen tank 9, a drain hood 23 is fixedly connected to the output end of the liquid pump 10, a cooling chamber 11 is fixedly connected to the top of the drain hood 23, and a telescopic spring is fixedly connected to the inner cavity of the cooling chamber 11. 20. A clamping plate 24 is fixedly connected to the inner side of the telescopic spring 20. A third filter screen 25 is snapped into the inner side of the clamping plate 24. A second filter screen 22 is fixedly connected to the inner cavity of the cooling box 11. A movable plate 12 is fixedly connected to one side of the cooling box 11 by bolts. A purification box 13 is fixedly connected to one side of the cooling box 11 by pipes. A first filter screen 16 is fixedly connected to the inner cavity of the purification box 13 by bolts. A second motor 17 is fixedly installed on one side of the purification box 13 by bolts. A second threaded rod 18 is fixedly connected to the output end of the second motor 17. A cleaning plate 19 is fixedly connected to the surface of the second threaded rod 18.
[0021] In actual use, the flue gas can be transported to the inner cavity of the combustion chamber 8 by the cooperation of the fan 5 and the suction hood 4. The flue gas is then re-burned in the combustion chamber 8 to avoid incomplete combustion of the combustibles. Liquid nitrogen is transported by the liquid pump 10 and discharged through the drain hood 23 to cool the high temperature in the flue gas. The third filter screen 25 filters the impurities in the flue gas. The second filter screen 22 and the first filter screen 16 are set for further filtration to improve the flue gas treatment efficiency. Example
[0022] Please see Figure 1 and Figure 2 The following technical solution is provided, specifically disclosed: A frame 2 is fixedly connected to the top of the base plate 1, a first motor 7 is fixedly installed on the top of the frame 2 by bolts, a first threaded rod 6 is fixedly connected to the output end of the first motor 7, a lifting plate 3 is threadedly connected to the surface of the first threaded rod 6, the middle end of the lifting plate 3 is fixedly connected to the surface of the suction hood 4, one side of the combustion chamber 8 is connected to one side of the cooling box 11 through a fixed pipe 14, and a control valve 15 is fixedly connected to the surface of the fixed pipe 14, a guide plate 21 is fixedly connected to the upper end of the inner cavity of the cooling box 11, the guide plate 21 is inclined, a pressure sensor is fixedly connected to the bottom of one side of the liquid nitrogen box 9 by bolts, a display is provided on the surface of the pressure sensor, and support legs are fixedly connected to the left and right sides of the bottom of the base plate 1, and anti-slip pads are provided on the bottom of the support legs;
[0023] In actual use, the first motor 7 is started to work. The first motor 7 drives the first threaded rod 6 to rotate, the first threaded rod 6 drives the lifting plate 3 to rotate, and the lifting plate 3 drives the suction hood 4 to move up and down to adjust the suction position of the suction hood 4. Suction and delivery can be performed for different positions. The second motor 17 is started to work. The second motor 17 drives the second threaded rod 18 to rotate, and the second threaded rod 18 drives the cleaning plate 19 to move and clean the surface of the first filter screen 16.
[0024] In use: The fan 5 and the suction hood 4 work together to deliver the flue gas into the combustion chamber 8, where it is re-burned to prevent incomplete combustion. Liquid nitrogen is delivered by the pump 10 and discharged through the drain hood 23 to cool the high temperature in the flue gas. Impurities in the flue gas are filtered by the third filter 25, and further filtered by the second filter 22 and the first filter 16 to improve flue gas treatment efficiency. The first motor 7 is started to start working, which drives the first threaded rod 6 to rotate. The first threaded rod 6 drives the lifting plate 3 to rotate, and the lifting plate 3 drives the suction hood 4 to move up and down to adjust the suction position of the suction hood 4, allowing suction delivery to different positions. The second motor 17 is started to start working, which drives the second threaded rod 18 to rotate. The second threaded rod 18 drives the cleaning plate 19 to move and clean the surface of the first filter 16.
[0025] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0026] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit the scope of protection of this utility model. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this utility model without departing from the essence and scope of the technical solutions of this utility model.
Claims
1. A device for secondary combustion and rapid cooling of smelting flue gas, comprising a base plate (1), characterized in that: A combustion chamber (8) is fixedly connected to the top of the base plate (1). A fan (5) is fixedly installed on the top of the combustion chamber (8) by bolts. A suction hood (4) is fixedly connected to the air inlet end of the fan (5). The air outlet end of the fan (5) is connected to the top of the combustion chamber (8). A liquid nitrogen tank (9) is fixedly connected to one side of the combustion chamber (8). A liquid pump (10) is fixedly installed on the right side of the liquid nitrogen tank (9). A drain hood (23) is fixedly connected to the output end of the liquid pump (10). A cooling chamber (11) is fixedly connected to the top of the drain hood (23). A telescopic spring (20) is fixedly connected to the inner cavity of the cooling chamber (11). A telescopic spring (20) is fixedly connected to the inner side of the telescopic spring (20). A clamping plate (24) is attached to the inner side of which a third filter screen (25) is attached. A second filter screen (22) is fixedly connected to the inner cavity of the cooling box (11). A movable plate (12) is fixedly connected to one side of the cooling box (11) by bolts. A purification box (13) is fixedly connected to one side of the cooling box (11) by a pipe. A first filter screen (16) is fixedly connected to the inner cavity of the purification box (13) by bolts. A second motor (17) is fixedly installed on one side of the purification box (13) by bolts. A second threaded rod (18) is fixedly connected to the output end of the second motor (17). A cleaning plate (19) is fixedly connected to the surface of the second threaded rod (18).
2. The apparatus for secondary combustion and rapid cooling of smelting flue gas according to claim 1, characterized in that: A frame (2) is fixedly connected to the top of the base plate (1). A first motor (7) is fixedly installed on the top of the frame (2) by bolts. A first threaded rod (6) is fixedly connected to the output end of the first motor (7). A lifting plate (3) is threadedly connected to the surface of the first threaded rod (6). The middle end of the lifting plate (3) is fixedly connected to the surface of the suction hood (4).
3. The apparatus for secondary combustion and rapid cooling of smelting flue gas according to claim 1, characterized in that: One side of the combustion chamber (8) is connected to one side of the cooling box (11) through a fixed pipe (14), and a control valve (15) is fixedly connected to the surface of the fixed pipe (14).
4. The apparatus for secondary combustion and rapid cooling of smelting flue gas according to claim 1, characterized in that: A guide plate (21) is fixedly connected to the upper end of the inner cavity of the cooling box (11), and the guide plate (21) is inclined.
5. The apparatus for secondary combustion and rapid cooling of smelting flue gas according to claim 1, characterized in that: A pressure sensor is fixedly connected to the bottom of one side of the liquid nitrogen tank (9) by bolts, and a display is provided on the surface of the pressure sensor.
6. The apparatus for secondary combustion and rapid cooling of smelting flue gas according to claim 1, characterized in that: The bottom of the base plate (1) is fixedly connected to the left and right sides, and the bottom of the support legs is provided with anti-slip pads.